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Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)
- $28.50
$34.00- $28.50
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Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards
This aftermarket mechanical fuel pump is designed for Honda Marine 4-stroke outboard engines from 25 to 90 HP, typically manufactured between 1997 and 2007. It is compatible with a range of models, including the BF25, BF30, BF35, BF40, BF45, BF50, BF75, and BF90 series.
This assembly serves as a direct replacement for Honda part numbers 16700-ZV5-003 and 16700-ZW1-004, ensuring precise fitment and function for the specified models.
- Installation: Direct bolt-on replacement
- Fuel Compatibility: Designed for gasoline fuel systems
- Housing: Durable metal construction for reliable performance
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand | Part Number |
|---|---|
| Honda | 16700-ZV5-003 |
| Honda | 16700-ZW1-004 |
| JLM MARINE | 16700ZW1004 |
| SouthMarine | 16700-ZV5-003 |
Compatible Engine Models
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Honda | BF25 | 25 | 4-Stroke | 1997–2007 | 16700-ZV5-003, 16700-ZW1-004 | Multiple model variants including BF25A, BF25D |
| Honda | BF30 | 30 | 4-Stroke | 1997–2007 | 16700-ZV5-003, 16700-ZW1-004 | Multiple model variants including BF30A, BF30D |
| Honda | BF35 | 35 | 4-Stroke | 1997–1998 | 16700-ZV5-003, 16700-ZW1-004 | Model BF35AM |
| Honda | BF40 | 40 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | Models BF40A series; some models may use 16700-ZZ5-003 |
| Honda | BF45 | 45 | 4-Stroke | 1998 | 16700-ZV5-003, 16700-ZW1-004 | Model BF45AM |
| Honda | BF50 | 50 | 4-Stroke | 1998–2007 | 16700-ZV5-003, 16700-ZW1-004 | Models BF50A series; some models may use 16700-ZZ5-003 |
| Honda | BF75 | 75 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 | |
| Honda | BF90 | 90 | 4-Stroke | 1997–2006 | 16700-ZV5-003, 16700-ZW1-004 |
Technical Specifications
| Specification | Value |
|---|---|
| Product Type | Outboard Fuel Pump Assembly |
| Installation | Direct bolt-on replacement |
| Fuel Type | Gasoline |
| Connection | Hose barbs (inlet/outlet connections) |
| Housing Material | Metal/Stainless Steel |
| Housing Color | Silver/Metallic with black components |
| Weight | 0.25–0.27 kg (0.55–0.59 lb) |
| Fitting Type | Direct bolt-on |
| Warranty | 1 year (aftermarket) |
| Other Technical Attributes | For Honda BF series 4-stroke outboard engines |
Package Contents
- 1 x Fuel Pump Assembly (Replaces 16700-ZV5-003 / 16700-ZW1-004)
Installation Guide
- Safety First: Disconnect the battery and ensure the engine is cool. Relieve any pressure in the fuel system.
- Locate the Pump: Identify the existing fuel pump on the engine block.
- Disconnect Lines: Carefully disconnect the inlet and outlet fuel lines. Have rags ready to catch any residual fuel.
- Remove Old Pump: Unbolt the mounting bolts holding the old pump in place and remove it from the engine.
- Clean Surface: Clean the mounting surface on the engine block, ensuring a good seal for the new pump.
- Install New Pump: Position the new fuel pump and secure it with the mounting bolts. Tighten them to the manufacturer's recommended torque.
- Reconnect Lines: Securely attach the inlet and outlet fuel lines to the new pump's hose barbs.
- Final Checks: Reconnect the battery. Prime the fuel system and carefully check all connections for leaks before starting the engine.
Troubleshooting & FAQ
Q: How do I confirm this fits my engine?
A: Start by checking your engine's model and year against the compatibility chart above. It is also critical to verify this part visually against your old one and cross-reference the OEM part numbers (16700-ZV5-003, 16700-ZW1-004). Be aware that some BF40D and BF50D models may require a different pump (16700-ZZ5-003).
Q: What are the common symptoms of a failing fuel pump?
A: Signs of a faulty fuel pump include engine bogging down under load, difficulty starting, rough idling, or a noticeable loss of power. These issues occur when the pump can no longer supply adequate fuel pressure to the carburetors.
Q: Is this a direct bolt-on installation?
A: Yes, this is designed as a direct bolt-on replacement. It features the same mounting pattern and hose barb connections as the original Honda pumps it replaces, requiring no modifications for installation.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
We can ship to virtually any address in the world with free shipping available for most regions.
For our typical US and Canadian customers , our shipping timeframes are as follows:
- Amazon FBA: orders will be delivered within 1-5 business days after placing the order (during certain special periods such as major promotions, Christmas, etc., the delivery time of Amazon FBA may be affected).
- US warehouse shipment: orders will be delivered within 5 days after placing the order.
- China warehouse shipment: orders will be delivered about 12 days after placing the order.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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