V660 VRO Fuel Pump Repair Kit – Fits Johnson/Evinrude V6 60° Looper 150-175 HP (Replaces 5007420, 5007422)

V660 VRO Fuel Pump Repair Kit – Fits Johnson/Evinrude V6 60° Looper 150-175 HP (Replaces 5007420, 5007422)

This VRO fuel pump replacement kit is designed for Johnson/Evinrude V6 60° Looper 150-175 HP outboard engines (1991–2006). This pump is intended for use on engines that have been converted to run on a 50:1 premix fuel/oil ratio, bypassing the original VRO system.

It serves as a direct replacement for Johnson/Evinrude OEM part numbers 5007420, 5007422, 438402, and 435596.

• Features a durable double-diaphragm design engineered for V6 motors.
• Mounts directly to the engine block with the included aluminum bracket.
• Complete kit includes the pump, bracket, hoses, and hardware for installation.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Technical Specifications

Package Contents

• 1 x Fuel Pump with Aluminum Bracket
• 2 x Hoses
• 4 x Bolts
• 6 x Zip Ties
• 1 x Installation Instructions

Installation Guide

Follow these steps for proper installation. Professional installation is recommended.

1. Ensure the engine is off and the battery is disconnected. Safely relieve any pressure in the fuel system.
2. Identify and disconnect the fuel lines from the old pump, noting their positions. Remove the bolts securing the old pump and take it off the engine.
3. Test Fit: Before bolting, test fit the new pump. On some models, a small portion of the mounting bracket may need to be filed down for a perfect alignment.
4. Once aligned, secure the new pump and bracket assembly using the four bolts provided.
5. Reconnect the fuel inlet, outlet, and pulse hoses to the correct barbs on the new pump.
6. Use the included zip ties to neatly secure the hoses away from any moving parts or sharp edges.
7. Reconnect the battery. Prime the fuel system according to your engine's service manual before attempting to start.
8. After starting the engine, carefully inspect the pump and all connections for any signs of fuel leaks.

Troubleshooting & FAQ

Q: How do I know if this pump will fit my Johnson/Evinrude engine?
A: This pump is specifically for 150-175 HP Johnson/Evinrude V6 60° Looper engines from 1991–2006. Always verify your engine model and year against the compatibility table provided. It is a direct cross-reference for OEM parts 5007420, 5007422, 438402, and 435596.

Q: Is any modification required for installation?
A: In some cases, yes. The aluminum mounting bracket may require a minor modification (e.g., filing a small portion) to ensure a perfect fit on the engine block. Please test fit the bracket before final installation.

Q: What fuel mixture should I use with this pump?
A: This pump is intended for engines that have been converted to run on a 50:1 premix of gasoline and 2-stroke oil. It replaces the original VRO pump but does not perform the oil mixing function.

Q: What are common signs that my fuel pump is failing?
A: Symptoms of a failing fuel pump include the engine bogging down at high speeds, difficulty starting, surging or sputtering while running, and stalling. These issues are often caused by inconsistent fuel pressure.

Q: Is this an OEM part?
A: This listing is an aftermarket replacement part, not an OEM component. We build our parts to meet or exceed OEM specifications using comparable-grade materials. Production is done in an ISO 9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.