Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)
Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)

Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)

Vendor: JLM Marine
Availability: In Stock
Product Type: Fuel Pump
$28.50
$34.00
$28.50
Subtotal: $28.50

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Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)

Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)

$34.00 $28.50
Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)

Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards (Replaces 16700-ZV5-003, 16700-ZW1-004)

$34.00 $28.50
Description

Fuel Pump – Fits Honda BF 25-90 HP 4-Stroke Outboards

This aftermarket mechanical fuel pump is designed for Honda Marine 4-stroke outboard engines from 25 to 90 HP, typically manufactured between 1997 and 2007. It is compatible with a range of models, including the BF25, BF30, BF35, BF40, BF45, BF50, BF75, and BF90 series.

This assembly serves as a direct replacement for Honda part numbers 16700-ZV5-003 and 16700-ZW1-004, ensuring precise fitment and function for the specified models.

  • Installation: Direct bolt-on replacement
  • Fuel Compatibility: Designed for gasoline fuel systems
  • Housing: Durable metal construction for reliable performance

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Brand Part Number
Honda 16700-ZV5-003
Honda 16700-ZW1-004
JLM MARINE 16700ZW1004
SouthMarine 16700-ZV5-003

Compatible Engine Models

Confirm your engine model/year in the table below.

Brand Model Rated HP Stroke Years OEM Part No. Notes
Honda BF25 25 4-Stroke 1997–2007 16700-ZV5-003, 16700-ZW1-004 Multiple model variants including BF25A, BF25D
Honda BF30 30 4-Stroke 1997–2007 16700-ZV5-003, 16700-ZW1-004 Multiple model variants including BF30A, BF30D
Honda BF35 35 4-Stroke 1997–1998 16700-ZV5-003, 16700-ZW1-004 Model BF35AM
Honda BF40 40 4-Stroke 1998–2007 16700-ZV5-003, 16700-ZW1-004 Models BF40A series; some models may use 16700-ZZ5-003
Honda BF45 45 4-Stroke 1998 16700-ZV5-003, 16700-ZW1-004 Model BF45AM
Honda BF50 50 4-Stroke 1998–2007 16700-ZV5-003, 16700-ZW1-004 Models BF50A series; some models may use 16700-ZZ5-003
Honda BF75 75 4-Stroke 1997–2006 16700-ZV5-003, 16700-ZW1-004
Honda BF90 90 4-Stroke 1997–2006 16700-ZV5-003, 16700-ZW1-004

Technical Specifications

Specification Value
Product Type Outboard Fuel Pump Assembly
Installation Direct bolt-on replacement
Fuel Type Gasoline
Connection Hose barbs (inlet/outlet connections)
Housing Material Metal/Stainless Steel
Housing Color Silver/Metallic with black components
Weight 0.25–0.27 kg (0.55–0.59 lb)
Fitting Type Direct bolt-on
Warranty 1 year (aftermarket)
Other Technical Attributes For Honda BF series 4-stroke outboard engines

Package Contents

  • 1 x Fuel Pump Assembly (Replaces 16700-ZV5-003 / 16700-ZW1-004)

Installation Guide

  1. Safety First: Disconnect the battery and ensure the engine is cool. Relieve any pressure in the fuel system.
  2. Locate the Pump: Identify the existing fuel pump on the engine block.
  3. Disconnect Lines: Carefully disconnect the inlet and outlet fuel lines. Have rags ready to catch any residual fuel.
  4. Remove Old Pump: Unbolt the mounting bolts holding the old pump in place and remove it from the engine.
  5. Clean Surface: Clean the mounting surface on the engine block, ensuring a good seal for the new pump.
  6. Install New Pump: Position the new fuel pump and secure it with the mounting bolts. Tighten them to the manufacturer's recommended torque.
  7. Reconnect Lines: Securely attach the inlet and outlet fuel lines to the new pump's hose barbs.
  8. Final Checks: Reconnect the battery. Prime the fuel system and carefully check all connections for leaks before starting the engine.

Troubleshooting & FAQ

Q: How do I confirm this fits my engine?
A: Start by checking your engine's model and year against the compatibility chart above. It is also critical to verify this part visually against your old one and cross-reference the OEM part numbers (16700-ZV5-003, 16700-ZW1-004). Be aware that some BF40D and BF50D models may require a different pump (16700-ZZ5-003).

Q: What are the common symptoms of a failing fuel pump?
A: Signs of a faulty fuel pump include engine bogging down under load, difficulty starting, rough idling, or a noticeable loss of power. These issues occur when the pump can no longer supply adequate fuel pressure to the carburetors.

Q: Is this a direct bolt-on installation?
A: Yes, this is designed as a direct bolt-on replacement. It features the same mounting pattern and hose barb connections as the original Honda pumps it replaces, requiring no modifications for installation.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

  • Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
  • This product is an aftermarket replacement part and is not an OEM component.
  • Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

  • Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
  • Fast Global Shipping: Free delivery worldwide in 5–15 days.
  • Direct from Manufacturer: Competitive pricing without compromising quality.
Shipping

We can ship to virtually any address in the world with free shipping available for most regions.

For our typical US and Canadian customers , our shipping timeframes are as follows:

  • Amazon FBA: orders will be delivered within 1-5 business days after placing the order (during certain special periods such as major promotions, Christmas, etc., the delivery time of Amazon FBA may be affected).
  • US warehouse shipment: orders will be delivered within 5 days after placing the order.
  • China warehouse shipment: orders will be delivered about 12 days after placing the order.

When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.

Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.

About JLM Marine

Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.

As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.

We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.

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