Fuel Pump – Fits Johnson/Evinrude 9.9-15HP 1993-2007 (Replaces 0438562, 0434728)

Fuel Pump – Fits Johnson/Evinrude 9.9-15HP 1993-2007 (Replaces 0438562, 0434728)

This fuel pump is designed for Johnson/Evinrude 9.9-15HP 2-Stroke outboard engines manufactured between 1993 and 2007. It serves as a direct-fit replacement, ensuring reliable fuel delivery and performance consistent with factory specifications.

This component directly replaces Johnson/Evinrude part numbers 0438562, 0434728, and 0777779, as well as several aftermarket equivalents, providing a versatile solution for maintenance and repair.

• Installation Method: Direct Replacement
• Fuel Compatibility: Gasoline
• Primary Components: Includes the main fuel pump assembly and a new gasket.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Technical Specifications

Package Contents

• 1 x Fuel Pump Assembly (0438562)
• 1 x Gasket (0303615)

Installation Guide

1. Safety First: Disconnect the battery and ensure the engine is cool. Work in a well-ventilated area.
2. Relieve Fuel Pressure: Carefully follow your engine's service manual to safely relieve any pressure in the fuel system.
3. Disconnect Lines: Place a rag under the fuel pump to catch spills. Note the orientation of the fuel lines, then carefully disconnect them from the pump.
4. Remove Old Pump: Unscrew the mounting bolts holding the old fuel pump in place and remove the pump and its gasket.
5. Clean Surface: Thoroughly clean the engine mounting surface to remove any old gasket material or debris.
6. Install New Pump: Position the new gasket and fuel pump, then secure it with the mounting bolts. Do not overtighten.
7. Reconnect Lines: Attach the fuel lines to the new pump in their correct positions and ensure all connections are secure.
8. Final Checks: Reconnect the battery. Prime the fuel system according to your engine's manual and check thoroughly for any fuel leaks before starting the engine.

Troubleshooting & FAQ

Q: How do I confirm this fuel pump fits my engine?

A: The best way is to check the part number on your original pump. Compare it to the numbers in our "Part Number Cross-Reference" table. Also, verify your engine's model, HP, and year fall within the ranges listed in the "Compatible Engine Models" table.

Q: What are common signs that my fuel pump is failing?

A: Common symptoms include the engine struggling to start, sputtering or hesitating at high speeds, unexpected loss of power, or stalling. These issues often indicate inconsistent fuel flow from a weak or failing pump.

Q: Does this aftermarket pump perform the same as the original?

A: Yes, this pump is manufactured to meet or exceed original equipment manufacturer (OEM) specifications for fit, form, and function, ensuring reliable performance as a direct replacement.

Q: OEM vs. Aftermarket?

A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?

A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?

A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.