692-24410-00-00 Fuel Pump for Yamaha Mercury Tohatsu Suzuki | JLM Marine

Fuel Pump Assembly 692-24410-00-00 – Fits Yamaha 2-Stroke 25–90 HP Outboard Motors

This fuel pump assembly is engineered for Yamaha 2-stroke outboard engines ranging from 25 HP to 90 HP, covering models from 1984 through 2016. It delivers reliable fuel delivery for twin-carb configurations, oil-injection systems, and auto-blend setups across a wide range of engine series including 9.5A, 12A, 15A, 15, 20C/25C (thru prop exhaust), 30A, 40 (Twin Carb), 55, W-55, and 70 HP models.

This aftermarket replacement supersedes multiple Yamaha OEM part numbers including 692-24410-00-00, 663-24410-00-00, 6A0-24410-00-00, and 6A0-24410-05-00, as well as Sierra 18-73340. It is designed to meet OEM specifications for gasoline-fueled 2-stroke engines mounted in the standard engine position.

• Package includes: 1 × Fuel Pump, 1 × Gasket, 2 × Clips
• Fuel Type: Gasoline – compatible with 2-stroke outboard fuel systems
• Condition: Brand new aftermarket replacement part

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Yamaha owners, here's a guide to help you identify your engine's serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.

Technical Specifications

Package Contents

Each kit includes everything needed for a complete fuel pump replacement:

• 1 × Fuel Pump Assembly
• 1 × Gasket
• 2 × Clips

Installation Guide

1. Disconnect the battery and relieve fuel system pressure by opening the fuel line connection at the engine.
2. Locate the existing fuel pump on your outboard engine block. Reference your engine's service manual or parts diagram if needed.
3. Remove the retaining clips or screws securing the old fuel pump to the mounting surface.
4. Carefully disconnect fuel inlet and outlet hoses from the pump body. Have a rag ready to catch any residual fuel.
5. Remove the old pump and gasket from the engine. Clean the mounting surface thoroughly to ensure a proper seal.
6. Position the new gasket (included in package) onto the engine mounting surface, aligning all bolt/screw holes.
7. Install the new fuel pump over the gasket, ensuring the pump diaphragm actuator aligns with the engine's drive cam or lever.
8. Secure the pump using the two clips (or original screws if applicable), tightening evenly to manufacturer torque specifications.
9. Reconnect fuel inlet and outlet hoses to the correct ports. Ensure clamps are tight and hoses are properly seated.
10. Prime the fuel system by squeezing the primer bulb until firm resistance is felt.
11. Reconnect the battery and start the engine. Inspect all connections for leaks while the engine runs at idle.
12. Perform a test run under normal operating conditions and verify smooth fuel delivery and engine performance.

Troubleshooting & FAQ

How do I confirm this fuel pump fits my specific Yamaha engine?
Cross-reference your engine model and year against the compatibility table above. For additional verification, compare the OEM part number on your current fuel pump with the numbers listed in the Part Number Cross-Reference section, or consult the Yamaha parts diagrams linked in the Compatible Engine Models section.

What are the signs that my fuel pump needs replacement?
Common symptoms include hard starting, engine stalling at idle or under load, rough running, loss of power at high RPM, or visible fuel leaks around the pump body. If the primer bulb stays soft after repeated squeezes, the pump diaphragm may be ruptured.

How often should I replace the fuel pump on my 2-stroke outboard?
Fuel pumps typically require replacement every 3–5 years or 300–500 operating hours, depending on fuel quality and usage conditions. Inspect the pump annually for cracks, leaks, or diaphragm wear as part of routine maintenance.

Can I use this pump on engines with oil injection or auto-blend systems?
Yes. This fuel pump is fully compatible with Yamaha 2-stroke engines equipped with oil injection and auto-blend systems, as specified in the fitment data.

What is the difference between this aftermarket pump and the OEM part?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.