Carburetor Rebuild Kit – Fits Mercury/Mariner 6-25 HP Outboards (Replaces 1395-97611)

Carburetor Rebuild Kit – Fits Mercury/Mariner 6-25 HP Outboards (Replaces 1395-97611)

This carburetor rebuild kit is designed for a wide range of Mercury and Mariner two-stroke outboard engines. It provides the essential components needed to restore carburetor performance and efficiency for models from 6 HP to 25 HP, covering years from approximately 1986 to 2006.

This kit is a direct replacement for Mercury OEM part numbers 1395-97611, 1395-9761, 1395-811357, 1395-9179, 1395-9377, 1395-9645, 1395-9725, and 1395-9803. It also cross-references with Sierra 18-7212, GLM 40610, and Mallory 9-37304.

• Designed for direct replacement of OEM carburetor components.
• Compatible with standard gasoline fuel.
• Kit includes all essential components for a standard carburetor overhaul.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Mercury owners, here’s a guide to help you identify your engine’s serial/model: Mercury Serial Number Guide. You can also review exploded diagrams to verify part numbers: Mercury Parts Diagrams & Catalog.

Technical Specifications

Package Contents

The kit includes all the necessary components to rebuild one carburetor:

• 1 x Float assembly
• 1 x Needle valve assembly
• Float-pivot pin
• Gaskets
• O-rings
• Diaphragms
• Jets
• Note: This comprehensive kit contains all necessary parts for a standard rebuild; exact quantities of smaller components like gaskets and jets may vary.

Installation Guide

1. Disconnect the battery and fuel line, then carefully remove the carburetor from the engine.
2. Disassemble the carburetor on a clean workbench, laying out parts in order to ensure correct reassembly.
3. Thoroughly clean all metal components using a quality carburetor cleaner, removing all varnish and deposits.
4. Carefully inspect the carburetor body for cracks, warping, or excessive wear.
5. Replace the old gaskets, seals, O-rings, needle valve, and float assembly with the new parts from the kit.
6. Ensure the float is set to the correct height according to your engine's service manual specifications.
7. Reassemble the carburetor, making sure all screws are tightened securely without overtightening.
8. Mount the rebuilt carburetor back onto the engine and reconnect the fuel line.
9. Start the engine and adjust the idle speed and mixture screws as necessary for smooth operation.

Troubleshooting & FAQ

How can I confirm this kit fits my specific engine?
Check your engine's model, year, and serial number against our compatibility table. For Mercury/Mariner models, it is critical to match the serial number range (e.g., "0A197112 & Up"). Cross-referencing the part number stamped on your old carburetor with our list (1395-97611, 18-7212, etc.) is the most reliable way to guarantee a match.

What are common signs that my carburetor needs a rebuild?
Symptoms include difficulty starting, rough idling, stalling at low speeds, engine hesitation or bogging on acceleration, and black smoke from the exhaust. If the engine has been stored for a long period, internal ethanol-related damage and deteriorated gaskets are common.

Does this kit include the entire carburetor body?
No, this is a rebuild kit containing new internal wear-and-tear components (gaskets, float, needle, etc.) to restore your existing carburetor. It does not include the main carburetor housing itself.

OEM vs. Aftermarket?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.