Mercury 20HP 2-Stroke Outboard Engine Decal Kit – Fits 1999-2006 Models (Replaces 824091A00)

Mercury 20HP 2-Stroke Outboard Engine Decal Kit – Fits 1999-2006 Models

Restore your Mercury 20HP 2-stroke outboard engine with this professional-grade decal kit, precision-engineered for 1999-2006 model years. This replacement set restores your engine's original factory appearance, helping to maintain its resale value and compliance with marine identification standards.

Manufactured from premium 3M vinyl with a UV-resistant laminate, this decal kit offers exceptional durability against saltwater, fuel exposure, and sun damage. Each component is pre-cut to OEM specifications for a perfect fit without trimming, ensuring a clean, professional finish.

• Installation: Peel-and-stick application
• Material: 3M Premium Vinyl with Protective Laminate
• Direct Replacement For: 824091A00, 37-824091A00, 859256

Part Number Cross-Reference

Use this table to confirm equivalent part numbers.

Compatible Engine Models

Confirm your engine model/year in the table below. For Mercury owners, here’s a guide to help you identify your engine’s serial/model: Mercury Serial Number Guide. You can also review exploded diagrams to verify part numbers: Mercury Parts Diagrams & Catalog.

Serial Number Compatibility: Fits serial numbers 0P017000 through 0P325499.

Engine Configuration Compatibility:

• Manual (M) and Electric (E) start variants
• Short shaft (15") and Long shaft (20") configurations
• Tiller handle and remote control steering
• Standard and JET propulsion systems

Technical Specifications

Package Contents

• 5 x Complete Decal Components (Replaces OEM Kit 824091A00)
• 1 x Mercury Left Side Cowl Decal (37-824091A00)
• 1 x Mercury Right Side Cowl Decal (37-824091A00)
• 2 x "20" Horsepower Rating Decals (37-859256)
• 1 x Mercury Logo Decal (37-859256)

Explosion Diagram

Installation Guide

1. Prepare Surface: The surface must be clean, dry, and free of any grease, wax, or old adhesive. For best results, the surface temperature should be between 60-80°F (15-27°C).
2. Remove Old Decals: Gently heat the existing decals with a heat gun or hair dryer and carefully lift them using a plastic scraper.
3. Clean Thoroughly: Use a marine-grade degreaser to remove all residue, then wipe with a lint-free cloth and allow the surface to dry completely.
4. Position New Decal: Carefully align the new decal. Use masking tape to create a hinge or reference points for accurate placement.
5. Apply Decal: Peel the backing paper away and use an application squeegee to apply the decal, working from the center outwards to smooth out any air bubbles.

Troubleshooting & FAQ

Q: How do I confirm this fits my engine?
A: This kit is designed for Mercury 20HP 2-Stroke outboards from 1999-2006 with serial numbers between 0P017000 and 0P325499. Please check the "Compatible Engine Models" table and verify your engine's serial number using our guide before ordering.

Q: What material are these decals made of?
A: They are made from high-quality 3M Controltac vinyl with a durable, UV-resistant laminate on top. This ensures long-lasting resistance to fuel, salt water, and sun exposure.

Q: How do I handle bubbles during installation?
A: If small air bubbles appear, you can prick them with a fine needle and smooth the area down with a squeegee to release the trapped air.

Q: What is the difference between this and an OEM kit?
A: This is an aftermarket replacement part, not an OEM component. We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 2-year warranty against fading and peeling under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.