17400-94810 Maintenance Kit for Suzuki DF9.9 DF15 | JLM Marine

17400-94810 Maintenance Kit for Suzuki DF9.9 DF15 | JLM Marine

This comprehensive maintenance kit is designed for Suzuki 4-Stroke DF9.9 and DF15 outboard engines (2011-2013). It provides all essential components needed for routine maintenance, ensuring your engine operates at peak performance and reliability.

This kit directly replaces Suzuki OEM part number 17400-94810, offering a complete solution for water pump servicing, fuel system maintenance, and critical seal replacements in one convenient package.

• Includes complete water pump repair kit (17400-94J00) with impeller, gaskets, and hardware
• Two fuel filters included for complete fuel system maintenance
• All necessary drain gaskets and seals for proper installation

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, You can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This maintenance kit includes the following components:

• 1 x Water Pump Repair Kit (17400-94J00) containing:
  • 17471-93902 Plate
  • 17472-93911 Gasket
  • 17473-94J00 Gasket
  • 09420-03005 Key
  • 17461-93901/03 Impeller
• 1 x Cotter Pin (09204-02004)
• 2 x Drain Gasket (09168-10022)
• 1 x Drain Gasket (09168-12017)
• 1 x Fuel Filter (15410-98500)
• 1 x O-ring (09280-10013)
• 1 x Fuel Filter (16510-45H10)

Installation Guide

1. Prepare the work area: Disconnect the fuel line and ensure the engine is cool. Gather all necessary tools including screwdrivers, pliers, and a drain pan.
2. Drain the lower unit: Remove the drain plug and allow all gear oil to drain completely into a suitable container.
3. Remove the lower unit: Disconnect shift linkage and unbolt the lower unit from the midsection. Carefully pull the lower unit away from the drive shaft.
4. Access the water pump: Remove the water pump housing cover and note the orientation of all components before disassembly.
5. Remove the old impeller: Extract the old impeller, key, and gaskets. Inspect the pump housing for wear or damage.
6. Install the new impeller: Insert the drive key (09420-03005), then lubricate and install the new impeller (17461-93901/03) with blades oriented in the correct rotational direction.
7. Replace gaskets and seals: Install new gaskets (17472-93911, 17473-94J00) and plate (17471-93902) in proper sequence. Ensure all sealing surfaces are clean.
8. Reassemble the water pump: Reinstall the pump housing cover with new O-ring (09280-10013) and secure all fasteners to manufacturer specifications.
9. Replace drain gaskets: Install new drain gaskets (09168-10022, 09168-12017) and secure the cotter pin (09204-02004) as specified.
10. Reinstall the lower unit: Align the drive shaft and shift linkage, then bolt the lower unit back onto the midsection. Refill with fresh gear oil.
11. Replace fuel filters: Install the new fuel filters (15410-98500, 16510-45H10) in their respective locations according to your engine's fuel system layout.
12. Test the system: Reconnect the fuel line, start the engine in a test tank, and verify strong water flow from the tell-tale. Check for leaks and proper operation.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my Suzuki outboard?
A: Verify that your engine is a Suzuki 4-Stroke DF9.9 or DF15 manufactured between 2011 and 2013. Cross-reference your existing OEM part number 17400-94810 or consult the Suzuki parts diagrams linked above to ensure compatibility.

Q: How often should I replace the water pump impeller and perform this maintenance?
A: Suzuki recommends inspecting the water pump impeller annually and replacing it every 2-3 years or 200-300 hours of operation, whichever comes first. Replace fuel filters annually or more frequently if you notice decreased engine performance.

Q: What are the signs that my water pump or fuel filters need replacement?
A: Weak or no water stream from the tell-tale indicator, engine overheating, reduced power output, rough idling, or difficulty starting are common symptoms. Replace components immediately if you observe these issues.

Q: Does this kit include everything I need for complete maintenance?
A: Yes, this kit includes a complete water pump repair kit with impeller, gaskets, hardware, two fuel filters, and all necessary seals. You will need to provide fresh gear oil separately for lower unit servicing.

Q: What's the difference between this aftermarket kit and the OEM part?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.