15440-96J01 High Pressure Fuel Filter for Suzuki DF150 DF175 | JLM Marine

High Pressure Fuel Filter 15440-96J01 for Suzuki DF150 DF175 Four Stroke Outboard Engines

This high pressure fuel filter is engineered for Suzuki DF150 and DF175 four-stroke outboard engines (2006-2010). Featuring a 10 micron filtration efficiency at 98%, it protects your fuel system and engine from harmful particles while maintaining consistent fuel flow under high pressure conditions.

This aftermarket replacement directly replaces OEM part numbers 15440-96J00-000, 15440-96J00, and 15440-96J01, offering a cost-effective solution without compromising on quality or performance.

• Includes complete filter assembly with mounting bracket
• Leakage tested to 75 PSI for 20 seconds submerged in water
• Pressure impulse resistance: 100,000 cycles without leak

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket applications.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

• 1 × High Pressure Fuel Filter with Bracket

Installation Guide

1. Disconnect the negative battery cable and relieve fuel system pressure before beginning work.
2. Locate the existing high pressure fuel filter assembly on your Suzuki DF150 or DF175 engine.
3. Place a container beneath the filter to catch any residual fuel during removal.
4. Carefully disconnect the fuel line fittings from both ends of the old filter using appropriate wrenches.
5. Remove the mounting bracket bolts and extract the old filter assembly from the engine.
6. Inspect the fuel line fittings and O-rings for wear or damage; replace if necessary.
7. Position the new high pressure fuel filter assembly with bracket in the same orientation as the original.
8. Secure the mounting bracket to the engine using the original bolts, tightening to manufacturer specifications.
9. Reconnect the fuel lines to the new filter, ensuring fittings are properly seated and tightened.
10. Double-check all connections for proper alignment and secure fitment.
11. Reconnect the battery cable and prime the fuel system according to your engine manual.
12. Start the engine and inspect for leaks around all fuel line connections; allow the engine to run for several minutes to confirm proper operation.

Troubleshooting & FAQ

Q: How do I confirm this filter fits my Suzuki engine?
A: This filter is designed for Suzuki DF150 and DF175 four-stroke models from 2006-2010. Verify your engine model and year against the compatibility table above, and cross-reference your existing filter's part number (15440-96J00, 15440-96J01, or 15440-96J00-000) to ensure proper fitment.

Q: How often should I replace the high pressure fuel filter?
A: Suzuki recommends replacing the high pressure fuel filter every 200-300 hours of operation or annually, whichever comes first. If you notice rough idling, loss of power, or difficulty starting, inspect and replace the filter as needed regardless of interval.

Q: What are the signs that my fuel filter needs replacement?
A: Common symptoms include difficulty starting the engine, reduced power or hesitation under acceleration, rough idling, stalling under load, or visible debris/discoloration in the filter housing. Replace immediately if any of these conditions occur.

Q: Is this compatible with both saltwater and freshwater use?
A: Yes, this high pressure fuel filter is suitable for both saltwater and freshwater marine environments. It has been tested to withstand 100,000 pressure cycles without leaking, ensuring reliable performance in demanding conditions.

Q: What's the difference between OEM and this aftermarket filter?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.