09168-12012 Oil Drain Plug Gasket for Suzuki DF200 DF225 DF250 | JLM Marine

Oil Drain Plug Gasket 09168-12012 – Fits Suzuki 4-Stroke Outboards DF200, DF225, DF250

This oil drain plug gasket is engineered to fit a wide range of Suzuki 4-stroke outboard engines, including DF200, DF225, and DF250 series from 2015 through 2020 model years. Designed to provide a reliable seal during oil changes, this gasket ensures leak-free performance and proper maintenance of your outboard motor.

The gasket measures 12.5mm x 20mm and directly replaces OEM part number 09168-12012. It is compatible with multiple Suzuki engine configurations across various VIN ranges, covering oil pan assemblies for both early E03 models and later A-series platforms.

• Precision-fit design for consistent sealing performance
• Essential replacement item for routine oil maintenance
• Fits multiple Suzuki 4-stroke outboard series

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

Each order includes:

• 10 x Oil Drain Plug Gaskets (09168-12012)

Installation Guide

1. Ensure the engine is off and cool before beginning any maintenance work. Position a drain pan beneath the oil drain plug.
2. Carefully remove the old drain plug and gasket using the appropriate wrench. Inspect the drain plug threads for damage or wear.
3. Clean the drain plug and mating surface on the oil pan thoroughly, removing all old gasket material and debris.
4. Place the new 09168-12012 gasket onto the drain plug, ensuring it is seated evenly and flat.
5. Thread the drain plug by hand into the oil pan to avoid cross-threading. Once hand-tight, use a torque wrench to tighten to manufacturer specifications.
6. Refill the engine with the correct type and quantity of oil as specified in your owner's manual. Start the engine and check for leaks around the drain plug.

Troubleshooting & FAQ

Q: How do I confirm this gasket fits my Suzuki outboard?
A: Cross-reference your engine's model number, year, and VIN range with the compatibility table above. You can also verify the part number 09168-12012 in your owner's manual or on Suzuki's official parts diagrams.

Q: How often should I replace the oil drain plug gasket?
A: Replace the gasket at every oil change to ensure a proper seal and prevent oil leaks. Reusing old gaskets can lead to improper sealing and potential oil loss.

Q: What are the signs that my drain plug gasket needs replacement?
A: Visible oil seepage around the drain plug, oil spots under the engine, or a flattened/damaged gasket during inspection are clear indicators that replacement is needed.

Q: Can I reuse this gasket after one oil change?
A: No, these gaskets are designed for single use. Reusing them compromises the seal and may result in oil leaks.

Q: Is this an OEM gasket or an aftermarket replacement?
A: This is an aftermarket replacement part designed to meet or exceed OEM specifications for quality and performance.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist, do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

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