Throttle Position Sensor 3857487 – Fits Volvo Penta & MerCruiser

Vendor: JLM Marine
Availability: In Stock
Product Type: Sensor
$55.77
$55.77
Subtotal: $55.77

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Throttle Position Sensor 3857487 – Fits Volvo Penta & MerCruiser

Throttle Position Sensor 3857487 – Fits Volvo Penta & MerCruiser

$55.77

How to Match This Part

This aftermarket throttle position sensor (TPS) replaces Volvo Penta / OMC 3857487 and the matching MerCruiser / Mercury numbers in the cross-reference below (including 853678T and current 8M0221731). It mounts on the throttle body and reports throttle-shaft angle to the ECM so fuel delivery and spark timing stay coordinated on GM-based marine MPI engines.

Match this part in this order:
1. OEM number on the removed sensor — 3857487 (Volvo Penta / OMC) or MerCruiser 853678T / 8M0097035 / 8M0221731 (Sierra 18-7700 family)
2. Engine brand and application — Volvo Penta / OMC gasoline 4.3–8.2L, or MerCruiser MCM / MIE MPI models listed below (often ECM 555)
3. Physical form — two-hole flange mount, three-wire connector, and a D-shaped throttle-shaft drive with O-ring seal

Compare the flange holes, D-drive, and connector with the product images before ordering. This is not the MerCruiser 805226A1 (Sierra 18-7630) family or the 803148 Mag / Black Scorpion TPS — those are separate listings.

Part Number Cross-Reference

Use these verified numbers to confirm you have the correct throttle position sensor. Brand names and OEM numbers are for identification only.

Type Brand Part Number Notes
OEM Volvo Penta / OMC 3857487 Primary reference (shared Volvo Penta / OMC number)
OEM Mercury MerCruiser / Quicksilver 853678T Also catalogued as 853678 and 802623; superseded to 8M0221731
OEM Mercury MerCruiser / Quicksilver 8M0221731 Current number; supersedes 8M0097035 and 853678T
OEM Indmar 556103 Interchange OEM number
OEM Crusader R020041 Interchange OEM number
Aftermarket Sierra Marine 18-7700 Direct cross-reference
Aftermarket Mallory Marine 9-33702 Direct cross-reference
Aftermarket CDI Electronics E13-0006 Direct cross-reference
Aftermarket EMP 1300-13600 Direct cross-reference

This is an aftermarket part manufactured by JLM Marine. It is not sold as a genuine Volvo Penta, OMC, Mercury, MerCruiser, Quicksilver, Indmar, or Crusader component.

Compatible Engine Models

Confirm brand, displacement, and the original sensor number before ordering. On Volvo Penta and OMC gasoline engines the identification plate is typically on the block or flywheel housing; on MerCruiser sterndrive and inboard engines it is on the block or near the flame-arrestor cover. MerCruiser owners can also cross-check diagrams at Mercury Parts Diagrams. Always match the OEM number and physical form of the sensor you remove.

Brand Engine Model Notes
Volvo Penta 4.3L, 5.0L, 5.7L, 8.1L, 8.2L gasoline Replaces 3857487
OMC Cobra Gasoline sterndrive applications using 3857487 Same OEM number as Volvo Penta
MerCruiser MCM / MIE 4.3L MPI; 5.0L MPI Replaces 853678T / 8M0221731 family
MerCruiser MX 6.2L MPI with ECM 555; 350 Mag MPI Replaces 853678T / 8M0221731 family
MerCruiser Black Scorpion Tow Sports; 377 Scorpion Tow Sports Replaces 853678T / 8M0221731 family
MerCruiser 7.4L MPI (L29); MCM 496 Mag & HO Replaces 853678T / 8M0221731 family
MerCruiser MIE 8.1S & 8.1S HO Replaces 853678T / 8M0221731 family

Not for 2006-and-up drive-by-wire throttle systems or LT1 applications. If your stamped number is 805226A1 or 803148, use the listing that matches that number instead.

Technical Specifications

Specification Value
Part type Throttle Position Sensor (TPS)
Primary OEM replaced Volvo Penta / OMC 3857487
Drive / seal D-shaped throttle-shaft drive with O-ring seal
Connector Three-wire / three-terminal sender
Mounting Bolt-on throttle-body flange (two mounting holes)
Engine systems GM-based marine MPI / multi-port injected sterndrive and inboard engines (not drive-by-wire)

Installation Guide

  1. 1 Disconnect the battery negative cable and let the engine cool. Remove the flame arrestor if it blocks access to the throttle body.
  2. 2 Unplug the three-wire harness from the old sensor. Note connector routing so the new lead is not strained against the throttle linkage.
  3. 3 Remove the two mounting screws and lift the sensor off the throttle shaft. Compare old and new side by side: flange holes, D-shaped drive, and connector position must match.
  4. 4 Align the D-drive with the throttle shaft, seat the sensor fully against the throttle body, then fit the screws and tighten evenly to the torque in your engine service manual. Reuse the original screws unless they are corroded or damaged.
  5. 5 Reconnect the harness until it locks, refit the flame arrestor, and reconnect the battery. If your service manual specifies a TPS voltage check or idle reset, follow that procedure with a digital multimeter or the manufacturer diagnostic tool.
  6. 6 Start the engine, let it idle, and open and close the throttle slowly while checking for smooth response and no stored fault codes.

Note: Professional installation is recommended for EFI throttle-body sensors.

Troubleshooting & FAQ

How do I confirm this is the correct TPS? +

Read the number on your existing sensor first. If it is Volvo Penta / OMC 3857487, MerCruiser 853678T / 8M0097035 / 8M0221731, Indmar 556103, or a verified Sierra 18-7700 cross, this is the correct replacement for the applications listed above. Compare the D-drive, O-ring seal face, and three-wire connector with the product images.

Will this replace MerCruiser 805226A1 or 803148? +

No. 805226A1 (Sierra 18-7630) and 803148 / 8M0230659 (later Mag / Black Scorpion applications) are different MerCruiser TPS families. Order the listing that matches the number stamped on your removed sensor.

What symptoms point to a failing throttle position sensor? +

Common signs include rough or hunting idle, hesitation when the throttle opens, poor throttle response, and engine fault codes related to throttle position. Confirm the fault by testing before replacing the sensor — wiring and connector problems can produce the same symptoms.

Is this an OEM or aftermarket part? +

This is an aftermarket replacement manufactured by JLM Marine. It is not a genuine Volvo Penta, OMC, Mercury, MerCruiser, or Quicksilver part. OEM and aftermarket numbers are listed only for cross-matching.

Important Notes

  • Match the OEM number and the physical form of your original sensor before ordering. A different connector or drive shape means a different part.
  • Not for 2006-and-up drive-by-wire systems or LT1 applications. Not for MerCruiser 805226A1 or 803148 TPS families.
  • This is an aftermarket part. Brand names and part numbers are for reference only.
  • Professional installation is recommended for EFI throttle-body sensors.

Why Choose JLM MARINE?

  • Precision Fit: Cross-referenced to Volvo Penta / OMC 3857487 and the MerCruiser 853678T / 8M0221731 (Sierra 18-7700) family for the MPI applications listed above.
  • Quality Control: Each batch is inspected for dimensional consistency and workmanship.
  • Direct from Manufacturer: Aftermarket marine sensors engineered for reliable throttle-position feedback on GM-based marine MPI systems.

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Основанная в 2002 году, компания JLM Marine зарекомендовала себя как специализированный производитель высококачественных морских деталей, базирующийся в Китае. Наша приверженность совершенству в производстве заслужила нам доверие ведущих мировых морских брендов.

Как прямой поставщик, мы обходим посредников, что позволяет нам предлагать конкурентоспособные цены без ущерба качеству. Такой подход не только поддерживает экономическую эффективность, но и гарантирует, что наши клиенты получают наилучшую ценность напрямую от источника.

Мы рады расширить свое присутствие через розничные каналы, предлагая наш опыт и приверженность качеству непосредственно владельцам и любителям лодок по всему миру.

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