Carburetor Repair Kit – Fits Johnson/Evinrude 9.5HP Outboard Motors (Replaces 382048, 379154, 765630)

Carburetor Repair Kit – Fits Johnson/Evinrude 9.5HP Outboard Motors (Replaces 382048, 379154, 765630)

This carburetor repair kit is specifically designed for Johnson/Evinrude 9.5HP 2-Stroke outboard motors manufactured from 1964 to 1973. It provides the essential components for rebuilding your carburetor to restore fuel system efficiency and engine performance.

This kit serves as a direct replacement for Johnson/Evinrude part numbers 382048 / 0382048, 379154 / 0379154, and 765630 / 0765630, as well as Sierra 18-7043 and GLM 40510.

• Includes all necessary gaskets, metering jets, and O-rings for a complete overhaul.
• Engineered for use with standard gasoline fuel types.
• Designed as a direct replacement for a straightforward installation.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Technical Specifications

Package Contents

This kit includes the following components:

• 1 x Carburetor Repair Kit (Replaces OEM 382048, 379154, 765630)
• 2 x Gaskets
• 1 x Metering Jets
• 9 x O-rings
• 7 x Other Rebuild components (as shown in product images)

Installation Guide

Professional installation is recommended. The following steps provide a general guide for rebuilding your carburetor:

1. Safety First: Disconnect the battery and ensure the engine is cool. Shut off the fuel supply and safely disconnect the fuel line from the carburetor.
2. Removal: Carefully remove the air silencer/cover. Note the position of all linkages and hoses, then remove the carburetor from the engine.
3. Disassembly: Work on a clean, organized surface. Disassemble the carburetor, taking care not to damage any components. It is helpful to lay out parts in the order they are removed.
4. Cleaning: Thoroughly clean all metal parts with a quality carburetor cleaner spray. Ensure all internal passages and jets are completely clear of debris. Do not use cleaner on rubber or plastic parts.
5. Component Replacement: Carefully remove old gaskets, seals, and O-rings. Match them with the new parts from the kit and install the new components.
6. Reassembly: Reassemble the carburetor, ensuring the float is correctly set according to your service manual's specifications.
7. Reinstallation: Mount the reassembled carburetor back onto the engine. Reconnect all linkages, springs, and fuel lines to their original positions.
8. Final Checks: Re-open the fuel valve and check thoroughly for any leaks. Once confirmed there are no leaks, start the engine and adjust the idle speed and mixture screws as needed for smooth operation.

Troubleshooting & FAQ

How do I confirm this kit fits my engine?

This kit is specifically for Johnson/Evinrude 9.5HP 2-stroke outboard motors manufactured between 1964 and 1973. The surest way to confirm fitment is to match your engine's model and year to this range and cross-reference your old part number with those listed on our page, such as 382048, 379154, or 765630.

What problems can this carburetor repair kit fix?

A carburetor rebuild with this kit can resolve common issues like rough idling, engine stalling, hesitation upon acceleration, hard starts, and fuel leaks from the carburetor body. It replaces old, degraded seals and clogged internal components to restore proper fuel and air mixture.

How often should I rebuild my carburetor?

There is no strict replacement interval. We recommend rebuilding the carburetor as preventative maintenance every few seasons, or immediately if you notice signs of failure. It is also good practice to rebuild a carburetor if the engine has been in storage for an extended period, as fuel residue can cause blockages.

OEM vs. Aftermarket?

This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?

We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?

This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.