5001595 Maintenance Kit for Johnson Evinrude 115HP 130HP 150HP 175HP | JLM Marine

Maintenance Kit for Johnson Evinrude 115HP 130HP 150HP 175HP

This comprehensive maintenance kit is engineered to fit Johnson and Evinrude outboard engines ranging from 115HP to 175HP, covering model years 2007–2020. It delivers essential service components in one package, streamlining routine maintenance and ensuring reliable performance on the water.

Designed as a direct replacement for OEM part number 5001595, this kit provides all the critical wear items needed for a complete service interval, from cooling system components to fuel filtration and corrosion protection.

• Includes water pump repair kit, thermostats, fuel filter, anodes, drain gaskets, and gear oil pump
• Covers multiple horsepower ratings across 14 model years
• Consolidates essential maintenance parts for simplified servicing

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here's a guide to help you identify your engine's serial/model: Johnson/Evinrude Serial Number Guide.

Technical Specifications

Package Contents

This maintenance kit includes the following components:

• Water Pump Repair Kit (435929 / 5001595) – Qty: 1
• Thermostat (5005440) – Qty: 2
• Fuel Filter (5005266) – Qty: 1
• Anode (436745) – Qty: 1
• Anode (433580) – Qty: 1
• Drain Screw Gasket (311598) – Qty: 2
• Gear Oil Pump (24OP149) – Qty: 1

Installation Guide

1. Disconnect the fuel line and remove the engine cowling to access service points. Ensure the engine is cool and in a stable, upright position.
2. Remove the lower unit by loosening the mounting bolts and disconnecting the shift linkage. Support the unit as you slide it free from the driveshaft.
3. Disassemble the water pump housing and remove the old impeller, gaskets, and seals. Clean all mating surfaces thoroughly with a non-abrasive cleaner.
4. Install the new water pump repair kit components, lubricating the impeller with glycerin or soapy water. Ensure the key aligns with the driveshaft slot.
5. Replace both thermostats in their respective housings, ensuring correct orientation and seating. Use new gaskets provided in the kit.
6. Install the new fuel filter in the fuel line, observing the correct flow direction indicated by arrows on the housing. Tighten connections securely to prevent leaks.
7. Replace the old anodes with the new ones included in the kit, ensuring clean metal-to-metal contact. Torque fasteners to manufacturer specifications.
8. Install new drain screw gaskets on both the lower unit and any other drain points. Replace drain plugs and torque to specification.
9. Use the gear oil pump to refill the lower unit with fresh gear oil through the lower drain hole until oil appears at the upper vent. Install both plugs immediately.
10. Reinstall the lower unit onto the engine, aligning the driveshaft and water tube carefully. Reconnect the shift linkage and tighten all mounting bolts.
11. Reconnect the fuel line and perform a visual inspection of all installed components. Check for proper fitment and secure connections.
12. Start the engine and verify water pump operation by observing water flow from the tell-tale. Check for fuel leaks and proper engine temperature during initial run.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my specific engine?
A: Cross-reference your engine's horsepower and model year with the compatibility table above. For 115HP models built 2007–2020, 130HP from 2009–2020, or 150HP/175HP Evinrude from 2009–2016, this kit is the correct fit. If your model year falls outside these ranges, verify with your engine's service manual or contact us.

Q: How often should I replace these maintenance components?
A: Johnson/Evinrude recommends replacing the water pump impeller and thermostats every 100–300 hours of operation or annually, whichever comes first. Anodes should be inspected every season and replaced when 50% eroded. Fuel filters should be changed at least once per season or whenever fuel contamination is suspected.

Q: Can I use this kit if I've been using OEM parts previously?
A: Yes, this aftermarket kit is engineered to meet OEM specifications for fit and function. All components are dimensionally compatible with OEM 5001595 and related service parts, allowing seamless interchange during routine maintenance.

Q: What are the signs that my water pump or thermostats need replacement?
A: Key symptoms include reduced water flow from the tell-tale, engine overheating, erratic temperature readings, or steam from the engine. If you notice decreased performance or higher operating temperatures, inspect and replace these cooling system components immediately.

Q: Do I need any special tools to install this maintenance kit?
A: Basic marine hand tools are sufficient: socket set, screwdrivers, and a torque wrench. The included gear oil pump simplifies lower unit servicing. A service manual for your specific model is recommended for torque specifications and detailed procedures.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.