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193-6048 Rectifier Regulator for Johnson Evinrude | JLM Marine
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193-6048 Rectifier Regulator for Johnson Evinrude – 35 AMP, 4 & 6 Cylinder Models
This 35 AMP Rectifier Regulator is engineered for Johnson Evinrude outboards, covering 4-cylinder (90, 100, 115 HP) and 6-cylinder (105, 150, 175 HP) 60-degree engines from 1996 to 2006. It ensures stable voltage output to protect your electrical system and keep your engine running reliably.
This aftermarket replacement directly supersedes OMC 586048, 586075 and Sierra 18-5829, 18-5830, along with CDI 193-6048 and additional cross-references listed below.
- Fits 80 JET, 90, 100, 115 HP (4-cyl.) and 105, 150, 175 HP (6-cyl.) 60-degree engines
- 35 AMP output for robust electrical system protection
- Includes complete rectifier regulator assembly as shown
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands:
| Brand | Part Number |
|---|---|
| OMC | 586048 |
| OMC | 586075 |
| Sierra | 18-5829 |
| Sierra | 18-5830 |
| CDI | 193-6048 |
| Aftermarket | 300-03585 |
| Aftermarket | 9-17204 |
| Aftermarket | 667-1936048 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here's a guide to help you identify your engine's serial/model: Johnson Serial Number Guide.
| Brand | Cylinders | Bore | Degree | Rated HP | Years | Notes |
|---|---|---|---|---|---|---|
| Johnson Evinrude | 4 Cyl | 3.600 | 60 Degree | 90 | 1996-2006 | 80 JET also compatible |
| Johnson Evinrude | 4 Cyl | 3.600 | 60 Degree | 100 | 1998-2001 | |
| Johnson Evinrude | 4 Cyl | 3.600 | 60 Degree | 105 | 1999-2003 | |
| Johnson Evinrude | 4 Cyl | 3.600 | 60 Degree | 115 | 1996-2006 | |
| Johnson Evinrude | 6 Cyl | 3.600 | 60 Degree | 150 | 1996-2006 | Carbureted engines |
| Johnson Evinrude | 6 Cyl | 3.600 | 60 Degree | 175 | 1996-2006 | Carbureted engines |
Technical Specifications
| Specification | Value |
|---|---|
| Output | 35 AMP |
| Application | Johnson Evinrude Voltage Regulator |
| Fitment Years | 1996-2006 |
| Engine Configuration | 4-Cylinder & 6-Cylinder, 60 Degree |
| Compatible HP Range | 80 JET, 90, 100, 105, 115, 150, 175 HP |
| OEM Reference | 586048, 586075, 193-6048 |
Package Contents
Your package includes:
- 1 × Rectifier Regulator
The package contains all the parts shown in the product images.
Installation Guide
- Disconnect the battery: Always disconnect the negative terminal before starting any electrical work to prevent shorts or sparks.
- Locate the existing rectifier/regulator: It is typically mounted on or near the engine block; consult your service manual if needed.
- Disconnect the wiring harness: Carefully unplug all electrical connectors from the old unit, noting their positions.
- Remove mounting hardware: Unbolt or unscrew the old rectifier/regulator from its mounting bracket.
- Position the new unit: Align the new rectifier/regulator with the mounting holes and secure it with the original hardware.
- Reconnect wiring harness: Plug each connector back into the corresponding terminals on the new unit, ensuring a snug fit.
- Double-check connections: Verify that all wires are properly seated and no terminals are exposed or loose.
- Reconnect the battery: Attach the negative terminal and ensure a solid connection.
- Test the system: Start the engine and use a multimeter to confirm voltage output is stable (typically 13.5–14.5 V at idle).
- Inspect for heat: After a brief run, check that the rectifier is not excessively hot, which may indicate a wiring issue.
Troubleshooting & FAQ
Q: How do I confirm this fits my engine?
A: Cross-reference your engine's model, year, HP, and cylinder count with the compatibility table above. Also verify your original part number against the cross-reference list to ensure a match.
Q: What are the signs my rectifier/regulator is failing?
A: Common symptoms include a dead battery, dimming lights, fluctuating voltage readings, or the engine stalling. If you observe unstable voltage (below 13 V or above 15 V at running RPM), the rectifier may need replacement.
Q: How often should I replace the rectifier/regulator?
A: Rectifiers typically last many years under normal conditions. Replace it when you experience charging issues or as part of troubleshooting electrical problems; there is no fixed service interval.
Q: Will this work on fuel-injected models?
A: This unit is designed for the carbureted 60-degree V4 and V6 engines listed. Verify your engine configuration and model year before ordering.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
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