17400-92822 Maintenance Kit for Suzuki DF100A DF115A DF140A | JLM Marine

17400-92822 Maintenance Kit for Suzuki DF100A DF115A DF140A | JLM Marine

This comprehensive 100-hour maintenance kit is engineered for Suzuki 4-stroke outboard engines, including DF100A, DF115A, and DF140A models from 2013 onwards. It delivers all essential service components in one package to keep your engine running at peak performance.

Direct Replacement for Suzuki OEM part numbers: 17400-92822, 17400-92821, 17400-92823.

• Complete water pump repair kit with impeller, seals, gaskets, and plates included
• Full filter set: fuel filter and oil filter for thorough service
• Anode protection set with gaskets to prevent corrosion

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This maintenance kit includes the following components:

• 1 x Water Pump Repair Kit (17400-92J23)
  • 17413-92J01 Cup
  • 17471-92J00 Plate
  • 09420-05009/6 Key
  • 17416-92J10 Seal
  • 17472-87E10 Gasket
  • 17461-90J00 Impeller
• 1 x Cotter Pin (09204-03003)
• 1 x Drain Gasket (09168-12012)
• 2 x Drain Gasket (09168-10022)
• 1 x Fuel Filter (15412-92J00)
• 1 x Oil Filter (16510-61A31)
• 3 x O-rings (09280-22019)
• 4 x Anode Set (55321-87J00) with 11265-87E10 Protection cover gasket

Installation Guide

1. Preparation: Ensure the engine is off and cool. Gather necessary tools including a socket set, screwdrivers, and a drain pan.
2. Oil Change: Drain the old engine oil completely and replace the oil filter (16510-61A31) with the new one provided. Refill with fresh oil to the recommended level.
3. Fuel Filter Replacement: Locate the fuel filter assembly and carefully disconnect fuel lines. Replace the old fuel filter with the new filter (15412-92J00), ensuring all connections are secure to prevent leaks.
4. Water Pump Disassembly: Remove the lower unit according to your engine's service manual. Access the water pump housing and remove the old impeller and seals.
5. Install New Impeller: Lubricate the new impeller (17461-90J00) with glycerin or soapy water. Install it with blades oriented correctly per rotation direction.
6. Replace Gaskets and Seals: Install the new cup (17413-92J01), plate (17471-92J00), seal (17416-92J10), and gasket (17472-87E10) from the water pump kit. Ensure all mating surfaces are clean.
7. Insert Key and Pin: Install the drive key (09420-05009/6) and secure with the cotter pin (09204-03003) as specified.
8. Reinstall Lower Unit: Apply new drain gaskets (09168-12012 and 09168-10022) to drain plugs. Carefully align and reinstall the lower unit, tightening all fasteners to proper torque.
9. Replace O-rings: Install the three new O-rings (09280-22019) in their designated locations to ensure proper sealing.
10. Anode Replacement: Remove old anodes and install the four new anodes (55321-87J00) with protection cover gaskets (11265-87E10) to prevent corrosion.
11. System Check: Refill the lower unit with fresh gear oil. Start the engine and check for proper water flow from the telltale port.
12. Final Inspection: Inspect all connections for leaks and ensure all fasteners are secure. Test run the engine and verify normal operating temperature and performance.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my Suzuki outboard?
A: Verify your engine model is DF100A, DF115A, or DF140A manufactured in 2013 or later. Cross-reference your existing OEM part number (17400-92822, 17400-92821, or 17400-92823) with the specifications listed above. Always compare the product images with your original parts before purchasing.

Q: How often should I perform this 100-hour maintenance service?
A: Suzuki recommends this maintenance every 100 hours of operation or annually, whichever comes first. More frequent service may be required in saltwater, commercial use, or harsh operating conditions.

Q: What are the signs that my water pump impeller needs replacement?
A: Common symptoms include reduced water flow from the telltale port, engine overheating, steam from the engine, or inconsistent cooling. If you notice any of these signs, inspect and replace the impeller immediately to prevent engine damage.

Q: Can I install this maintenance kit myself or do I need a professional?
A: While experienced DIY mechanics can perform this service with proper tools and a service manual, professional installation is recommended if you're unfamiliar with lower unit removal or water pump service. Incorrect installation can lead to overheating or seal failure.

Q: Does this kit include engine oil or gear oil?
A: No, this kit includes the oil filter and drain gaskets but does not include the actual engine oil or lower unit gear oil. You will need to purchase the appropriate Suzuki-recommended lubricants separately.

Q: What's the difference between OEM and aftermarket maintenance kits?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.