Exhaust Bellows Expander Tool – Fits MerCruiser Alpha One, Bravo, Blackhawk (Replaces 91-45497A1)

Exhaust Bellows Expander Tool – Fits MerCruiser Alpha One, Bravo, Blackhawk (Replaces 91-45497A1)

This specialized tool is designed to stretch the exhaust bellows for installation on a wide range of MerCruiser stern drives. It is compatible with models including the Alpha One, Alpha One Generation II, Bravo One, Bravo Two, Bravo Three, Blackhawk, MC-1, and R/MR series.

This tool is a direct replacement for Mercury/MerCruiser part numbers 91-45497A1 and 8M0096108, Sierra 18-9847, GLM 90360, and Mallory 79811.

• Installation: Manual, scissor-type expander with a screw lock mechanism.
• Material: Constructed from high-strength steel for durability.
• Grip: Features a vinyl, anti-slip scissor handle for secure operation.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

• 1 x Exhaust Bellows Expander Tool (Replaces 91-45497A1 / 8M0096108)

Installation Guide

Follow these steps to properly use the expander tool:

1. Install the bellows onto the expander tool.
2. Carefully pass the bellows through the vent hole in the transom.
3. Once the bellows is in position, tighten the hose clamps securely.

Important: The stern drive must be completely removed before attempting to use this tool.

Troubleshooting & FAQ

Q: How do I use this bellows expander tool?

A: First, place the exhaust bellows onto the tool. Next, guide the bellows through the designated vent hole. Finally, tighten the hose clamps to secure it. Note that the stern drive must be removed prior to installation.

Q: Which MerCruiser drives is this tool compatible with?

A: This tool is designed for a wide range of MerCruiser stern drives, including Alpha One, Alpha One Gen II, Bravo One, Bravo Two, Bravo Three, Blackhawk, MC-1, and R/MR models.

Q: Do I need to remove the stern drive to use this tool?

A: Yes. The stern drive must be removed from the vessel before you can use this tool to install the exhaust bellows.

Q: OEM vs. Aftermarket?

A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?

A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?

A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.