68V-W006A-00 Service Kit for Yamaha F200A F225A | JLM Marine

68V-W006A-00 Service Kit for Yamaha F200A F225A | JLM Marine

This comprehensive service kit is designed to fit Yamaha 4-stroke outboard engines F200A and F225A (2002-2007). It provides all essential maintenance components in one package, including water pump rebuild parts, fuel filters, oil filter, thermostat, and drain gaskets—ensuring your engine receives complete routine service with OEM-equivalent quality.

This kit directly replaces Yamaha OEM part number 68V-W006A-00, consolidating multiple individual components into a single, cost-effective solution for scheduled maintenance intervals.

• Includes complete water pump rebuild components (impeller, housing, gaskets, seals)
• Contains 4 fuel filters and 1 oil filter for comprehensive fluid system service
• Features 2 thermostats and drain gaskets for complete cooling system maintenance

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Yamaha owners, here's a guide to help you identify your engine's serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This service kit includes the following components:

• Water Pump Rebuild Components:
  • 61A-44322-02 Cup, Insert × 1
  • 6E5-44315-A0 Gasket × 1
  • 6E5-44352-01 Impeller × 1
  • 6G5-44323-00 Plate × 1
  • 90280-04M05 Key × 1
  • 93210-37M67 O-ring × 1
  • 93210-86M38 O-ring × 1
  • 93606-12019 Pin × 2
  • 97080-08045 Bolt × 4
  • 6E5-44311-00 Housing × 1
• Fuel System Components:
  • 68V-13915-00 Fuel Filter × 1
  • 65L-24563-00 Fuel Filter × 1
  • 69J-24501-00 Fuel Filter × 1
  • 6P3-WS24A-00 Fuel Filter × 1
• Lubrication System:
  • 69J-13440-00 Oil Filter × 1
• Cooling System Components:
  • 67F-12411-01 Thermostat × 2
  • 90430-08020 Drain Gasket × 4
• Additional Components:
  • 91490-40030 Cotter Pin × 1
  • 24OP149 Gear Oil Pump × 1

Installation Guide

1. Preparation: Disconnect the battery and flush the cooling system. Gather necessary tools including socket set, screwdrivers, and torque wrench.
2. Access the Water Pump: Remove the lower unit by disconnecting shift linkage and unbolting mounting fasteners. Lower the unit carefully and set aside.
3. Remove Old Water Pump: Unbolt the water pump housing and carefully extract the old impeller, gaskets, and seals. Clean all mating surfaces thoroughly to remove debris and old gasket material.
4. Install New Impeller: Lubricate the new impeller with glycerin or soapy water. Insert the key into the driveshaft slot and carefully slide the impeller onto the shaft, ensuring blades face the correct rotation direction.
5. Assemble Water Pump: Install the new insert cup, plate, O-rings, and gasket. Position the new housing over the impeller and secure with bolts, torquing to manufacturer specifications.
6. Replace Fuel Filters: Locate all four fuel filter positions in the engine. Remove old filters, noting flow direction arrows, and install new filters ensuring proper orientation.
7. Replace Oil Filter: Use an oil filter wrench to remove the old oil filter. Apply a light coat of clean oil to the new filter gasket and hand-tighten until snug.
8. Install Thermostats: Remove thermostat housing covers and extract old thermostats. Install new thermostats with new drain gaskets, ensuring proper seating and orientation.
9. Reinstall Lower Unit: Apply marine grease to the driveshaft splines. Align the lower unit with the mid-section, reconnect shift linkage, and secure with mounting bolts to specified torque.
10. Install Gear Oil Pump: Insert the gear oil pump into the lower unit drain hole. Fill with fresh gear oil until it flows from the vent hole, then secure both plugs.
11. Final Checks: Reconnect the battery and perform a visual inspection of all installed components. Check for proper tightness and secure all fasteners.
12. Test Run: Run the engine in a test tank or on the water for 10-15 minutes. Monitor for proper cooling system operation, check for leaks, and verify normal operating temperature.

Troubleshooting & FAQ

Q: How do I confirm this kit fits my specific Yamaha engine?
A: This kit is designed for Yamaha F200A and F225A 4-stroke outboards manufactured between 2002-2007. Verify your engine model and year using the serial number plate on the transom bracket or refer to your owner's manual. You can also check the Yamaha parts diagrams linked above to cross-reference component part numbers.

Q: How often should I perform this service and replace these components?
A: Yamaha recommends water pump impeller replacement every 2-3 years or 200-300 hours of operation, whichever comes first. Fuel filters should be replaced annually or every 100 hours, oil filter at every oil change (typically 100 hours), and thermostats every 3-4 years or if cooling issues arise.

Q: What are the signs that my water pump or filters need replacement?
A: Common symptoms include reduced water flow from the tell-tale (indicator stream), engine overheating, loss of power, rough idling, or difficulty starting. If you notice any of these issues or if service intervals have been exceeded, replacement is recommended.

Q: Can I install this service kit myself or do I need a professional?
A: If you have mechanical experience and the proper tools, this service can be completed by a competent DIYer following the installation steps carefully. However, if you're unfamiliar with outboard service procedures, professional installation is recommended to ensure proper function and avoid potential damage.

Q: What's the difference between this kit and the Yamaha OEM version?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.