17400-88812 17400-88810 Maintenance Service Kit for Suzuki DF40A DF50A DF60A | JLM Marine

17400-88812 17400-88810 Maintenance Service Kit for Suzuki DF40A DF50A DF60A | JLM Marine

This comprehensive 100 Hours Maintenance Service Kit is designed for Suzuki 4-stroke outboard engines, including DF40A, DF50A, and DF60A models from 2010 onwards. It provides all essential components needed for routine maintenance to keep your engine running smoothly and reliably.

This aftermarket kit directly replaces Suzuki OEM part numbers 17400-88812 and 17400-88810, offering a cost-effective solution without compromising on quality or performance.

• Complete maintenance kit including water pump repair kit, filters, gaskets, and seals
• Designed for 100-hour service intervals on Suzuki 4-stroke outboards
• All critical components in one convenient package

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Package Contents

This comprehensive maintenance kit includes:

• 1 x Water Pump Repair Kit (17400-88L01 17400-88L00)
  • 17471-95J01 Plate
  • 17413-95J00 Cup
  • 17472-96302/03 Gasket
  • 17416-95J00 Seal
  • 09420-04006 Key
  • 17461-96300/01/02 Impeller
• 1 x Cotter Pin (09204-03003)
• 1 x Drain Gasket (09168-12012)
• 2 x Drain Gasket (09168-10022)
• 1 x Fuel Filter (15410-88L00)
• 1 x Oil Filter (16510-87J01)
• 1 x O-ring (09280-22019)

Installation Guide

1. Preparation: Ensure the engine is off and cooled down. Gather necessary tools including screwdrivers, wrenches, and a drain pan.
2. Oil Change: Remove the drain plug and drain old engine oil completely. Replace the drain gasket (09168-12012 or 09168-10022) and install the new oil filter (16510-87J01).
3. Fuel Filter Replacement: Locate the fuel filter assembly and disconnect fuel lines carefully. Install the new fuel filter (15410-88L00) ensuring proper orientation and secure connections.
4. Lower Unit Access: Remove the lower unit from the engine following your service manual instructions. Drain the lower unit oil and inspect for metal particles or water contamination.
5. Water Pump Disassembly: Remove the water pump housing and carefully extract the old impeller. Inspect the housing and plate for wear or damage.
6. Install New Impeller: Lubricate the new impeller (17461-96300/01/02) with soapy water or marine grease. Install with blades rotating in the correct direction, using the key (09420-04006) to secure it on the shaft.
7. Replace Gaskets and Seals: Install the new gasket (17472-96302/03), seal (17416-95J00), cup (17413-95J00), and plate (17471-95J01) in the proper sequence.
8. Reassemble Water Pump: Carefully reassemble the water pump housing, ensuring all components are properly aligned. Tighten bolts evenly to manufacturer specifications.
9. Lower Unit Reinstallation: Refill the lower unit with fresh gear oil and reinstall it onto the engine. Ensure proper alignment and secure all mounting bolts.
10. Refill Engine Oil: Add the recommended grade and quantity of engine oil. Check the level with the dipstick and adjust as needed.
11. Final Checks: Install the cotter pin (09204-03003) and O-ring (09280-22019) as required. Double-check all connections, bolts, and fluid levels.
12. Test Run: Start the engine and verify proper water flow from the telltale. Check for leaks and ensure smooth operation before returning to normal use.

Troubleshooting & FAQ

Q: How do I confirm this kit fits my Suzuki outboard?
A: Verify your engine model (DF40A, DF50A, or DF60A) and year (2010 or later) against the compatibility table above. Cross-reference your existing part numbers with 17400-88812 or 17400-88810 to ensure proper fitment.

Q: How often should I replace these maintenance components?
A: This kit is designed for 100-hour service intervals or annually, whichever comes first. More frequent changes may be necessary in harsh operating conditions or saltwater environments.

Q: What are the signs that my water pump impeller needs replacement?
A: Common indicators include reduced or no water flow from the telltale, engine overheating, weak stream during operation, or visible damage/wear on the impeller blades during inspection.

Q: Can I use this kit if I'm not mechanically experienced?
A: While this kit includes all necessary components, installation requires mechanical knowledge and proper tools. We strongly recommend professional installation if you're unfamiliar with outboard engine maintenance procedures.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.