Oil Drain Plug Crush Gasket – Fits Suzuki DF 25-350 Marine Outboards (Replaces 09168-12012)

Oil Drain Plug Crush Gasket – Fits Suzuki DF 25-350 Marine Outboards (Replaces 09168-12012)

This oil drain plug crush gasket ensures a perfect seal for Suzuki Marine Outboards from 25 to 350 HP (4-Stroke, 2000–Present). It is designed to meet or exceed OEM specifications, delivering reliable, leak-free performance during every oil change.

This gasket serves as a direct replacement for Suzuki part number 09168-12012 and is cross-compatible with several other aftermarket brands, providing a high-quality alternative for routine maintenance.

• Material: Constructed from corrosion-resistant aluminum for durability and a secure fit.
• Function: Creates a tight seal between the oil drain plug and the oil pan, preventing leaks.
• Compatibility: Designed for a wide range of Suzuki DF 4-stroke models from 2000 to the present.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, You can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

• 1 x Oil Drain Plug Crush Gasket (Replaces 09168-12012)

Installation Guide

1. Position a suitable drain pan under the engine or lower unit oil drain plug.
2. Using the correct size socket or wrench, carefully loosen and remove the oil drain plug.
3. Allow the oil to drain completely from the unit.
4. Remove and discard the old crush gasket from the drain plug. Thoroughly clean the plug and the sealing surface on the oil pan.
5. Place the new crush gasket onto the clean drain plug.
6. Reinstall the drain plug by hand first to avoid cross-threading, then tighten it to the manufacturer's specified torque. Do not overtighten.
7. Refill the engine or gearcase with the correct type and quantity of oil as per your owner's manual.
8. Start the engine and let it run for a few minutes, then check for any signs of leaks around the drain plug.

Troubleshooting & FAQ

How do I know if this gasket will fit my Suzuki outboard?
This gasket is designed for a broad range of Suzuki DF 4-stroke outboards from 25 to 350 HP (2000–Present). To confirm fitment, pleaseto verify your engine model and year in our "Compatible Engine Models" table and ensure your current part number matches 09168-12012.

How often should I replace the oil drain plug gasket?
For a reliable, leak-free seal, we strongly recommend replacing the crush gasket with every oil change. Reusing an old, compressed gasket significantly increases the risk of an oil leak.

What are the signs of a failing drain plug gasket?
The most common symptom is a visible oil leak or drip originating from the drain plug area. If you notice any seepage after an oil change, the gasket may be damaged or was not seated correctly.

OEM vs. Aftermarket?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.