🔎 Mercury XR-6 Reference Library — Exploded parts diagrams (70 diagrams), specifications, common issues, and maintenance checklist.
The Mercury XR-6 is a 2-Stroke, V6 60-degree outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
2-Stroke, V6 60-degree |
| Horsepower |
135 HP |
| Displacement |
2507 cc (2.5L / 153 CID) |
| Bore x Stroke |
89 mm x 67 mm (3.501 in. x 2.650 in.) |
| Spark Plug (Type & Gap) |
NGK BU8H |
| Engine Oil Capacity |
— |
| Recommended Engine Oil |
Mercury 2-Stroke Outboard Oil (TCW-3) |
| Gear Case Oil Capacity |
— |
| Idle Speed (in gear) |
650–700 RPM (in gear) |
| Full Throttle RPM Range |
5000-5600 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury XR-6:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury XR-6.
▶ACCESSORIES (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
17334A2 |
VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT) |
▶ATTENUATOR PLATE AND THROTTLE LEVERS (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-815791A92 |
GASKET SET, Engine |
| 1 |
817495A1 |
PLATE ASSEMBLY, Sound Attenuator |
| 2 |
27-892211 |
GASKET |
| 3 |
10-884891 |
SCREW, (.250-28 x 2.500) |
| 4 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 5 |
19-815784 |
CAP |
| 6 |
828277A1 |
LINKAGE KIT |
| 7 |
NSS |
NOT SOLD SEPARATE, Throttle Lever |
| 8 |
NSS |
NOT SOLD SEPARATE, Throttle Lever |
| 9 |
NSS |
NOT SOLD SEPARATE, Throttle Link |
| 10 |
18178 |
ROLLER |
| 11 |
10-15124 |
SCREW, (#10-32 x .750) |
| 12 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 13 |
10,13-69432 |
LOCKWASHER, External |
| 14 |
37-856985A11 |
DECAL, EPA Label Information Comment: (1999)(150/XR6/MAG. III/175/200) (150/XR6/MAG. III/175/200) |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Caution Airbox |
▶Air Compressor Components (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-832804A03 |
O-RING KIT |
| 1 |
8M0060053 |
COMPRESSOR ASSEMBLY, Air |
| 2 |
1100-8M0050792 |
END CAP ASSEMBLY |
| 3 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 4 |
10-82130020 |
SCREW, (M6 x 20) |
| 5 |
25-89224 |
O-RING |
| 6 |
25-832804 |
O-RING, (2.739 x .070) |
| 7 |
653-833146T06 |
CONNECTING ROD ASSEMBLY |
| 8 |
828222A4 |
PISTON ASSEMBLY |
| 9 |
53-8348101 |
RING, Lock |
| 10 |
835088A10 |
REED PLATE ASSEMBLY |
| 11 |
25-67207 |
O-RING, (3.489 x .070) |
| 12 |
25-832804 |
O-RING, (2.739 x .070) |
| 13 |
26-828225 |
SEAL |
| 14 |
835087A3 |
HEAD ASSEMBLY, Compressor |
| 15 |
22-8307532 |
FITTING, Straight |
| 16 |
10-81893435 |
SCREW, (M8 x 35) |
| 17 |
22-15133 |
FITTING |
| 18 |
22-14868 |
FITTING |
| 19 |
22-16604 |
FITTING, Straight (.125-27) |
| 20 |
13536A12 |
SENSOR ASSEMBLY, Temperature |
| 21 |
137151 |
RETAINER |
| 22 |
10-81893412 |
SCREW, (M8 x 12) |
| 23 |
25-831985 |
O-RING, (.468 x .078) |
| 24 |
22-856744 |
FITTING |
| 25 |
22-390721 |
PLUG |
| 26 |
NSS |
NOT SOLD SEPARATE, Decal-Important |
| 27 |
25-855349002 |
GROMMET |
▶Air Handler (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
827325A7 |
COVER ASSEMBLY |
| 2 |
25-8M0153609 |
GROMMET |
| 3 |
35-853333T |
FILTER |
| 4 |
853352 |
COVER |
| 5 |
17-855590 |
RIVET |
| 6 |
854633 |
RETAINER |
| 7 |
25-857101 |
GROMMET |
| 8 |
25-855613 |
GROMMET Comment: (150) |
| 9 |
25-8556131 |
GROMMET Comment: (135) |
| 10 |
855633A15 |
AIR HANDLER ASSEMBLY |
| 11 |
15-8561391 |
SHIM Comment: (.010 THICK) |
| 12 |
NSS |
NOT SOLD SEPARATE, Decal-Caution Start in Gear |
| 13 |
855756A1 |
BRACKET |
| 14 |
23-803818 |
SLEEVE |
| 15 |
10-1993716 |
SCREW, (M6 x 16) |
| 16 |
8M0047624 |
PUMP ASSEMBLY |
| 17 |
54-8M0214911 |
CLAMP, (15.7) |
| 18 |
32-856778 |
HOSE |
| 19 |
32-85564361 |
HOSE (18 IN.) |
| 20 |
23-83312531 |
INSULATING SLEEVE |
| 21 |
22-855802A1 |
ELBOW |
| 22 |
22-880862A1 |
FITTING |
| 23 |
25-805062 |
O-RING, (.530 x .082) |
| 24 |
25-856928 |
GROMMET |
| 25 |
8285581 |
ENCODER |
| 26 |
10-418051 |
SCREW, (#10-24 x .620) |
| 27 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 28 |
54-97224 |
J CLIP (UPPER STBD.) |
| 29 |
54-8M0024808 |
J CLIP (LOWER) |
| 30 |
10-817504 |
SCREW, (.250-20 x 1.500) Stainless Steel |
| 31 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 5-3/4 Inches) |
| 32 |
35-855896T |
FILTER |
| 33 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 34 |
22-860273 |
CONNECTOR |
| 35 |
8215832 |
PIN |
| 36 |
37-856985A13 |
DECAL, EPA Label Information Comment: (1999) |
| 37 |
61990 |
TIE STRAP, (14.00 Inches) |
| 38 |
84-88807A27 |
CABLE ASSEMBLY |
| 39 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 40 |
12-8M0207778 |
WASHER |
▶Air Handler Components (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
855420T02 |
ADAPTOR PLATE KIT |
| 2 |
27-146973 |
GASKET |
| 3 |
27-8500581 |
GASKET |
| 4 |
855952T2 |
REED BLOCK |
| 5 |
10-55715 |
SCREW, (.250-20 x .880) |
| 6 |
855884P1 |
PUMP, Oil |
| 7 |
27-8565421 |
GASKET |
| 8 |
8552841 |
BRACKET |
| 9 |
22-855424 |
FITTING |
| 10 |
22-8554241 |
FITTING |
| 11 |
22-8554246 |
FITTING |
| 12 |
22-8554248 |
FITTING (STRAIGHT) |
| 13 |
23-855364 |
BUSHING |
| 14 |
25-855362001 |
GROMMET |
| 15 |
10-81893440 |
SCREW, (M8 x 40) |
| 16 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 17 |
850248A1 |
PLENUM KIT, Air |
| 18 |
22-8554242 |
ELBOW |
| 19 |
22-15133 |
FITTING Comment: (.159 O.D.) |
| 20 |
27-8500581 |
GASKET |
| 21 |
13221T01 |
SENSOR ASSEMBLY, Temperature |
| 22 |
10-4005685 |
SCREW, (M4 x 10) |
| 23 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 24 |
10-4001987 |
SCREW, (M4 x 16) |
| 25 |
855422A1 |
THROTTLE BODY KIT |
| 26 |
25-855423 |
O-RING |
| 27 |
10-82130040 |
SCREW, (M6 x 40) |
▶BLEED SYSTEM (11 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 2 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (12-1/2 IN.) |
| 3 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (14 IN.) |
| 4 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (19 IN.) |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (24 IN.) |
| 6 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (26 IN.) |
| 7 |
21-426982 |
CHECK VALVE |
| 8 |
22-822715 |
FITTING, Elbow |
| 9 |
22-56759 |
FITTING, Barbed |
| 10 |
21-426233 |
CHECK VALVE |
▶BLEED SYSTEM(PORT) (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 3-1/2 Inches |
| 2 |
22-59169003 |
FITTING, Tee |
| 3 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 5-1/2 Inches |
| 4 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 1-1/4 Inches |
| 5 |
21-426982 |
CHECK VALVE (PRESS-IN - 13/16 LONG) |
| 6 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 9 Inches |
| 7 |
22-56759 |
FITTING, Barbed (PRESS-IN) |
▶BLEED SYSTEM(STARBOARD) (11 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
32-9912688 |
TUBING, (36.00 Inches Bulk), Cut to 7-1/4 Inches |
| 2 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 9 Inches |
| 3 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 4-1/2 Inches |
| 4 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 19 Inches |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk), Cut to 1 Inch |
| 6 |
22-59169003 |
FITTING, Tee |
| 7 |
21-426982 |
CHECK VALVE |
| 8 |
22-18205 |
TEE |
| 9 |
21-426233 |
CHECK VALVE |
| 10 |
56762 |
TIE STRAP, (4.00 Inches) |
▶BOTTOM COWL (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4022-828044A1 |
BOTTOM COWL, Black Comment: (BLACK-PORT) |
| 2 |
4022-828045A1 |
BOTTOM COWL, Black Comment: (BLACK-STARBOARD) |
| 3 |
8M0109217 |
SEAL, Cowl (41.00 Inches) |
| 4 |
54-822024 |
CLAMP |
| 5 |
54-822023 |
CLAMP |
| 6 |
10-92799 |
SCREW, (#10-16 x 1.12) |
| 7 |
10-82130040 |
SCREW, (M6 x 40) |
| 8 |
831209 |
RETAINER |
| 9 |
19-821908 |
PLUG |
| 10 |
12-821915 |
WASHER |
| 11 |
8219631 |
CHECK VALVE |
| 12 |
25-30641 |
O-RING, (.299 x .103) |
| 13 |
22-821952 |
FITTING |
| 14 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 15 |
32-8M0039077 |
HOSE |
| 16 |
54-815504212 |
CLAMP, Worm Gear |
| 17 |
22-8320761 |
ELBOW, Cylinder Block |
| 18 |
22-8M0077650 |
FITTING, Tell-Tale |
| 19 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 8 Inches) |
| 20 |
889847 |
IDLE EXHAUST BOOT, Exhaust |
| 21 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 22 |
87-8M0042301 |
SWITCH ASSEMBLY |
| 23 |
10-824868 |
SCREW, (M6 x 75) |
| 24 |
889740A02 |
FRONT HANDLE, Black Comment: (BLACK) |
| 25 |
23-335891 |
BUSHING |
| 26 |
25-48462 |
O-RING, (.614 x .070) |
| 27 |
8219423 |
PAWL |
| 28 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 29 |
11-401366 |
NUT, (M6) |
| 30 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 31 |
54-822873 |
CLIP |
▶Bottom Cowl (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
100-8M0107321 |
BOTTOM COWL Comment: (PORT) (BLACK) |
| 2 |
103-834815A1 |
BOTTOM COWL Comment: (STARBOARD) (BLACK) |
| 3 |
8M0109217 |
SEAL, Cowl (41.00 Inches) |
| 4 |
54-822024 |
CLAMP |
| 5 |
54-822023 |
CLAMP |
| 6 |
10-92799 |
SCREW, (#10-16 x 1.12) |
| 7 |
10-82130040 |
SCREW, (M6 x 40) |
| 8 |
831209 |
RETAINER |
| 9 |
19-821908 |
PLUG |
| 10 |
12-821915 |
WASHER |
| 11 |
8219631 |
CHECK VALVE |
| 12 |
25-30641 |
O-RING, (.299 x .103) |
| 13 |
22-821952 |
FITTING |
| 14 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 15 |
32-8M0039077 |
HOSE |
| 16 |
54-850896 |
CLAMP, (28.6) |
| 17 |
22-8320763 |
FITTING |
| 18 |
22-8M0077650 |
FITTING, Tell-Tale |
| 19 |
889847 |
IDLE EXHAUST BOOT, Exhaust |
| 20 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 21 |
87-8M0042301 |
SWITCH ASSEMBLY |
| 22 |
10-824868 |
SCREW, (M6 x 75) |
| 23 |
889740A02 |
FRONT HANDLE, Black |
| 24 |
23-335891 |
BUSHING |
| 25 |
25-48462 |
O-RING, (.614 x .070) |
| 26 |
8219423 |
PAWL |
| 27 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 28 |
11-401366 |
NUT, (M6) |
| 29 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 30 |
54-822873 |
CLIP |
▶CARBURETOR (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1395-8116913 |
REPAIR KIT, Carburetor |
| 1 |
3326-828272T51 |
CARBURETOR, Bottom Comment: 200 - WMV-5A |
| 2 |
1395-809743 |
COVER |
| 3 |
1395-809758 |
GASKET |
| 4 |
1395-8087391 |
SCREW |
| 5 |
27-828292 |
GASKET |
| 6 |
1399-3252 |
JET, (.032) Comment: (BOTTOM)(200) PORT |
| 7 |
1399-6249 |
JET, Main (.096) Comment: (200) |
| 8 |
815633028 |
JET, (.028) Comment: (CENTER/BOTTOM)(200) STARBOARD |
| 9 |
810779 |
CAP |
| 10 |
NSS |
NOT SOLD SEPARATE, Idle Mixture Screw/Spring |
| 11 |
1395-8113523 |
LEVER KIT |
| 12 |
1395-6031 |
SPACER |
| 13 |
NSS |
NOT SOLD SEPARATE, Spring |
| 14 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 15 |
810738 |
FLOAT ASSEMBLY |
| 16 |
F10064 |
SHAFT |
| 17 |
1395-5902 |
SCREW, (#6-32 x .187) |
| 18 |
1395-8116901 |
VALVE SEAT KIT |
| 19 |
NSS |
NOT SOLD SEPARATE, Gasket-Valve Seat |
| 20 |
1395-8236241 |
BOWL, Fuel (CENTER/BOTTOM) |
| 21 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 22 |
1395-811694 |
PLUG KIT |
| 23 |
1395-802731 |
SEAL (CONSISTS OF 4 GASKETS) |
| 24 |
1399-3518 |
JET, (.082) Comment: (200-TOP) |
| 25 |
1395-7900 |
TEE FITTING (TOP/CENTER) |
| 26 |
1395-7901 |
ELBOW (BOTTOM) |
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
455-9536T4 |
CRANKSHAFT ASSEMBLY |
| 2 |
30-67923T |
BEARING, Ball (LOWER) |
| 3 |
53-67446 |
RING |
| 4 |
43-14513A09 |
GEAR SEGMENT KIT, Drive |
| 5 |
10-854812 |
SCREW, (#6-32 x .630) Socket Button Head |
| 6 |
6-32,11-854811 |
NUT, Special |
| 7 |
54196A6 |
CARRIER ASSEMBLY |
| 8 |
65800 |
PACKING |
| 9 |
39-67377T |
RING, Sealing |
| 10 |
31-16756A6 |
BEARING KIT |
| 11 |
NSS |
NOT SOLD SEPARATE, Bearing |
| 12 |
785-9737A10 |
PISTON ASSEMBLY, .015 Oversize Comment: (PORT) |
| 13 |
39-822321A1 |
RING KIT, Piston - .015 Oversize |
| 14 |
53-857196 |
RING, Lock |
| 15 |
NSS |
NOT SOLD SEPARATE, Piston Pin |
| 16 |
644-818141A13 |
CONNECTING ROD KIT |
| 17 |
10-763491 |
SCREW, (.312-24 x .875) |
| 18 |
12-8M0012298 |
WASHER |
| 19 |
8M0234886 |
BEARING KIT |
| 20 |
29-8M0204691 |
BEARING, Needle |
▶CYLINDER BLOCK AND END CAPS (44 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
884-9763T61 |
CYLINDER BLOCK Comment: (200) |
| 2 |
16-8M0034455 |
STUD, Powerhead (1-3/4 IN.) |
| 3 |
16-8M0034454 |
STUD, (.375 x 6.870) |
| 4 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 5 |
17-8M0036405 |
PIN (BEARING RACE) |
| 6 |
27-11338 |
GASKET |
| 7 |
8M0088723 |
COVER (UPPER) |
| 8 |
10-828213 |
SCREW, (.312-18 x 1.500) Hex Flange |
| 9 |
76867 |
COVER (LOWER) |
| 10 |
10-828214 |
SCREW, (.312-18 x 2.00) Hex Flange |
| 11 |
21-8781051 |
CHECK VALVE |
| 12 |
23-99448 |
BUSHING |
| 13 |
10-74824 |
SCREW, (.312-18 x 1.250) |
| 14 |
NSS |
NOT SOLD SEPARATE, Plug |
| 15 |
1159-858521T1 |
END CAP ASSEMBLY, Upper |
| 16 |
25-54029 |
O-RING, (2.800 x .103) |
| 17 |
31-16756A4 |
BEARING KIT |
| 18 |
NSS |
NOT SOLD SEPARATE, Race |
| 19 |
26-41953 |
SEAL |
| 20 |
10-30225 |
SCREW AND LOCKWASHER, (.312-18 x 1.00) |
| 21 |
16-15094 |
STUD, (.190-32 x 1.870) |
| 22 |
54-63153 |
J CLIP |
| 23 |
NSS |
NOT SOLD SEPARATE, Plug-Serial Number |
| 24 |
23-67269 |
SPACER |
| 25 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene |
| 26 |
10-32,11-816874 |
WING NUT, |
| 27 |
87076A10 |
IDLE SPEED CONTROL |
| 28 |
10-690201 |
SCREW, (#10-32 x .875) |
| 29 |
12-30164 |
WASHER, (.192 x .375 x .0312) Stainless Steel |
| 30 |
422482 |
BRACKET |
| 31 |
10-49668 |
SCREW, (.250-20 x .750) |
| 32 |
16-8M0034435 |
STUD, (#10-32 x 1.00) |
| 33 |
26852 |
CAP, Nylon |
| 34 |
10-64022 |
SCREW, (.250-20 x 2.125) |
| 35 |
11-64015 |
NUT, (.250-20) |
| 36 |
1156-7809T1 |
END CAP ASSEMBLY |
| 37 |
25-62700 |
O-RING, (3.237 x .103) |
| 38 |
26-41953 |
SEAL |
| 39 |
10-28636 |
SCREW, (.250-20 x .750) |
| 40 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 41 |
22-822715 |
FITTING, Elbow |
| 42 |
22-15026 |
CAP |
| 43 |
84-88807A20 |
CABLE ASSEMBLY |
▶Crankshaft, Pistons and Connecting Rods (18 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
455-850690T2 |
CRANKSHAFT ASSEMBLY |
| 2 |
78662 |
WEAR SLEEVE |
| 3 |
30-67923T |
BEARING, Ball (LOWER) |
| 4 |
53-67446 |
RING |
| 5 |
54196A6 |
CARRIER ASSEMBLY |
| 6 |
65800 |
PACKING |
| 7 |
39-67377T |
RING, Sealing |
| 8 |
31-16756A6 |
BEARING KIT |
| 9 |
NSS |
NOT SOLD SEPARATE, Race |
| 10 |
2716-853340A10 |
PISTON Comment: (PORT-.015 O/S) |
| 11 |
39-857120T12 |
RING SET, Piston Comment: (.015 O/S) |
| 12 |
53-857196 |
RING, Lock |
| 13 |
644-818141A13 |
CONNECTING ROD KIT |
| 14 |
10-763491 |
SCREW, (.312-24 x .875) |
| 15 |
12-8M0012298 |
WASHER |
| 16 |
8M0234886 |
BEARING KIT |
| 17 |
29-8M0204691 |
BEARING, Needle |
▶Cylinder Block and End Caps (50 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
884-828340A14 |
CYLINDER BLOCK Comment: SN# 0G886266 & Below |
| 2 |
16-8M0034455 |
STUD, Powerhead (1-3/4 IN.) |
| 3 |
16-8M0034454 |
STUD, (.375 x 6.870) Comment: (6-3/4 Inches) |
| 4 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 5 |
17-8M0036405 |
PIN (BEARING RACE) |
| 6 |
27-11338 |
GASKET |
| 7 |
22-384071 |
FITTING (1/2-14) |
| 8 |
21-426233 |
CHECK VALVE |
| 9 |
21-426982 |
CHECK VALVE |
| 10 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 19 Inches) |
| 11 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 12 |
22-855622 |
FITTING (Starboard-Center) Comment: SN# 0G886266 & Below |
| 13 |
22-8267611 |
ELBOW (Port) Comment: SN# 0G886266 & Below |
| 14 |
22-852760 |
FITTING, Starboard-Top/Bottom Comment: SN# 0G886266 & Below |
| 15 |
32-85583464 |
TUBING (20 Inches) Comment: (CENTER) |
| 16 |
32-8M0054152 |
TUBING, (36.00 Inches Bulk) (24-1/2 IN.) |
| 17 |
32-828547753 |
CONDUIT, (.750 Inside Diameter x 3.00 Feet Bulk) (Cut to 7 Inches) |
| 18 |
21-8781051 |
CHECK VALVE |
| 19 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 11-1/2 Inches) |
| 20 |
22-822769 |
CONNECTOR |
| 21 |
56762 |
TIE STRAP, (4.00 Inches) |
| 22 |
10-66717 |
SCREW, (.375-16 x 3.250) |
| 23 |
10-74824 |
SCREW, (.312-18 x 1.250) |
| 24 |
26852 |
CAP, Nylon |
| 25 |
10-856832 |
SCREW, (.250-20 x 1.750) |
| 26 |
11-64015 |
NUT, (.250-20) |
| 27 |
1159-832760T1 |
END CAP ASSEMBLY |
| 28 |
25-54029 |
O-RING, (2.800 x .103) |
| 29 |
31-16756A4 |
BEARING KIT |
| 30 |
NSS |
NOT SOLD SEPARATE, Bearing Race |
| 31 |
26-41953 |
SEAL |
| 32 |
10-30225 |
SCREW AND LOCKWASHER, (.312-18 x 1.00) |
| 33 |
1156-7809T1 |
END CAP ASSEMBLY |
| 34 |
25-62700 |
O-RING, (3.237 x .103) |
| 35 |
26-41953 |
SEAL |
| 36 |
10-28636 |
SCREW, (.250-20 x .750) |
| 37 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 38 |
8538821 |
BRACKET |
| 39 |
8519371 |
LEVER, Throttle Position Indicator |
| 40 |
10-82130025 |
SCREW, (M6 x 25) |
| 41 |
23-8318701 |
BUSHING |
| 42 |
25-8M0190980 |
GROMMET |
| 43 |
8M6005165 |
INDICATOR, Throttle Position (Inside) |
| 44 |
850882 |
SPACER |
| 45 |
8M6005166 |
INDICATOR, Throttle Position (Outside) |
| 46 |
10-850828 |
SCREW (#10-32 X 2-3/4 IN.) |
| 47 |
8M0084738 |
LINK, Throttle |
| 48 |
NSS |
NOT SOLD SEPARATE, Plug-Serial Number |
| 49 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Cylinder Head (17 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
852381T1 |
CYLINDER HEAD Comment: (STARBOARD) |
| 2 |
27-8525203 |
GASKET |
| 3 |
10-832971 |
SCREW, (.375-16 x 3.00) |
| 4 |
17-74840 |
PIN, Dowel |
| 5 |
27-8M0204714 |
GASKET |
| 6 |
8M0039353 |
COVER |
| 7 |
833072003 |
THERMOSTAT, 62° Celsius (143° Fahrenheit) |
| 8 |
10-82130025 |
SCREW, (M6 x 25) |
| 9 |
22-687271 |
FITTING, (.250-18) 90 Degree - Brass (Starboard) |
| 10 |
22-68728 |
FITTING (Port) |
| 11 |
32-77653101 |
HOSE, (48.00 Inches Bulk) (Cut to 21-1/2 Inches) |
| 12 |
32-77653101 |
HOSE, (48.00 Inches Bulk) (Cut to 11-1/2 Inches) |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
13536A14 |
SENSOR ASSEMBLY, Temperature (Starboard) |
| 15 |
137151 |
RETAINER |
| 16 |
10-81893412 |
SCREW, (M8 x 12) |
▶DETONATION CONTROLLER/TEMPERATURE SENSOR (19 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-815791A92 |
GASKET SET, Engine |
| 1 |
826800A8 |
CONTROLLER ASSEMBLY, Detonation Comment: 200 |
| 2 |
10-88447 |
SCREW, (.190-32 x 1.62) Comment: 200 |
| 3 |
12-30164 |
WASHER, (.192 x .375 x .0312) Stainless Steel Comment: 200 |
| 4 |
13381 |
PLATE Comment: 200 |
| 5 |
84-88807A10 |
CABLE ASSEMBLY Comment: 200 |
| 6 |
10-62568 |
SCREW, (#10-16 x .375) Comment: 200 |
| 7 |
23-94304 |
SPACER Comment: 200 |
| 8 |
41470A25 |
MODULE ASSEMBLY, Oil Injection Warning |
| 9 |
14851T03 |
INDICATOR, Throttle Position |
| 10 |
10-15150 |
SCREW, (#8-32 x .625) |
| 11 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 12 |
12-30164 |
WASHER, (.192 x .375 x .0312) Stainless Steel |
| 13 |
23-15885 |
SLEEVE |
| 14 |
813501 |
PLATE |
| 15 |
13221T01 |
SENSOR ASSEMBLY, Temperature |
| 16 |
25-45711 |
O-RING, (.612 x .103) |
| 17 |
10-57583T |
SCREW, (#8-32 x .375) |
| 18 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
▶DRIVE SHAFT HOUSING AND EXHAUST TUBE (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-815791A92 |
GASKET SET, Engine |
| 1 |
1590-8343A13 |
HOUSING ASSEMBLY, Driveshaft Comment: (JET) |
| 2 |
16-56295 |
STUD, (.437 x 2.69) |
| 3 |
10-898831 |
SCREW, (.500-20 x 6.00) |
| 4 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 5 |
77327 |
MOUNT Comment: (ALL OTHER MODELS) |
| 6 |
12-49339 |
WASHER, (.8125) |
| 7 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 8 |
11-898832 |
NUT, (.500-20) |
| 9 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 10 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 11 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 12 |
54-8M0036782 |
CLAMP |
| 13 |
10-66727 |
SCREW, (.312-18 x 1.250) |
| 14 |
100-8M4500752 |
COVER, Black |
| 15 |
10-88417 |
SCREW, (#12-24 x .620) |
| 16 |
11-35521 |
NUT |
| 17 |
12-48926 |
WASHER |
| 18 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 19 |
12-20553 |
WASHER, (.406 x .734 x .063) |
| 20 |
11-69254 |
NUT |
| 21 |
8M0039081 |
BOOT, Idle Exhaust |
| 22 |
19-64649 |
PLUG |
| 23 |
27-991734 |
GASKET |
| 24 |
66350001 |
SEAL (LOWER) |
| 25 |
18276T |
TUBE, Exhaust |
| 26 |
8M0039076 |
SEAL (UPPER) |
| 27 |
879288T71 |
EXTENSION, Exhaust Comment: (200) (JET) |
| 28 |
32-8M0042790 |
TUBE Comment: (X-LONG) |
| 29 |
27-782461 |
GASKET |
| 30 |
18233A20 |
PLATE ASSEMBLY |
| 31 |
8M0043165 |
SEAL |
| 32 |
68011 |
BRACKET |
| 33 |
10-878608 |
SCREW, (#10-16 x .500) |
| 34 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 35 |
26-38970 |
SEAL |
| 36 |
10-90192 |
SCREW, (.250-20 x .750) Stainless Steel |
| 37 |
27-183076 |
GASKET |
▶DRIVESHAFT HOUSING AND EXHAUST TUBE (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-815791A92 |
GASKET SET, Engine |
| 1 |
3503-813563T1 |
HOUSING, Driveshaft - Black - X-Long |
| 2 |
16-56295 |
STUD, (.437 x 2.69) |
| 3 |
10-898831 |
SCREW, (.500-20 x 6.00) |
| 4 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 5 |
77327 |
MOUNT |
| 6 |
12-49339 |
WASHER, (.8125) |
| 7 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 8 |
11-898832 |
NUT, (.500-20) |
| 9 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 10 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 11 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 12 |
54-8M0036782 |
CLAMP |
| 13 |
10-66727 |
SCREW, (.312-18 x 1.250) |
| 14 |
100-8M4500752 |
COVER, Black |
| 15 |
10-88417 |
SCREW, (#12-24 x .620) |
| 16 |
11-35521 |
NUT |
| 17 |
12-48926 |
WASHER |
| 18 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 19 |
12-20553 |
WASHER, (.406 x .734 x .063) |
| 20 |
11-69254 |
NUT |
| 21 |
8M0039081 |
BOOT, Idle Exhaust |
| 22 |
19-64649 |
PLUG |
| 23 |
27-991734 |
GASKET |
| 24 |
66350001 |
SEAL (LOWER) |
| 25 |
18276T |
TUBE, Exhaust |
| 26 |
8M0039076 |
SEAL (UPPER) |
| 27 |
879288T71 |
EXTENSION, Exhaust Comment: (7-1/2 IN.) |
| 28 |
32-8M0042790 |
TUBE Comment: (X-LONG) |
| 29 |
27-782461 |
GASKET |
| 30 |
18233A20 |
PLATE ASSEMBLY |
| 31 |
8M0043165 |
SEAL |
| 32 |
68011 |
BRACKET |
| 33 |
10-878608 |
SCREW, (#10-16 x .500) |
| 34 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 35 |
26-38970 |
SEAL |
| 36 |
10-90192 |
SCREW, (.250-20 x .750) Stainless Steel |
| 37 |
27-183076 |
GASKET |
▶DUAL ENGINE EXTENSION KIT (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A9 |
EXTENSION KIT, Dual Engine |
| 1 |
71565A2 |
TUBE ASSEMBLY |
| 2 |
25-48462 |
O-RING, (.614 x .070) |
| 3 |
41055 |
MOUNT |
| 4 |
14-42100 |
TAB WASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
88404 |
TAB WASHER |
| 7 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 8 |
17729A1 |
BRACKET |
| 9 |
10-62055 |
SCREW, (.312-24 x 1.250) |
| 10 |
17728 |
TAB WASHER |
| 11 |
10-140001 |
SCREW, (.375-24 x 1.38) |
| 12 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 13 |
8M0026167 |
STEERING EYE |
| 14 |
23-23651 |
SLEEVE, (1.625) |
| 15 |
97931 |
TUBING, (4.00 Inches) |
| 16 |
8M0026098 |
COUPLER, (15.00 Inches) |
| 17 |
11-42099 |
NUT, (.562-18) |
| 18 |
22-821169 |
COUPLING |
| 19 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 20 |
10-94319 |
SCREW, (.375-24 x 1.5) |
▶Driveshaft Housing and Exhaust Tube (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0046714 |
GASKET SET |
| 1 |
3503-813563T1 |
HOUSING, Driveshaft - Black - X-Long Comment: (X-LONG) (BLACK) |
| 2 |
16-56295 |
STUD, (.437 x 2.69) |
| 3 |
10-898831 |
SCREW, (.500-20 x 6.00) |
| 4 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 5 |
77327 |
MOUNT |
| 6 |
12-49339 |
WASHER, (.8125) |
| 7 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 8 |
11-898832 |
NUT, (.500-20) |
| 9 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 10 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 11 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 12 |
54-8M0036782 |
CLAMP |
| 13 |
10-66727 |
SCREW, (.312-18 x 1.250) |
| 14 |
100-8M4500752 |
COVER, Black |
| 15 |
10-88417 |
SCREW, (#12-24 x .620) |
| 16 |
11-35521 |
NUT |
| 17 |
12-48926 |
WASHER |
| 18 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 19 |
12-20553 |
WASHER, (.406 x .734 x .063) |
| 20 |
11-69254 |
NUT |
| 21 |
8M0039081 |
BOOT, Idle Exhaust |
| 22 |
19-64649 |
PLUG |
| 23 |
27-991734 |
GASKET |
| 24 |
66350001 |
SEAL (LOWER) |
| 25 |
18276T |
TUBE, Exhaust |
| 26 |
8M0039076 |
SEAL (UPPER) |
| 27 |
879288T71 |
EXTENSION, Exhaust Comment: (135) |
| 28 |
32-8M0042790 |
TUBE Comment: (X-LONG) |
| 29 |
27-782461 |
GASKET Comment: (USE WHERE APPLICABLE) |
| 30 |
18233A20 |
PLATE ASSEMBLY |
| 31 |
8M0043165 |
SEAL |
| 32 |
68011 |
BRACKET |
| 33 |
10-878608 |
SCREW, (#10-16 x .500) |
| 34 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 35 |
26-38970 |
SEAL |
| 36 |
10-90192 |
SCREW, (.250-20 x .750) Stainless Steel |
| 37 |
22-390721 |
PLUG Comment: (USE WHERE APPLICABLE) |
| 38 |
27-183076 |
GASKET |
▶Dual Engine Tie Bar Kit (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A9 |
EXTENSION KIT, Dual Engine |
| 1 |
71565A2 |
TUBE ASSEMBLY |
| 2 |
25-48462 |
O-RING, (.614 x .070) |
| 3 |
41055 |
MOUNT |
| 4 |
14-42100 |
TAB WASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
88404 |
TAB WASHER |
| 7 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 8 |
17729A1 |
BRACKET |
| 9 |
10-62055 |
SCREW, (.312-24 x 1.250) |
| 10 |
17728 |
TAB WASHER |
| 11 |
10-140001 |
SCREW, (.375-24 x 1.38) |
| 12 |
11-8M0204726 |
NUT, (.375-24) |
| 13 |
8M0026167 |
STEERING EYE |
| 14 |
23-23651 |
SLEEVE, (1.625) |
| 15 |
97931 |
TUBING, (4.00 Inches) |
| 16 |
8M0026098 |
COUPLER, (15.00 Inches) |
| 17 |
11-42099 |
NUT, (.562-18) |
| 18 |
22-821169 |
COUPLING |
| 19 |
12-34931 |
WASHER, (.406 x .734 x .063) Stainless Steel |
| 20 |
10-94319 |
SCREW, (.375-24 x 1.5) |
▶E.C.U. ASSEMBLY (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
824003T26 |
ECU, Engine Control Unit Comment: (200) |
| 2 |
23-34948 |
SPACER |
| 3 |
54-146951 |
CLIP |
| 4 |
90435 |
MOUNT |
| 5 |
12-21249 |
WASHER |
| 6 |
11-8267089 |
NUT, (.250-28) |
| 7 |
84-88807A19 |
CABLE ASSEMBLY |
| 8 |
14637 |
GROMMET |
| 9 |
23-14636 |
BUSHING |
| 10 |
10-28667 |
SCREW, (.250-20 x 1.00) Stainless Steel |
| 11 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 12 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 13 |
13202A4 |
MODULE ASSEMBLY, Water Sensor |
| 14 |
84-88807A18 |
CABLE ASSEMBLY (BLACK) |
| 15 |
10-37571 |
SCREW, (.190-32 x .500) |
| 16 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 17 |
84-98866A25 |
HARNESS ASSEMBLY, ECU And Injectors |
| 18 |
84-87895A4 |
CABLE ASSEMBLY Comment: (150/175) |
| 19 |
832948A1 |
CONNECTOR ASSEMBLY |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶EXHAUST MANIFOLD AND EXHAUST PLATE (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
27-190503 |
GASKET |
| 2 |
827323A2 |
DIVIDER PLATE |
| 3 |
26-814754 |
SEAL, (12.50 Inches) |
| 4 |
54-814634 |
CLAMP |
| 5 |
10-8263561 |
SCREW AND WASHER, (.312-18 x 1.500) |
| 6 |
22-8144301 |
FITTING, (.500-14) |
| 7 |
22-920071 |
FITTING, (.250-18) (90 DEGREES) |
| 8 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk), Cut to 23-1/2 Inches |
| 9 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 10 |
8M0039767 |
COVER |
| 11 |
10-74824 |
SCREW, (.312-18 x 1.250) |
| 12 |
27-78690002 |
GASKET |
| 13 |
10-69570 |
SCREW, (#10-16 x .750) |
| 14 |
12-76451 |
WASHER |
| 15 |
144791 |
DIAPHRAGM |
| 16 |
16496 |
DEFLECTOR, Water |
| 17 |
16497A1 |
PLATE |
| 18 |
24-64878 |
SPRING |
| 19 |
12-85303 |
WASHER |
| 20 |
14480 |
POPPET |
| 21 |
25-64872 |
GROMMET |
| 22 |
65848 |
CARRIER |
| 23 |
27-991764 |
GASKET |
| 24 |
18260T2 |
PLATE ASSEMBLY, Exhaust |
| 25 |
22-89772Q1 |
CONNECTOR, (.125-27) (STRAIGHT) |
| 26 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 27 |
8M0043164 |
SEAL |
| 28 |
680101 |
BRACKET |
| 29 |
10-878608 |
SCREW, (#10-16 x .500) |
| 30 |
12-20553 |
WASHER, (.406 x .734 x .063) |
| 31 |
11-69254 |
NUT |
| 32 |
23-27132 |
BUSHING |
| 33 |
25-8M0179867 |
GROMMET |
| 34 |
25-19565002 |
GROMMET |
| 35 |
10-66727 |
SCREW, (.312-18 x 1.250) |
| 36 |
10-68783 |
SCREW, (.312-18 x 2.50) |
| 37 |
10-898833 |
SCREW, (.375-16 x 3.50) |
| 38 |
812905T |
BRACKET ASSEMBLY, Front |
| 39 |
10-8055571 |
SCREW, (.3125-18 x .50) |
| 40 |
12-187031 |
WASHER |
| 41 |
25-18778001 |
GROMMET |
| 42 |
18578T09 |
BRACKET ASSEMBLY, Rear |
▶Electrical Components (55 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
850675 |
PLATE, Electrical Mounting |
| 2 |
339-856991A1 |
COIL KIT |
| 3 |
84-881908T |
CABLE ASSEMBLY, Hi Tension |
| 4 |
33-858409 |
SPARK PLUG Comment: (MED/LT DUTY-CH#RC12MC4) |
| 5 |
850676F1 |
SPACER |
| 6 |
10-850898 |
SCREW, (.250-20 x 3.250) |
| 7 |
825762 |
SENSOR, MAP |
| 8 |
10-82129114 |
SCREW, (M6 x 14) |
| 9 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (31 Inch) |
| 10 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 11 |
12-49436 |
WASHER |
| 12 |
25-833155 |
GROMMET |
| 13 |
23-8502341 |
BUSHING |
| 14 |
10-82129114 |
SCREW, (M6 x 14) |
| 15 |
12-35044 |
WASHER, (.281 x .625 x .065) Stainless Steel |
| 16 |
11-8267098 |
NUT, (.250-20) |
| 17 |
84-819514A14 |
HARNESS ASSEMBLY, Trim |
| 18 |
8M0207773 |
RELAY ASSEMBLY |
| 19 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Relay |
| 20 |
828102 |
BRACKET |
| 21 |
23-8M0214955 |
BUSHING |
| 22 |
25-818967 |
GROMMET |
| 23 |
10-82129135 |
SCREW, (M6 x 35) Comment: (M6 X 35) |
| 24 |
23-91912 |
BUSHING |
| 25 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 26 |
84-853330A2 |
HARNESS ASSEMBLY, Engine |
| 27 |
84-856624A2 |
HARNESS ASSEMBLY (ALTERNATOR) |
| 28 |
879346A49 |
HARNESS ASSEMBLY (DIRECT INJECTOR) |
| 29 |
879346A50 |
HARNESS ASSEMBLY (FUEL INJECTOR) |
| 30 |
88-812619 |
FUSE, Yellow - 20 Ampere |
| 31 |
NSS |
NOT SOLD SEPARATE, Bracket-Fuse Holder |
| 32 |
10-855634 |
SCREW (M4 X 8) |
| 33 |
858891A21 |
ECU, Engine Control Unit Comment: (150) |
| 34 |
830897 |
PAD |
| 35 |
10-82130025 |
SCREW, (M6 x 25) |
| 36 |
23-8318701 |
BUSHING |
| 37 |
25-8M0190980 |
GROMMET |
| 38 |
10-82129114 |
SCREW, (M6 x 14) |
| 39 |
54-853947 |
CLIP |
| 40 |
8266241 |
CLAMP |
| 41 |
10-878607 |
SCREW, (#10-16 x .380) |
| 42 |
8331371 |
PLATE, Solenoid Mounting |
| 43 |
10-82130012 |
SCREW, (M6 x 12) |
| 44 |
10-82129114 |
SCREW, (M6 x 14) |
| 45 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 46 |
25-822179 |
GROMMET |
| 47 |
10-82129125 |
SCREW, (M6 x 25) |
| 48 |
84-93388A14 |
CABLE ASSEMBLY, Yellow/Black |
| 49 |
23-8M0214955 |
BUSHING |
| 50 |
84-88439A25 |
CABLE ASSEMBLY, Battery - Positive |
| 51 |
13-53166 |
LOCKWASHER, (.312) |
| 52 |
11-8M0204668 |
NUT, (.312-18) |
| 53 |
10-32,11-45076 |
NUT, Brass |
| 54 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
| 55 |
10-32,11-813938 |
CAP NUT, |
▶Exhaust Manifold and Exhaust Plate (48 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
27-190503 |
GASKET |
| 2 |
828343T3 |
PLATE, Exhaust Divider |
| 3 |
26-814754 |
SEAL, (12.50 Inches) |
| 4 |
10-8263561 |
SCREW AND WASHER, (.312-18 x 1.500) |
| 5 |
10-881190 |
SCREW, (.312-18 x 1.00) |
| 6 |
35-8348082 |
STRAINER |
| 7 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 4-1/2 Inches) |
| 8 |
22-687271 |
FITTING, (.250-18) 90 Degree - Brass |
| 9 |
32-77653101 |
HOSE, (48.00 Inches Bulk) (Cut to 21-1/2 Inches) |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
8M0039767 |
COVER |
| 12 |
10-74824 |
SCREW, (.312-18 x 1.250) |
| 13 |
10-69570 |
SCREW, (#10-16 x .750) |
| 14 |
12-76451 |
WASHER |
| 15 |
144791 |
DIAPHRAGM |
| 16 |
16496 |
DEFLECTOR, Water |
| 17 |
16497A1 |
PLATE |
| 18 |
27-78690002 |
GASKET |
| 19 |
24-64878 |
SPRING |
| 20 |
12-85303 |
WASHER |
| 21 |
14480 |
POPPET |
| 22 |
25-64872 |
GROMMET |
| 23 |
65848 |
CARRIER |
| 24 |
27-991764 |
GASKET |
| 25 |
850814T1 |
PLATE ASSEMBLY, Exhaust |
| 26 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 27 |
8M0043164 |
SEAL |
| 28 |
680101 |
BRACKET |
| 29 |
10-878608 |
SCREW, (#10-16 x .500) |
| 30 |
22-89772 |
CONNECTOR, (.125-27) (Straight)(Back) |
| 31 |
22-629101 |
FITTING, Elbow - 90 Degree (.125-27) (Starboard-Top Hole) |
| 32 |
22-89772 |
CONNECTOR, (.125-27) (Straight)(Starboard-Bottom Hole) |
| 33 |
25-8M0179867 |
GROMMET |
| 34 |
25-19565002 |
GROMMET |
| 35 |
32-77653101 |
HOSE, (48.00 Inches Bulk) (Cut to 25 Inches) |
| 36 |
32-852759 |
HOSE |
| 37 |
12-20553 |
WASHER, (.406 x .734 x .063) |
| 38 |
11-69254 |
NUT |
| 39 |
23-27132 |
BUSHING |
| 40 |
10-66727 |
SCREW, (.312-18 x 1.250) |
| 41 |
10-68783 |
SCREW, (.312-18 x 2.50) |
| 42 |
10-898833 |
SCREW, (.375-16 x 3.50) |
| 43 |
812905T |
BRACKET ASSEMBLY, Front |
| 44 |
10-8055571 |
SCREW, (.3125-18 x .50) |
| 45 |
12-187031 |
WASHER |
| 46 |
25-18778001 |
GROMMET |
| 47 |
18578T09 |
BRACKET ASSEMBLY, Rear |
▶FLYWHEEL/STARTER MOTOR (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
18896A1 |
COVER KIT |
| 2 |
79022 |
MARKER |
| 3 |
10-37572 |
SCREW, (.190-32 x .380) |
| 4 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 5 |
19-45907 |
PLUG, Yellow |
| 6 |
11-52901 |
NUT, (.625-18) |
| 7 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 8 |
271-859238T16 |
FLYWHEEL |
| 9 |
398-9610A19 |
STATOR |
| 10 |
10-90045 |
SCREW, (#10-32 x 1.375) |
| 11 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 12 |
96455A9 |
PLATE ASSEMBLY, Trigger |
| 13 |
50-893893 |
STARTER MOTOR ASSEMBLY |
| 14 |
23-8M0034918 |
COLLAR |
| 15 |
8M0043376 |
STOP, Rubber |
| 16 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 17 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 18 |
84-93388A14 |
CABLE ASSEMBLY (BLACK) |
| 19 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 20 |
11-94330 |
NUT, (.250-20) Brass |
| 21 |
NSS |
NOT SOLD SEPARATE, Decal-Timing |
| 22 |
NSS |
NOT SOLD SEPARATE, Decal-In Gear Idle |
| 23 |
37-8272822 |
DECAL, Warning, High Voltage |
| 24 |
37-881865 |
DECAL, Caution, Start In Gear |
▶FUEL LINES (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-815791A92 |
GASKET SET, Engine |
| 1 |
32-82381335 |
TUBING, (15.00 Inches Bulk) (4-1/2 IN.) |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
22-818993 |
CONNECTOR, Tee |
| 4 |
32-830760 |
HOSE |
| 5 |
22-8189941 |
CHECK VALVE |
| 6 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (2 IN.) |
| 7 |
32-830762 |
HOSE |
| 8 |
35-816296Q2 |
FILTER, Fuel |
| 9 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (11 IN.) |
| 10 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (4-1/2 IN.) |
| 11 |
27-828292 |
GASKET |
| 12 |
16-270372 |
STUD, (.250-28 x 1.125) |
| 13 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 14 |
11-8267089 |
NUT, (.250-28) |
| 15 |
10-55715 |
SCREW, (.250-20 x .880) |
| 16 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 17 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.) |
| 18 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (26 IN.) |
| 19 |
42859A2 |
VALVE ASSEMBLY, Enrichner |
| 20 |
54-633003 |
CLAMP |
| 21 |
10-73286 |
SCREW, (.250-20 x .500) Stainless Steel |
| 22 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (4-1/2 IN.) |
| 23 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (3-3/4 IN.) |
| 24 |
86-45915 |
TERMINAL BLOCK |
| 25 |
10-878607 |
SCREW, (#10-16 x .380) |
▶FUEL MANAGEMENT SYSTEM (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
14817A31 |
MANAGEMENT ASSEMBLY, Fuel |
| 1 |
8140111 |
BODY KIT |
| 2 |
809086 |
O-RING |
| 3 |
809092A1 |
SCREW KIT, Mounting |
| 4 |
23-809078 |
COLLAR |
| 5 |
25-88033 |
GROMMET |
| 6 |
12-8090622 |
WASHER |
| 7 |
12-8090621 |
WASHER |
| 8 |
13-400256 |
LOCKWASHER |
| 9 |
10-8090611 |
SCREW |
| 10 |
10-809091 |
SCREW KIT |
| 11 |
21-424811 |
VALVE |
| 12 |
15445 |
FLOAT KIT |
| 13 |
15446 |
VALVE KIT, Float |
| 14 |
10-8140762 |
SCREW KIT |
| 15 |
8140102 |
COVER KIT |
| 16 |
22-8090851 |
ELBOW KIT |
| 17 |
809087 |
ATTACHING KIT |
| 18 |
8140122 |
REGULATOR KIT, Fuel Pressure |
| 19 |
814233A02 |
SCHRADER VALVE KIT |
| 20 |
32-8276943 |
TUBING KIT |
| 21 |
809089 |
FITTING KIT, Fuel Pump |
| 22 |
15029 |
O-RING AND SEAL KIT |
| 23 |
809088T1 |
PUMP KIT, Fuel |
| 24 |
808504T1 |
STRAINER KIT, Fuel |
| 25 |
8090901 |
CONNECTION KIT |
| 26 |
11-8237515 |
NUT, (M4) |
| 27 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 28 |
11-400211 |
NUT, (M5) Stainless Steel |
| 29 |
37-856985A11 |
DECAL, EPA Label Information Comment: (1999) |
▶FUEL PUMP (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump Assembly |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Check Valve-Rubber |
| 5 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring |
| 9 |
NSS |
NOT SOLD SEPARATE, Cap |
| 10 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 11 |
27-8M0204705 |
GASKET, Base |
| 12 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 14 |
987752 |
PLATE |
| 15 |
22-996642 |
ELBOW |
| 16 |
10-82130050 |
SCREW, (M6 x 50), Pump to Crankcase |
| 17 |
10-82104540 |
SCREW, (M5 x 40), Fuel Pump |
| 18 |
144303 |
BASE |
| 19 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk), Cut to 6 Inches |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 21 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk), Cut to 10-1/2 Inches |
| 22 |
22-822769 |
CONNECTOR |
| 23 |
32-1350385 |
TUBING, (33.00 Inches Bulk), Cut to 15-1/2 Inches |
| 24 |
32-1350385 |
TUBING, (33.00 Inches Bulk), Cut to 19 Inches |
| 25 |
35-18458Q4 |
FILTER KIT |
| 26 |
8M0204710 |
PROBE |
| 27 |
13170A3 |
BASE |
| 28 |
22-89771Q2 |
CONNECTOR, (.250-18) (STRAIGHT) |
| 29 |
22-136071 |
ELBOW |
| 30 |
10-455611 |
SCREW, (.250-20 x 1.120) |
▶Flywheel/Alternator (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
857006T |
ALTERNATOR |
| 2 |
10-8M0012503 |
SCREW, (M10 x 100) Hex Flange - Stainless Steel |
| 3 |
10-40108120 |
SCREW, (M10 x 120) Hex Flange - Stainless Steel |
| 4 |
12-8M0042641 |
WASHER, (.390 x 1.00 x .06) |
| 5 |
23-856975 |
MOUNT |
| 6 |
858391T01 |
BRACKET |
| 7 |
12-845998 |
WASHER, (.406 x 1.250 x .089) |
| 8 |
858393T01 |
BRACKET |
| 9 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 10 |
10-82446155 |
SCREW, (M10 x 55) |
| 11 |
84-856583T2 |
CABLE ASSEMBLY |
| 12 |
8215832 |
PIN |
| 13 |
857142T |
BRACKET |
| 14 |
10-812618 |
SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch |
| 15 |
24-855798001 |
SPRING |
| 16 |
856815T2 |
ARM TENSIONER ASSEMBLY |
| 17 |
16-8M0034457 |
STUD, (M10 x 85) |
| 18 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 19 |
23-8568941 |
BUSHING |
| 20 |
12-4002320 |
WASHER |
| 21 |
8M6005030 |
PULLEY |
| 22 |
10-4010835 |
SCREW, (M10 x 35) Hex Flange - Stainless Steel |
| 23 |
57-828507Q4 |
BELT |
| 24 |
281-834936T6 |
FLYWHEEL |
| 25 |
11-52901 |
NUT, (.625-18) |
| 26 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 27 |
19-45907 |
PLUG, Yellow |
▶Fuel Management System (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
14817A31 |
MANAGEMENT ASSEMBLY, Fuel |
| 1 |
8276922 |
COVER |
| 2 |
84-15443 |
HARNESS KIT |
| 3 |
26-18792 |
SEAL |
| 4 |
15029 |
O-RING AND SEAL KIT |
| 5 |
827699T2 |
FUEL RAIL |
| 6 |
18715T |
INJECTOR, Fuel |
| 7 |
35-17422 |
FILTER |
| 8 |
827696 |
RETAINER KIT |
| 9 |
8276933 |
THROTTLE BODY |
| 10 |
8090572 |
JOINT KIT |
| 11 |
8276891 |
LINK KIT |
| 12 |
827697 |
LEVER KIT, Link |
| 13 |
10-827698 |
SCREW KIT |
| 14 |
10-8276981 |
SCREW KIT |
| 15 |
22-8090851 |
ELBOW KIT |
| 16 |
814233A02 |
SCHRADER VALVE KIT |
| 17 |
8142332 |
FMA JOINT KIT |
| 18 |
32-827694A01 |
HOSE KIT |
| 19 |
67748 |
ROLLER |
| 20 |
10-845674 |
SCREW, (.250-20 x 4) |
| 21 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
▶Fuel Pump (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
14360T75 |
PUMP ASSEMBLY, Fuel |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Check Valve-Rubber |
| 5 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring |
| 9 |
NSS |
NOT SOLD SEPARATE, Cap |
| 10 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 14 |
987752 |
PLATE |
| 15 |
22-996642 |
ELBOW |
| 16 |
10-82130050 |
SCREW, (M6 x 50), Pump to Crankcase |
| 17 |
144303 |
BASE |
| 18 |
22-782792 |
ELBOW (45 DEGREES) |
| 19 |
22-291112 |
FITTING |
| 20 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches) |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
32-8M0064784 |
TUBING (W/INSULATING SLEEVE) (7 IN.) |
| 23 |
32-8M0043979 |
HOSE AND SLEEVE ASSEMBLY, (18.00 Inches) (W/INSULATING SLEEVE) (18 IN.) |
| 24 |
22-822769 |
CONNECTOR |
| 25 |
54-8M0214964 |
CLAMP, Hose (15.3) |
▶Fuel Rail Components (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
852379T6 |
FUEL RAIL, Without Injectors (Starboard) |
| 2 |
852378T6 |
FUEL RAIL, Without Injectors (Port) |
| 3 |
804521 |
SCHRADER VALVE KIT (AIR AND FUEL) |
| 4 |
804516 |
FITTING (AIR INLET) |
| 5 |
804515 |
FITTING (FUEL INLET) |
| 6 |
804524 |
CLAMP (FITTING RETAINER) |
| 7 |
10-804525001 |
SCREW PACKAGE, (M5 x 8) (2 Per) |
| 8 |
804526 |
SCREW PACKAGE, (M5 x 16) (2 Per) |
| 9 |
804535001 |
COVER (TRACKER VALVE) |
| 10 |
24-804534 |
SPRING (TRACKER VALVE) |
| 11 |
804533 |
DIAPHRAGM ASSEMBLY (TRACKER VALVE) |
| 12 |
25-804536 |
O-RING (TRACKER COVER) |
| 13 |
804520 |
FITTING (AIR/FUEL) STARBOARD |
| 14 |
804519 |
FITTING (AIR/FUEL) PORT |
| 15 |
804522 |
CLAMP (INJECTOR) DESIGN II |
| 16 |
804523 |
RETAINER (INJECTOR) DESIGN I |
| 17 |
804527 |
INJECTOR (FUEL) |
| 18 |
25-804530 |
O-RING KIT (LARGE) 6 PER KIT |
| 19 |
25-804529 |
O-RING KIT (SMALL) 6 PER KIT |
| 20 |
804517 |
FITTING |
| 21 |
25-804531 |
O-RING (2 PER KIT) |
| 22 |
804532 |
O-RING KIT (16 PER KIT) |
▶Fuel Rails (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804545T99 |
POWERHEAD ASSEMBLY Comment: SN# 0G886266 & Below |
| 1 |
8M0060053 |
COMPRESSOR ASSEMBLY, Air |
| 2 |
10-85593912 |
SCREW, (M6 x 12) |
| 3 |
8M0175171 |
PULLEY |
| 4 |
10-4010825 |
SCREW, (M10 x 25) Hex Flange - Stainless Steel |
| 5 |
32-8502512 |
HOSE |
| 6 |
23-85687631 |
SLEEVE, (16.00 Inches) |
| 7 |
852379T6 |
FUEL RAIL (Starboard) |
| 8 |
8M6001743 |
INJECTOR |
| 9 |
54-8M0204696 |
CLAMP |
| 10 |
32-85564361 |
HOSE (16 IN.) |
| 11 |
16-858762001 |
STUD, (.312-18/.312-24 x 4.190) |
| 12 |
12-854640 |
WASHER, Special |
| 13 |
11-82670911 |
NUT, (.312-24) Stainless Steel |
| 14 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 15 |
852378T6 |
FUEL RAIL (Port) |
| 16 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 22-1/2 Inches) |
| 17 |
21-826810 |
CHECK VALVE |
| 18 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 2-1/2 Inches) |
| 19 |
32-83476463 |
TUBING, (32.00 Inches Bulk) (Cut to 28-1/2 Inches) |
| 20 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 21 |
32-8M0054152 |
TUBING, (36.00 Inches Bulk) (Cut to 28-1/2 Inches) |
| 22 |
10-82104510 |
SCREW, (M5 x 10) |
| 23 |
54-46997 |
CLAMP |
| 24 |
16-8M0063255 |
STUD, (M10 x 91) |
| 25 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 26 |
32-856822A3 |
HOSE (30 IN.) (W/INSULATING SLEEVE) |
| 27 |
32-855848A1 |
HOSE (W/INSULATING SLEEVE) |
| 28 |
12-828694A1 |
WASHER ASSEMBLY, Cupped |
| 29 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 30 |
23-85686953 |
SLEEVE, (27.00 Inches Bulk) (Cut to 18 Inches) |
▶GEAR HOUSING CHART (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1647-9148T86 |
GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG)(BLACK) COUNTER ROTATION |
▶GEAR HOUSING(DRIVESHAFT)(STANDARD/COUNTER ROTATION) (49 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-89238A2 |
SEAL KIT |
| 1 |
1647-9148T93 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
22-85822A10 |
CONNECTOR ASSEMBLY |
| 3 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 4 |
16-8M0034464 |
STUD, (.438 x 3.82 Inches) |
| 5 |
16-8M0133358 |
STUD, (.437-14/.437-20 x 2.060) |
| 6 |
16-8M0034463 |
STUD, (.312-18/.324-24 x 3.380) |
| 7 |
16-306671 |
STUD, (.250-20/.250-28 x 3.125) |
| 8 |
8M0039169 |
FILLER BLOCK |
| 9 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 10 |
97-826134Q |
ANODE |
| 11 |
10-4000333 |
SCREW, (M6 x 40) |
| 12 |
11-401386 |
NUT, (M6) |
| 13 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (Part of 43-828174A2 or 43-828701A1) Comment: (1.87:1 GEAR RATIO-15TEETH) |
| 14 |
12-92721 |
WASHER Comment: (Included With Forward Gear Set) |
| 15 |
11-35921 |
NUT, (.625-18) Comment: (Included With Forward Gear Set) |
| 16 |
15-42637A1 |
SHIM SET Comment: (Included With Forward Gear Set) |
| 17 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 18 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 19 |
12-191833 |
WASHER, Fiber |
| 20 |
56762 |
TIE STRAP, (4.00 Inches) |
| 21 |
789022 |
SHIFT SHAFT |
| 22 |
25-25439 |
O-RING, (.862 x .103) |
| 23 |
23-77631A2 |
BUSHING ASSEMBLY |
| 24 |
26-8M0204708 |
SEAL, Oil |
| 25 |
12-77674 |
WASHER |
| 26 |
45-897625T |
DRIVESHAFT Comment: (X-LONG) |
| 27 |
31-8M0146566 |
BEARING, Roller |
| 28 |
NSS |
NOT SOLD SEPARATE, Cup |
| 29 |
8245191 |
RETAINER |
| 30 |
46-8M0077147 |
BASE ASSEMBLY, Water Pump |
| 31 |
27-8M0204678 |
GASKET |
| 32 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 33 |
26-89238 |
SEAL, Oil |
| 34 |
26-16977 |
SEAL, Oil |
| 35 |
27-8M0090319 |
GASKET |
| 36 |
27-858524 |
GASKET |
| 37 |
8M0204677 |
FACE PLATE |
| 38 |
46-96148T1 |
BODY ASSEMBLY, Water Pump |
| 39 |
48752T |
INSERT |
| 40 |
26-38970 |
SEAL |
| 41 |
47-89984T3 |
IMPELLER |
| 42 |
28-8M0214992 |
KEY |
| 43 |
10-8M0215009 |
SCREW, (#14-8 x 2.25) |
| 44 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 45 |
11-8267119 |
NUT, (.250-28) |
| 46 |
12-36001 |
WASHER |
| 47 |
11-13436 |
NUT |
| 48 |
23-29804T |
SLEEVE |
▶GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION) (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-89238A2 |
SEAL KIT |
| 1 |
1647-9148T93 |
GEAR HOUSING ASSEMBLY, Basic |
| 49 |
89594A1 |
FOLLOWER ASSEMBLY |
| 50 |
789562 |
SHIFT CAM |
| 51 |
828287 |
ROD |
| 52 |
15-44491A1 |
SHIM SET |
| 53 |
828830A2 |
ADAPTOR ASSEMBLY, Bearing |
| 54 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 55 |
12-815481 |
THRUST WASHER |
| 56 |
31-815480 |
BEARING, Thrust |
| 57 |
43-828702A2 |
GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1) |
| 58 |
31-15844 |
BEARING ASSEMBLY, Roller |
| 59 |
24-30893 |
SPRING |
| 60 |
52-859340T |
CLUTCH, Sliding |
| 61 |
17-8M0100263 |
PIN, Cross |
| 62 |
17-828356 |
PIN, Detent |
| 63 |
44-828951 |
PROPELLER SHAFT |
| 64 |
43-828701A1 |
GEAR ASSEMBLY, Forward - 15/28 Comment: (1.87:1) |
| 65 |
23-1761526 |
SPACER SHIM, (.230) |
| 66 |
31-815480 |
BEARING, Thrust |
| 67 |
12-815481 |
THRUST WASHER |
| 68 |
828831A3 |
ADAPTOR ASSEMBLY, Bearing |
| 69 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 70 |
12-18448 |
THRUST WASHER |
| 71 |
31-15842 |
BEARING, Thrust |
| 72 |
8182911 |
RACE, Thrust |
| 73 |
814605 |
KEEPER |
| 74 |
25-8M0214920 |
O-RING |
| 75 |
818290A4 |
CARRIER ASSEMBLY, Bearing |
| 76 |
31-30956T |
BEARING, Needle |
| 77 |
26-14077 |
SEAL, Oil (INSIDE) |
| 78 |
26-8M0204670 |
SEAL (OUTSIDE) |
| 79 |
14-183231 |
TAB WASHER |
| 80 |
28-30281 |
KEY |
| 81 |
8M2011027 |
RETAINER |
| 82 |
97-76214Q5 |
ANODE KIT Comment: (TRACKER/XR6/MAG III/175 /200 LONG) |
| 83 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 84 |
10-65210 |
SCREW, (.375-16 x 1.00) |
| 85 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 86 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
▶GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION) (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-89238A2 |
SEAL KIT |
| 1 |
1647-9148T93 |
GEAR HOUSING ASSEMBLY, Basic |
| 49 |
89594A1 |
FOLLOWER ASSEMBLY |
| 50 |
789562 |
SHIFT CAM |
| 51 |
828287 |
ROD |
| 52 |
43-878613A2 |
GEAR SET Comment: (1.87:1 - 15/28) |
| 53 |
15-44491A1 |
SHIM SET (.006-7-9-10-20) |
| 54 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 55 |
31-30895T |
BEARING, Needle |
| 56 |
52-859340T |
CLUTCH, Sliding |
| 57 |
17-8M0100263 |
PIN, Cross |
| 58 |
17-828356 |
PIN, Detent |
| 59 |
24-30893 |
SPRING |
| 60 |
44-94148 |
PROPELLER SHAFT |
| 61 |
43-828175A1 |
GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1) |
| 62 |
23-824108 |
SPACER |
| 63 |
681001 |
RING, Thrust |
| 64 |
30-88957T |
BEARING ASSEMBLY, Ball |
| 65 |
25-8M0214920 |
O-RING |
| 66 |
43567T1 |
CARRIER ASSEMBLY, Bearing |
| 67 |
31-30956T |
BEARING, Needle |
| 68 |
26-14077 |
SEAL, Oil (INSIDE) |
| 69 |
26-8M0204670 |
SEAL (OUTSIDE) |
| 70 |
28-30281 |
KEY |
| 71 |
14-79447 |
TAB WASHER |
| 72 |
8M2011027 |
RETAINER |
| 73 |
97-76214Q5 |
ANODE KIT |
| 74 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 75 |
10-65210 |
SCREW, (.375-16 x 1.00) |
| 76 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 77 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
▶Gear Housing(Driveshaft)(Standard/Counter Rotation) (49 parts)
| Ref |
OEM Part # |
Part Name |
| - |
46-96148A8 |
REPAIR KIT, Water Pump |
| 1 |
1647-9148T93 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 3 |
16-8M0034464 |
STUD, (.438 x 3.82 Inches) Comment: (X-LONG) |
| 4 |
16-8M0133358 |
STUD, (.437-14/.437-20 x 2.060) |
| 5 |
16-8M0034463 |
STUD, (.312-18/.324-24 x 3.380) |
| 6 |
16-306671 |
STUD, (.250-20/.250-28 x 3.125) |
| 7 |
8M0039169 |
FILLER BLOCK |
| 8 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 9 |
97-826134Q |
ANODE |
| 10 |
10-4000333 |
SCREW, (M6 x 40) |
| 11 |
11-401386 |
NUT, (M6) |
| 12 |
22-85822A10 |
CONNECTOR ASSEMBLY |
| 13 |
43-44101T3 |
GEAR, Pinion 2:1 - 14 Teeth Comment: (2:1 - 14 Teeth)(135)(Also part of 43-828176A2 or 43-828703A1) |
| 14 |
12-92721 |
WASHER |
| 15 |
11-35921 |
NUT, (.625-18) |
| 16 |
15-42637A1 |
SHIM SET |
| 17 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 18 |
12-191833 |
WASHER, Fiber |
| 19 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 20 |
789022 |
SHIFT SHAFT |
| 21 |
23-77631A2 |
BUSHING ASSEMBLY |
| 22 |
25-25439 |
O-RING, (.862 x .103) |
| 23 |
26-8M0204708 |
SEAL, Oil |
| 24 |
12-77674 |
WASHER |
| 25 |
45-897625T |
DRIVESHAFT Comment: (X-LONG) |
| 26 |
31-8M0146566 |
BEARING, Roller |
| 27 |
NSS |
NOT SOLD SEPARATE, Cup |
| 28 |
8245191 |
RETAINER |
| 29 |
46-8M0077147 |
BASE ASSEMBLY, Water Pump |
| 30 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 31 |
27-8M0204678 |
GASKET |
| 32 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 33 |
26-89238 |
SEAL, Oil |
| 34 |
26-16977 |
SEAL, Oil |
| 35 |
27-8M0090319 |
GASKET |
| 36 |
27-858524 |
GASKET |
| 37 |
8M0204677 |
FACE PLATE |
| 38 |
46-96148T1 |
BODY ASSEMBLY, Water Pump |
| 39 |
48752T |
INSERT |
| 40 |
26-38970 |
SEAL |
| 41 |
47-89984T3 |
IMPELLER |
| 42 |
28-8M0214992 |
KEY |
| 43 |
10-8M0215009 |
SCREW, (#14-8 x 2.25) |
| 44 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 45 |
11-8267119 |
NUT, (.250-28) |
| 46 |
12-36001 |
WASHER |
| 47 |
11-13436 |
NUT |
| 48 |
23-29804T |
SLEEVE |
▶Gear Housing, Propeller Shaft - Counter Rotation (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0046714 |
GASKET SET |
| 1 |
1647-9148T93 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
89594A1 |
FOLLOWER ASSEMBLY |
| 3 |
789562 |
SHIFT CAM |
| 4 |
828287 |
ROD |
| 5 |
15-44491A1 |
SHIM SET |
| 6 |
828830A2 |
ADAPTOR ASSEMBLY, Bearing |
| 7 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 8 |
12-815481 |
THRUST WASHER |
| 9 |
31-815480 |
BEARING, Thrust |
| 10 |
43-828704A2 |
GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio-135) |
| 11 |
31-15844 |
BEARING ASSEMBLY, Roller |
| 12 |
24-30893 |
SPRING |
| 13 |
52-859340T |
CLUTCH, Sliding |
| 14 |
17-8M0100263 |
PIN, Cross |
| 15 |
17-828356 |
PIN, Detent |
| 16 |
44-828951 |
PROPELLER SHAFT |
| 17 |
43-828703A1 |
GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio-135) |
| 18 |
23-1761526 |
SPACER SHIM, (.230) |
| 19 |
31-815480 |
BEARING, Thrust |
| 20 |
12-815481 |
THRUST WASHER |
| 21 |
828831A3 |
ADAPTOR ASSEMBLY, Bearing |
| 22 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 23 |
12-18448 |
THRUST WASHER |
| 24 |
31-15842 |
BEARING, Thrust |
| 25 |
8182911 |
RACE, Thrust |
| 26 |
814605 |
KEEPER |
| 27 |
25-8M0214920 |
O-RING |
| 28 |
818290A4 |
CARRIER ASSEMBLY, Bearing |
| 29 |
31-30956T |
BEARING, Needle |
| 30 |
26-14077 |
SEAL, Oil Comment: (INSIDE) |
| 31 |
26-8M0204670 |
SEAL Comment: (OUTSIDE) |
| 32 |
14-183231 |
TAB WASHER |
| 33 |
28-30281 |
KEY |
| 34 |
8M2011027 |
RETAINER |
| 35 |
31640T07 |
TRIM TAB |
| 36 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 37 |
10-65210 |
SCREW, (.375-16 x 1.00) |
| 38 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 39 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 40 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
▶Gear Housing, Propeller Shaft - Standard Rotation (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-8M0046714 |
GASKET SET |
| 1 |
1647-9148T93 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
89594A1 |
FOLLOWER ASSEMBLY |
| 3 |
789562 |
SHIFT CAM |
| 4 |
828287 |
ROD |
| 5 |
43-878615A2 |
GEAR ASSEMBLY, Forward Comment: (2:1 - 14/28)(135) |
| 6 |
15-44491A1 |
SHIM SET |
| 7 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 8 |
NSS |
NOT SOLD SEPARATE, Cup |
| 9 |
31-30895T |
BEARING, Needle |
| 10 |
53-856823 |
RING, Retaining |
| 11 |
52-859340T |
CLUTCH, Sliding |
| 12 |
17-8M0100263 |
PIN, Cross |
| 13 |
17-828356 |
PIN, Detent |
| 14 |
24-30893 |
SPRING |
| 15 |
44-94148 |
PROPELLER SHAFT |
| 16 |
43-828177A1 |
GEAR ASSEMBLY, Reverse - 14/28 Comment: (135) |
| 17 |
23-824108 |
SPACER |
| 18 |
681001 |
RING, Thrust |
| 19 |
30-88957T |
BEARING ASSEMBLY, Ball |
| 20 |
25-8M0214920 |
O-RING |
| 21 |
43567T1 |
CARRIER ASSEMBLY, Bearing |
| 22 |
31-30956T |
BEARING, Needle |
| 23 |
26-14077 |
SEAL, Oil (INSIDE) |
| 24 |
26-8M0204670 |
SEAL (OUTSIDE) |
| 25 |
28-30281 |
KEY |
| 26 |
14-79447 |
TAB WASHER |
| 27 |
8M2011027 |
RETAINER |
| 28 |
31640T07 |
TRIM TAB |
| 29 |
97-76214Q5 |
ANODE KIT |
| 30 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 31 |
10-65210 |
SCREW, (.375-16 x 1.00) |
| 32 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 33 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
▶IGNITION COIL/VOLTAGE REGULATOR (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
195872 |
MOUNTING PLATE |
| 2 |
16-33778 |
STUD |
| 3 |
23-19661 |
BUSHING |
| 4 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 5 |
11-8267119 |
NUT, (.250-28) |
| 6 |
84-88807A35 |
CABLE ASSEMBLY |
| 7 |
8M0084173 |
REGULATOR, Voltage |
| 8 |
13541 |
PLUG, Male |
| 9 |
84-69739A7 |
HARNESS ASSEMBLY (#2,4 & 6) |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
43542 |
COVER |
| 12 |
10-90048 |
SCREW, (#10-32 x 2.125) |
| 13 |
10-32,11-90078 |
NUT, |
| 14 |
84-88807A13 |
CABLE ASSEMBLY |
| 15 |
10-69022 |
SCREW, (#10-32 x .500) Stainless Steel |
| 16 |
339-832757A4 |
COIL KIT |
| 17 |
10-32,11-45076 |
NUT, Brass |
| 18 |
84-813715A9 |
CABLE ASSEMBLY, High Tension |
| 19 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 20 |
33-896329885 |
SPARK PLUG (NGK #BUZ8H -CANADA/BELGIUM) |
| 21 |
84-824912A8 |
CABLE ASSEMBLY (BLACK- 6-1/2 IN.) |
| 22 |
84-826802A4 |
HARNESS ASSEMBLY |
| 23 |
8M0207773 |
RELAY ASSEMBLY |
| 24 |
828102 |
BRACKET |
| 25 |
23-8M0214955 |
BUSHING |
| 26 |
25-818967 |
GROMMET |
| 27 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Relay |
| 28 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 29 |
11-13855A1 |
NUT/SCREW KIT |
| 30 |
10-F2030 |
SCREW, (.250-20 x 1.250) Stainless Steel |
| 31 |
NSS |
NOT SOLD SEPARATE, Decal-Assembled in Mexico |
▶INSTRUMENTATION (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
87-19674A1 |
SWITCH ASSEMBLY, Lanyard |
| 2 |
10-18303 |
SCREW, (.190-16 x 1.750) Stainless Steel |
| 3 |
813679 |
ADAPTER |
| 4 |
15920Q54 |
LANYARD ASSEMBLY |
| 5 |
10-32866 |
SCREW, (#10-32 x 2.00) Stainless Steel |
| 6 |
18321 |
CLAMP, Mounting |
| 7 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 8 |
10-32,11-68219 |
NUT, Stainless Steel |
| 9 |
79146 |
RETAINER |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
812497A2 |
DIODE ASSEMBLY |
| 12 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
▶Instrumentation (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
87-19674A1 |
SWITCH ASSEMBLY, Lanyard |
| 2 |
10-18303 |
SCREW, (.190-16 x 1.750) Stainless Steel |
| 3 |
813679 |
ADAPTER |
| 4 |
15920Q54 |
LANYARD ASSEMBLY |
| 5 |
10-32866 |
SCREW, (#10-32 x 2.00) Stainless Steel |
| 6 |
18321 |
CLAMP, Mounting |
| 7 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 8 |
10-32,11-68219 |
NUT, Stainless Steel |
| 9 |
79146 |
RETAINER |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
812497A2 |
DIODE ASSEMBLY |
| 12 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
| 13 |
79-859699A1 |
WARNING GAUGE KIT |
| 14 |
850020 |
CLAMP |
| 15 |
8,13-825361 |
LOCKWASHER, Star |
| 16 |
8-32,11-26419 |
NUT, Brass |
| 17 |
88-15163 |
LAMP |
| 18 |
88-79888 |
SOCKET, Light Bulb |
| 19 |
84-835359A1 |
CABLE ASSEMBLY, (20.00 Feet) |
▶JET COMPONENTS (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-89238A2 |
SEAL KIT |
| 1 |
10-88447 |
SCREW, (.190-32 x 1.62) |
| 2 |
12-38833 |
WASHER |
| 3 |
23-94304 |
SPACER |
| 4 |
13381 |
PLATE |
| 5 |
821889A30 |
REV LIMITER |
| 6 |
84-823147A5 |
HARNESS ASSEMBLY, Adaptor - Rev Limiter |
| 7 |
46-8M0077147 |
BASE ASSEMBLY, Water Pump |
| 8 |
27-8M0204678 |
GASKET |
| 9 |
26-89238 |
SEAL, Oil |
| 10 |
26-16977 |
SEAL, Oil |
| 11 |
27-8M0090319 |
GASKET |
| 12 |
27-858524 |
GASKET |
| 13 |
8M0204677 |
FACE PLATE |
| 14 |
46-96148T1 |
BODY ASSEMBLY, Water Pump |
| 15 |
48752T |
INSERT |
| 16 |
26-38970 |
SEAL |
| 17 |
47-89984T3 |
IMPELLER |
| 18 |
28-8M0214992 |
KEY |
| 19 |
10-8M0215009 |
SCREW, (#14-8 x 2.25) |
| 20 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 21 |
11-8267119 |
NUT, (.250-28) |
| 22 |
10-19924275 |
SCREW, (.312-18 x 2.75) |
| 23 |
12-36001 |
WASHER |
| 24 |
23-29804T |
SLEEVE |
▶JET PUMP ASSEMBLY (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
856143A3 |
JET PUMP ASSEMBLY |
| 1 |
803145T |
HOUSING, Pump |
| 2 |
32-827490 |
HOSE, Lube |
| 3 |
10-848497 |
SCREW, (.312-18 x 1.00) |
| 4 |
16-855840 |
STUD, (.312-18 x 1.81) |
| 5 |
11-82670910 |
NUT, (.312-18) |
| 6 |
85576890 |
HOUSING, Intake |
| 7 |
855771 |
LINER |
| 8 |
45-8M0084524 |
SHAFT, Drive |
| 9 |
23-8271891 |
SLEEVE |
| 10 |
11-8271901 |
NUT |
| 11 |
47-803985T |
IMPELLER |
| 12 |
12-36001 |
WASHER |
| 13 |
28-801405875 |
KEY |
| 14 |
15-801404875 |
SHIM, Impeller |
| 15 |
14-801403875 |
TAB WASHER |
| 16 |
10-19923062 |
SCREW, (.250-20 x .625) |
| 17 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 18 |
801410 |
BRACKET, Cable Support |
| 19 |
11-82670910 |
NUT, (.312-18) |
| 20 |
17-801407 |
PIN, Dowel |
| 21 |
16-786382 |
STUD, (.437-14/.437-20 x 3.120) |
| 22 |
16-8M0133358 |
STUD, (.437-14/.437-20 x 2.060) |
| 23 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 24 |
12-48926 |
WASHER |
| 25 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 26 |
16-306671 |
STUD, (.250-20/.250-28 x 3.125) |
| 27 |
10-68299 |
SCREW, (.375-16 x 3.00) Stainless Steel |
| 28 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
▶MISCELLANEOUS INFORMATION (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
37-856985A11 |
DECAL, EPA Label Information Comment: (1999) |
▶OIL INJECTION COMPONENTS (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12430A4 |
SENSOR ASSEMBLY |
| 2 |
10-878609 |
SCREW, (#10-16 x .600) |
| 3 |
56762 |
TIE STRAP, (4.00 Inches) |
| 4 |
12335A1 |
BRACKET KIT |
| 5 |
12323A1 |
CORD/HOOK KIT |
| 6 |
1257-87421 |
TANK |
| 7 |
36-43298A2 |
CAP ASSEMBLY |
| 8 |
25-11332 |
O-RING, (2.225 x .210) |
| 9 |
816190A4 |
HOUSING ASSEMBLY, Adapter |
| 10 |
25-11332 |
O-RING, (2.225 x .210) |
| 11 |
32-99802 |
TUBE |
| 12 |
32-99439 |
HOSE, (114.00 Inches) |
| 13 |
815699T |
PUMP ASSEMBLY, Oil |
| 14 |
8141032 |
BUSHING, Worm |
| 15 |
25-11379 |
O-RING |
| 16 |
23-41429A2 |
BEARING ASSEMBLY |
| 17 |
43-14563 |
GEAR, Driven |
| 18 |
10-41507 |
SCREW, (#10-32 x 1.120) |
| 19 |
1938512 |
LINK ASSEMBLY |
| 20 |
32-82381335 |
TUBING, (15.00 Inches Bulk), Cut to 7 Inches |
| 21 |
22-8M0207780 |
FITTING |
| 22 |
NSS |
NOT SOLD SEPARATE, Plug |
| 23 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk), Cut to 6 Inches |
| 24 |
994436 |
RESERVOIR |
| 25 |
10-690201 |
SCREW, (#10-32 x .875) |
| 26 |
12-42118 |
WASHER |
| 27 |
25-42117 |
GROMMET |
| 28 |
23-42116 |
BUSHING |
| 29 |
32-82381455 |
TUBING, (25.00 Inches Bulk), Cut to 4-3/4 Inches |
| 30 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 31 |
36-43300A9 |
CAP ASSEMBLY |
| 32 |
8M0187298 |
FLOAT ASSEMBLY |
| 33 |
11-99265 |
PUSH NUT |
| 34 |
27-43307T |
GASKET |
| 35 |
NSS |
NOT SOLD SEPARATE, Decal-Reservoir Warning |
| 36 |
NSS |
NOT SOLD SEPARATE, Decal-reservoir Warning |
▶Oil Injection Components (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
12335A1 |
BRACKET KIT |
| 2 |
12323A1 |
CORD/HOOK KIT |
| 3 |
1257-87421 |
TANK |
| 4 |
36-43298A2 |
CAP ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Insert |
| 6 |
25-11332 |
O-RING, (2.225 x .210) |
| 7 |
816190A4 |
HOUSING ASSEMBLY, Adapter |
| 8 |
25-11332 |
O-RING, (2.225 x .210) |
| 9 |
32-99802 |
TUBE |
| 10 |
32-99439 |
HOSE, (114.00 Inches) |
| 11 |
1200-8M0062954 |
RESERVOIR ASSEMBLY, Oil |
| 12 |
NSS |
NOT SOLD SEPARATE, Decal-Reservoir |
| 13 |
25-855362001 |
GROMMET |
| 14 |
12-49436 |
WASHER |
| 15 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 16 |
23-855364 |
BUSHING |
| 17 |
10-69267 |
SCREW, (.312-18 x 1.750) |
| 18 |
25-833155 |
GROMMET |
| 19 |
23-8502341 |
BUSHING |
| 20 |
32-82381455 |
TUBING, (25.00 Inches Bulk) (Cut to 20 Inches) |
| 21 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 22 |
87-12886A8 |
SWITCH |
| 23 |
10-58376 |
SCREW, (.164-18 x .375) |
| 24 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 25 |
23-8260841 |
SPACER |
| 26 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 27 |
NSS |
NOT SOLD SEPARATE, Plug |
| 28 |
22-8M0207780 |
FITTING |
| 29 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 6 Inches) |
| 30 |
855785A1 |
COOLER ASSEMBLY, Fuel |
| 31 |
21-8557611 |
CHECK VALVE |
| 32 |
54-8M0214964 |
CLAMP, Hose (15.3) |
| 33 |
32-85682239 |
TUBING, (17.00 Inches Bulk) (Cut to 3 Inches) |
| 34 |
32-856822A3 |
HOSE (W/INSULATING SLEEVE) (30 IN.) |
▶POWER TRIM COMPONENTS (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
855998A11 |
POWER TRIM ASSEMBLY, Complete |
| 1 |
811604F |
MANIFOLD ASSEMBLY |
| 2 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 3 |
880952A03 |
CYLINDER ASSEMBLY |
| 4 |
823553T |
ROD KIT, Trim Piston |
| 5 |
878239A02 |
GUIDE KIT |
| 6 |
811607A1 |
REPAIR KIT |
| 7 |
811610A1 |
CHECK VALVE KIT |
| 8 |
1100-8M0021648 |
GUIDE ASSEMBLY |
| 9 |
878414T01 |
PISTON/ROD ASSEMBLY, Power Trim Comment: (STBD.) |
| 10 |
35-12184A1 |
TRIM FILTER ASSEMBLY |
| 11 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 12 |
53-815949001 |
E RING |
| 13 |
811612A3 |
O-RING KIT |
| 14 |
811617T1 |
PUMP |
| 15 |
19-811613 |
PLUG ASSEMBLY |
| 16 |
10-4000327 |
SCREW, (M6 x 14) |
| 17 |
12-4002315 |
WASHER |
| 18 |
811611 |
COVER |
| 19 |
828710 |
DRIVE JOINT |
| 20 |
878265A4 |
MOTOR ASSEMBLY Comment: (BREAKDOWN ON POWER TRIM MOTOR) |
| 21 |
10-811616 |
SCREW Comment: (SHORT) |
| 22 |
8M0142997 |
SHAFT ASSEMBLY |
| 23 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 24 |
17-878267 |
PIN, Groove |
| 25 |
17-821539 |
PIN, Trilobe |
| 26 |
99625002 |
SHAFT |
| 27 |
97-818298Q1 |
ANODE KIT |
| 28 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 29 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 30 |
10-4000377 |
SCREW, (M10 x 30) |
| 31 |
12-4002319 |
WASHER |
| 32 |
54-26550 |
CLAMP |
| 33 |
10-878609 |
SCREW, (#10-16 x .600) |
| 34 |
8M0084613 |
C WASHER |
| 35 |
8M0045383 |
STRIKER PLATE |
| 36 |
13-58643 |
LOCKWASHER, (.375) |
| 37 |
11-46335 |
NUT, (.375-24) |
| 38 |
NSS |
NOT SOLD SEPARATE, Decal-Power Trim |
| 39 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) |
| 40 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶POWER TRIM MOTOR (4 parts)
| Ref |
OEM Part # |
Part Name |
| - |
878265A4 |
MOTOR ASSEMBLY |
| 1 |
828714A1 |
BRUSH AND SEAL KIT |
| 2 |
828713T1 |
ARMATURE KIT |
| 3 |
828715A1 |
END FRAME (COMPLETE) |
▶Power Trim Components (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
855998A11 |
POWER TRIM ASSEMBLY, Complete |
| 1 |
811604F |
MANIFOLD ASSEMBLY |
| 2 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 3 |
880952A03 |
CYLINDER ASSEMBLY |
| 4 |
823553T |
ROD, Trim Piston |
| 5 |
878239A02 |
GUIDE KIT |
| 6 |
811607A1 |
REPAIR KIT |
| 7 |
811610A1 |
CHECK VALVE KIT |
| 8 |
1100-8M0021648 |
GUIDE ASSEMBLY |
| 9 |
878414T01 |
PISTON ASSEMBLY, Power Trim (Starboard) |
| 10 |
35-12184A1 |
TRIM FILTER ASSEMBLY |
| 11 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 12 |
53-815949001 |
E RING |
| 13 |
811612A3 |
O-RING KIT |
| 14 |
811617T1 |
PUMP |
| 15 |
19-811613 |
PLUG ASSEMBLY |
| 16 |
10-4000327 |
SCREW, (M6 x 14) |
| 17 |
12-4002315 |
WASHER |
| 18 |
811611 |
COVER |
| 19 |
828710 |
DRIVE JOINT |
| 20 |
878265A4 |
MOTOR ASSEMBLY |
| 21 |
10-811616 |
SCREW (SHORT) |
| 22 |
8M0142997 |
SHAFT ASSEMBLY |
| 23 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 24 |
17-878267 |
PIN, Groove |
| 25 |
17-821539 |
PIN, Trilobe |
| 26 |
99625002 |
SHAFT |
| 27 |
97-818298Q1 |
ANODE KIT |
| 28 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 29 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 30 |
10-4000377 |
SCREW, (M10 x 30) |
| 31 |
12-4002319 |
WASHER |
| 32 |
54-26550 |
CLAMP |
| 33 |
10-878609 |
SCREW, (#10-16 x .600) |
| 34 |
8M0084613 |
C WASHER |
| 35 |
8M0045383 |
STRIKER PLATE |
| 36 |
13-58643 |
LOCKWASHER, (.375) |
| 37 |
11-46335 |
NUT, (.375-24) |
| 38 |
37-435301 |
DECAL, Caution-Power Trim |
| 39 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) |
| 40 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶Power Trim Motor (4 parts)
| Ref |
OEM Part # |
Part Name |
| - |
878265A4 |
MOTOR ASSEMBLY |
| 1 |
828714A1 |
BRUSH AND SEAL KIT |
| 2 |
828713T1 |
ARMATURE KIT |
| 3 |
828715A1 |
END FRAME (COMPLETE) |
▶REED BLOCK AND CYLINDER HEAD (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
813043T97 |
POWERHEAD ASSEMBLY Comment: (200) |
| 1 |
900-8M0143213 |
CYLINDER HEAD |
| 2 |
27-822844T05 |
GASKET |
| 3 |
10-827426 |
SCREW Comment: (200) |
| 4 |
17-63779 |
PIN, Dowel (.250 x .625) |
| 5 |
27-8M0204714 |
GASKET |
| 6 |
90390A1 |
COVER KIT |
| 7 |
75692 |
THERMOSTAT |
| 8 |
10-35386 |
SCREW, (.312-18 x 1.00) |
| 9 |
22-687271 |
FITTING, (.250-18) 90 Degree - Brass |
| 10 |
32-77653101 |
TUBING, (25.00 Inches), Cut to 12-3/4 Inches |
| 11 |
22-68728 |
FITTING |
| 12 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 13 |
32-77653101 |
TUBING, (25.00 Inches), Cut to 11-1/2 Inches |
| 14 |
32-77653101 |
TUBING, (25.00 Inches), Cut to 7-1/2 Inches |
| 15 |
97465 |
SENDER, Temperature, Starboard |
| 16 |
22-815914 |
T-FITTING |
| 17 |
13536A6 |
SENSOR ASSEMBLY, Temperature, Port |
| 18 |
137151 |
RETAINER |
| 19 |
10-98257 |
SCREW, (.312-18 x .500) |
| 20 |
826858 |
SENSOR, Knock (200) |
| 21 |
10-32,11-45076 |
NUT, Brass |
| 22 |
17735A2 |
ADAPTOR PLATE ASSEMBLY |
| 23 |
10-28668 |
SCREW, (.250-20 x .875) Stainless Steel |
| 24 |
27-146972 |
GASKET |
| 25 |
855952T3 |
REED BLOCK |
| 26 |
54-8M0024808 |
J CLIP |
| 27 |
10-55715 |
SCREW, (.250-20 x .880) |
| 28 |
10-90197 |
SCREW, (.250-20 x 1.125) |
| 29 |
27-167371 |
GASKET |
| 30 |
10-96529 |
SCREW, (.250-20 x 2.00) |
▶STARTER MOTOR (11 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-893893 |
STARTER MOTOR ASSEMBLY |
| 1 |
90645 |
DRIVE KIT |
| 2 |
13310T1 |
PINION ASSEMBLY, Drive |
| 3 |
75660 |
PLATE |
| 4 |
10-749681 |
THRU BOLT |
| 5 |
NSS |
NOT SOLD SEPARATE, Washer (AMERICAN BOSCH #WA3122) |
| 6 |
79216 |
ARMATURE |
| 7 |
898265016 |
BRUSH/SPRING KIT |
| 8 |
898265014 |
HOLDER |
| 9 |
NSS |
NOT SOLD SEPARATE, Screw (AMERICAN BOSCH #02441-22-SC-30SM) |
| 10 |
15386001 |
END CAP |
▶SWIVEL BRACKET AND STEERING ARM (27 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8M0102865 |
SWIVEL BRACKET ASSEMBLY, Black |
| 2 |
26-87735 |
SEAL, Oil (LOWER) |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
25-8M0214926 |
O-RING |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
10-8M0176309 |
SCREW, (.437-20 x 7.50) |
| 10 |
77326 |
MOUNT |
| 11 |
12-66921 |
WASHER |
| 12 |
12-78688 |
WASHER |
| 13 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 14 |
92876A12 |
LINK ASSEMBLY, Steering |
| 15 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 16 |
11-8M0204726 |
NUT, (.375-24) |
| 17 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 18 |
17-67706A55 |
SWIVEL PIN ASSEMBLY, Steering Arm |
| 19 |
86580A1 |
YOKE ASSEMBLY, Bottom |
| 20 |
53-67684 |
RING, Retaining |
| 21 |
8M0000516 |
BUMPER |
| 22 |
10-64014 |
SCREW, (.250-28 x .500) |
| 23 |
8M0074846 |
SENDER ASSEMBLY, Trim |
| 24 |
10-852368 |
SCREW, (#10-24 x .750) |
| 25 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 26 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 27 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
90-803502 |
135/150 DFI (2.5L) |
▶Starter Motor (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-898265008 |
STARTER MOTOR ASSEMBLY |
| 2 |
8236392 |
DRIVE CAP |
| 3 |
10-8236411 |
THRU BOLT |
| 4 |
823640T |
DRIVE KIT |
| 5 |
898265015 |
PINION |
| 6 |
8236381 |
ARMATURE |
| 7 |
898265016 |
BRUSH/SPRING KIT |
| 8 |
898265014 |
HOLDER |
| 9 |
8119011 |
CAP, Commutator |
| 10 |
F15158 |
SCREW |
| 11 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 12 |
11-20890 |
NUT, (.250-20) (1/4-20) |
| 13 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 14 |
11-94330 |
NUT, (.250-20) Brass |
| 15 |
10-853958 |
SCREW (5/16-18 X 1-3/4) |
| 16 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 17 |
37-8272822 |
DECAL, Warning, High Voltage |
| 18 |
85-830233 |
BOOT, Insulator - Red |
▶Steering Attaching Kit (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A8 |
ATTACHING KIT, Steering (SINGLE) |
| 1 |
41055A1 |
BRACKET ASSEMBLY |
| 2 |
71565A2 |
TUBE ASSEMBLY |
| 3 |
25-48462 |
O-RING, (.614 x .070) |
| 4 |
13-821203 |
LOCKWASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 7 |
13-78968 |
LOCKWASHER, Internal (.250) |
| 8 |
850791T |
COUPLER |
| 9 |
10-73732 |
SCREW, (.375-24 x 1.120) |
| 10 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 11 |
11-8M0204726 |
NUT, (.375-24) |
▶Swivel Bracket and Steering Arm (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8M0102865 |
SWIVEL BRACKET ASSEMBLY, Black |
| 2 |
25-8M0214926 |
O-RING |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
26-87735 |
SEAL, Oil (LOWER) |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
86580A1 |
YOKE ASSEMBLY, Bottom |
| 10 |
53-67684 |
RING, Retaining |
| 11 |
8M0045383 |
STRIKER PLATE |
| 12 |
13-58643 |
LOCKWASHER, (.375) |
| 13 |
11-46335 |
NUT, (.375-24) |
| 14 |
10-64014 |
SCREW, (.250-28 x .500) |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 16 |
8M0074846 |
SENDER ASSEMBLY, Trim |
| 17 |
10-852368 |
SCREW, (#10-24 x .750) |
| 18 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 19 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 20 |
17-67706A55 |
SWIVEL PIN ASSEMBLY, Steering Arm |
| 21 |
10-8M0176309 |
SCREW, (.437-20 x 7.50) |
| 22 |
8M0000516 |
BUMPER |
| 23 |
77326 |
MOUNT |
| 24 |
12-66921 |
WASHER |
| 25 |
12-78688 |
WASHER |
| 26 |
11-8M0204653 |
NUT, (.437-20) Stainless Steel |
| 27 |
92876A12 |
LINK ROD ASSEMBLY |
| 28 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 29 |
11-8M0204726 |
NUT, (.375-24) |
| 30 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 31 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶THROTTLE LEVER AND SHIFT SHAFT (54 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
41094A3 |
LEVER ASSEMBLY |
| 2 |
10-64022 |
SCREW, (.250-20 x 2.125) |
| 3 |
11-64015 |
NUT, (.250-20) |
| 4 |
26852 |
CAP, Nylon |
| 5 |
10-13627 |
SCREW, (.190-32 x 1.250) |
| 6 |
10-32,11-68219 |
NUT, Stainless Steel |
| 7 |
48039 |
CAP |
| 8 |
12-46765 |
WASHER, (.390 x 1.50 x .120) |
| 9 |
10-32,11-46438 |
NUT, |
| 10 |
76035 |
ROD |
| 11 |
10-32,11-45076 |
NUT, Brass |
| 12 |
62459T |
BALL JOINT ASSEMBLY |
| 13 |
74897T |
PIVOT |
| 14 |
24-823235 |
SPRING |
| 15 |
23-55171 |
BUSHING |
| 16 |
410952 |
LEVER |
| 17 |
10-818165 |
SCREW, (.375-16 x 1.75) |
| 18 |
23-55164 |
BUSHING |
| 19 |
10-64022 |
SCREW, (.250-20 x 2.125) |
| 20 |
11-64015 |
NUT, (.250-20) |
| 21 |
26852 |
CAP, Nylon |
| 22 |
39483 |
LATCH |
| 23 |
10-69026 |
SCREW, (.250-28 x .880) |
| 24 |
24-20099 |
SPRING |
| 25 |
11-826709109 |
NUT, (.250-28) |
| 26 |
14638 |
BARREL |
| 27 |
14634 |
ROD |
| 28 |
23-8M0215006 |
BUSHING |
| 29 |
8142392 |
CAM |
| 30 |
23-26856 |
BUSHING |
| 31 |
11-826709109 |
NUT, (.250-28) |
| 32 |
814283A2 |
BRACKET ASSEMBLY |
| 33 |
98889 |
LATCH |
| 34 |
10-42975 |
DRIVE SCREW |
| 35 |
39519 |
CUP |
| 36 |
52100 |
WEAR PLATE |
| 37 |
8M0036768 |
LATCH |
| 38 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 39 |
11-826709109 |
NUT, (.250-28) |
| 40 |
10-53167T |
SCREW, (.312-18 x .880) |
| 41 |
814284 |
GUIDE BLOCK |
| 42 |
24-20099 |
SPRING |
| 43 |
67073A1 |
LINK ROD ASSEMBLY |
| 44 |
79932A17 |
SHIFT SHAFT ASSEMBLY Comment: (X-LONG) |
| 45 |
NSS |
NOT SOLD SEPARATE, Roll Pin |
| 46 |
NSS |
NOT SOLD SEPARATE, Lever-Shift Shaft-Upper |
| 47 |
23-26856 |
BUSHING |
| 48 |
13-29720 |
WAVE WASHER |
| 49 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 50 |
11-826709109 |
NUT, (.250-28) |
| 51 |
87-814281A1 |
IDLE STABILIZING SHIFT KIT Comment: 150/175 |
| 52 |
10-77478 |
SCREW, (#6-32 x .875) Comment: 150/175 |
| 53 |
12-27882 |
WASHER Comment: 150/175 |
| 54 |
17461A3 |
RESISTOR MODULE Comment: 150/175 |
▶TOOLS, SPECIAL (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-66274 |
TORQUE WRENCH, (0-150 lb-in) |
▶TOP COWL (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4021-827328T8 |
TOP COWL ASSEMBLY, Silver Comment: (SILVER) |
| 2 |
821256T2 |
INLET, Air Comment: (SILVER) |
| 3 |
10-82130016 |
SCREW, (M6 x 16) |
| 4 |
828344A1 |
SOUND BLANKET KIT |
| 5 |
NSS |
NOT SOLD SEPARATE, Sound Blanket (TOP) |
| 6 |
19-823865 |
CAP PLUG |
| 7 |
831207A15 |
HANDLE Comment: (SILVER) |
| 8 |
23-812707 |
BUSHING |
| 9 |
23-831214 |
SPACER |
| 10 |
13-12134 |
WASHER, Wave |
| 11 |
8M0001081 |
CAM, Latch Shaft |
| 12 |
12-8M0214930 |
WASHER |
| 13 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 14 |
10-28635 |
SCREW, (.250-20 x .620) Stainless Steel |
| 15 |
8M0036792 |
BRACKET, Front |
| 16 |
815477 |
BUMPER, Latch |
| 17 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 18 |
11-401366 |
NUT, (M6) |
| 19 |
53-8237951 |
RING, Retaining |
| 20 |
8M0207770 |
ROLLER |
| 21 |
8155381 |
PIN, Roll |
| 22 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 23 |
11-401366 |
NUT, (M6) |
| 24 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
| 25 |
NSS |
NOT SOLD SEPARATE, Decal-Starting Procedure |
▶Throttle Lever and Shift Shaft (44 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0040990 |
LEVER |
| 2 |
10-818165 |
SCREW, (.375-16 x 1.75) |
| 3 |
23-55164 |
BUSHING |
| 4 |
12-74759 |
WASHER, (.391 x .880 x .125) Stainless Steel |
| 5 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 6 |
10-64022 |
SCREW, (.250-20 x 2.125) |
| 7 |
11-64015 |
NUT, (.250-20) |
| 8 |
26852 |
CAP, Nylon |
| 9 |
42927 |
INSERT |
| 10 |
12-35459 |
WASHER |
| 11 |
11-401386 |
NUT, (M6) |
| 12 |
856221A1 |
CAM |
| 13 |
23-852970 |
BUSHING |
| 14 |
10-82130040 |
SCREW, (M6 x 40) |
| 15 |
23-8M0215006 |
BUSHING |
| 16 |
8235694 |
BALL, Threaded |
| 17 |
8508152 |
LINK |
| 18 |
67748 |
ROLLER |
| 19 |
8502861 |
ROLLER, Throttle |
| 20 |
10-40056107 |
SCREW, (M5 x 16) |
| 21 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 22 |
10,13-69432 |
LOCKWASHER, External |
| 23 |
814283T6 |
BRACKET, Anchor |
| 24 |
98889 |
LATCH |
| 25 |
10-42975 |
DRIVE SCREW |
| 26 |
39519 |
CUP |
| 27 |
52100 |
WEAR PLATE |
| 28 |
8M0036768 |
LATCH |
| 29 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 30 |
11-826709109 |
NUT, (.250-28) |
| 31 |
10-28782 |
SCREW, (.312-18 x .880) Stainless Steel |
| 32 |
814284 |
GUIDE BLOCK |
| 33 |
24-20099 |
SPRING |
| 34 |
67073A1 |
LINK ROD ASSEMBLY |
| 35 |
79932A17 |
SHIFT SHAFT ASSEMBLY Comment: (X-LONG) |
| 36 |
NSS |
NOT SOLD SEPARATE, Roll Pin |
| 37 |
NSS |
NOT SOLD SEPARATE, Shift Shaft Lever-Upper |
| 38 |
23-26856 |
BUSHING |
| 39 |
13-29720 |
WAVE WASHER |
| 40 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 41 |
11-826709109 |
NUT, (.250-28) |
| 42 |
87-8M0052931 |
SWITCH |
| 43 |
10-77478 |
SCREW, (#6-32 x .875) |
| 44 |
12-27882 |
WASHER |
▶Tools, Special (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-66274 |
TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING |
▶Top Cowl (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4021-852552T4 |
TOP COWL ASSEMBLY Comment: (SILVER) |
| 2 |
821256T2 |
INLET, Air Comment: (SILVER) |
| 3 |
10-82130016 |
SCREW, (M6 x 16) |
| 4 |
854607A1 |
SOUND BLANKET KIT |
| 5 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top Back |
| 6 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port |
| 7 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Starboard |
| 8 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Front |
| 9 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Back |
| 10 |
19-823865 |
CAP PLUG |
| 11 |
831207A15 |
HANDLE Comment: (SILVER) |
| 12 |
23-812707 |
BUSHING |
| 13 |
23-831214 |
SPACER |
| 14 |
13-12134 |
WASHER, Wave |
| 15 |
8M0001081 |
CAM, Latch Shaft |
| 16 |
12-8M0214930 |
WASHER |
| 17 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 18 |
10-28635 |
SCREW, (.250-20 x .620) Stainless Steel |
| 19 |
8M0036792 |
BRACKET, Front |
| 20 |
815477 |
BUMPER, Latch |
| 21 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 22 |
11-401366 |
NUT, (M6) |
| 23 |
53-8237951 |
RING, Retaining |
| 24 |
8M0207770 |
ROLLER |
| 25 |
8155381 |
PIN, Roll |
| 26 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 27 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
| 28 |
NSS |
NOT SOLD SEPARATE, Decal-Break In |
▶Transom Brackets (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T03 |
BRACKET ASSEMBLY, Transom-Starboard |
| 2 |
3425-828333T08 |
BRACKET ASSEMBLY, Transom-Port |
| 3 |
22-8M0169588 |
FITTING, Grease Comment: (PORT) |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Brass/Nickel Plate |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 11 |
11-91962 |
NUT, (.500-20) |
| 12 |
8M0115104 |
LEVER ASSEMBLY |
| 13 |
24-830899 |
SPRING, Tension |
| 14 |
23-65830 |
NYLINER |
| 15 |
24-830900 |
SPRING, Compression |
| 16 |
99633 |
KNOB |
| 17 |
17-99615 |
PIN, Groove |
| 18 |
17-893709 |
PIN |
▶Vapor Separator Components (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
855432A1 |
COVER KIT |
| 2 |
22-8568431 |
FITTING, Straight, STRAIGHT |
| 3 |
22-196881 |
FITTING, (90 Degree) |
| 4 |
26-803878 |
SEAL |
| 5 |
22-855437A2 |
FITTING KIT, Pump Outlet |
| 6 |
NSS |
NOT SOLD SEPARATE, O Ring |
| 7 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 8 |
27-855528 |
GASKET |
| 9 |
8M6004920 |
FLOAT KIT |
| 10 |
F10064 |
SHAFT |
| 11 |
8M6004917 |
VALVE, Needle |
| 12 |
1395-5902 |
SCREW, (#6-32 x .187) |
| 13 |
855427A1 |
PUMP KIT |
| 14 |
8M6000589 |
SLEEVE |
| 15 |
855434A1 |
BOWL KIT |
| 16 |
26-8554331 |
SEAL |
| 17 |
19-855435A1 |
PLUG KIT |
| 18 |
22-8554245 |
ELBOW |
| 19 |
35-18458Q4 |
FILTER KIT |
| 20 |
8M0204710 |
PROBE |
▶WIRING HARNESS/STARTER SOLENOID (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
84-826730A4 |
HARNESS ASSEMBLY, Engine Wiring |
| 2 |
88-8M0207796 |
FUSE, 20 Ampere |
| 3 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 4 |
86-194372 |
TERMINAL BLOCK |
| 5 |
10-38055 |
SCREW, (.190-32 x .620) |
| 6 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 7 |
10-32,11-45076 |
NUT, Brass |
| 8 |
54-814634 |
CLAMP |
| 9 |
434292 |
IGNITION PLATE |
| 10 |
332-7778A12 |
SWITCHBOX ASSEMBLY |
| 11 |
10-13669 |
SCREW, (#12-24 x 2.00) |
| 12 |
23-94453 |
BUSHING |
| 13 |
84-62310A2 |
CABLE ASSEMBLY |
| 14 |
10-32,11-45076 |
NUT, Brass |
| 15 |
84-88528A2 |
CABLE ASSEMBLY (6 IN. - RED/WHITE) |
| 16 |
84-60871A10 |
WIRE ASSEMBLY |
| 17 |
10-878607 |
SCREW, (#10-16 x .380) |
| 18 |
84-65999A3 |
CABLE ASSEMBLY, Black |
| 19 |
10-87926 |
SCREW, (#10-32 x .500) |
| 20 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 21 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 22 |
12-36042 |
WASHER |
| 23 |
12-67264 |
WASHER, (Rubber) |
| 24 |
23-67268 |
BUSHING |
| 25 |
84-88439A24 |
CABLE ASSEMBLY, Negative - Battery |
| 26 |
10-455611 |
SCREW, (.250-20 x 1.120) |
| 27 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 28 |
84-65999A2 |
CABLE ASSEMBLY, Black |
| 29 |
85-78866 |
INSULATOR |
| 30 |
10-32,11-45076 |
NUT, Brass |
| 31 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 32 |
25-822179 |
GROMMET |
| 33 |
23-8M0214955 |
BUSHING |
| 34 |
10-32,11-45076 |
NUT, Brass |
| 35 |
13-53166 |
LOCKWASHER, (.312) |
| 36 |
11-8M0204668 |
NUT, (.312-18) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury XR-6 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
