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Mercury V-225 (5628028 AND UP) Parts & Diagrams
🔎 Mercury V-225 Reference Library — Exploded parts diagrams (22 diagrams), specifications, common issues, and maintenance checklist.
The Mercury V-225 is a 2-Stroke EFI, V6 60-degree outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 2-Stroke EFI, V6 60-degree |
| Horsepower | 225 HP |
| Displacement | 3032 cc (3.0L / 185 CID) |
| Bore x Stroke | 89 mm x 81.5 mm (3.501 in. x 3.208 in.) |
| Spark Plug (Type & Gap) | NGK BPZ8HS-10 |
| Engine Oil Capacity | — |
| Recommended Engine Oil | Mercury 2-Stroke Outboard Oil (TCW-3) |
| Gear Case Oil Capacity | 1,150 mL (38.9 oz) |
| Idle Speed (in gear) | 650–700 RPM (in gear) |
| Full Throttle RPM Range | 5000-5800 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury V-225:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury V-225.
▶CARBURETOR ASSEMBLY (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1395-7826 | REPAIR PARTS KIT |
| 1 | 1386-7599A13 | CARBURETOR (BOTTOM) WH-20 |
| 4 | 1395-6032 | PLATE, COVER |
| 6 | 1395-7822 | FUEL BOWL (CENTER/BOTTOM) |
| 8 | 1395-6025 | PLUG, MAIN JET |
| 10 | 1395-6207 | JET, MAIN FUEL (.072) |
| 13 | 1395-7824 | INLET NEEDLE AND SEAT ASSEMBLY |
| 16 | 1395-9267 | FLOAT |
| 19 | 1399-5317 | JET, IDLE AIR (.046 - WH-20 |
| 21 | 1399-5315 | JET, IDLE AIR (.042) - WH-15 |
| 22 | 1395-6027 | SCREW, THROTTLE LEVER |
| 23 | 87607 | LEVER, THROTTLE |
| 25 | 1395-6031 | SPACER, THROTTLE LEVER |
| 26 | 1395-6022 | SHAFT, THROTTLE |
| 28 | 1395-6023 | VALVE, THROTTLE |
▶COWL MOUNTING BRACKET (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 76258A2 | BRACKET, REAR COWL |
| 2 | 22-76256 | NOZZLE, TELL TALE |
| 4 | 67984 | SEAL, REAR COWL BRACKET TO COWL |
| 5 | 67228 | SEAL, REAR COWL BRACKET TO COWL |
| 6 | 67999 | SEAL, REAR COWL BRACKET TO COWL |
| 7 | 32-8M0108355 | HOSE, TELL TALE (9") - USE WITHOUT REF. #7B TEE |
| 7A | 32-8M0108355 | HOSE, TELL TALE (4") - USE WITH REF. #7B TEE |
| 7B | 22-90824001 | TEE, TELL TALE HOSE - USE WITH REF. #7B TEE |
| 8 | 61990 | STA-STRAP, TELL TALE HOSE |
| 9 | 86386A1 | BRACKET ASSEMBLY, COWL SUPPORT |
| 10 | 10-66687 | SCREW, REAR COWL BRACKET (1-1/2") |
| 11 | 85650 | HOUSING, COWL HINGE - STARBOARD |
| 12 | 10-64278 | SCREW, COWL HINGE HOUSING (1") |
| 13 | 12-20583 | WASHER, COWL HINGE HOUSING SCREW |
| 14 | 11-8267089 | NUT, COWL HINGE HOUSING SCREW |
| 15 | 87587 | BRACKET, COWL MOUNTING - LOWER |
| 16 | 88804 | RETAINER, WIRING HARNESS |
| 17 | 10-88865 | SCREW, RETAINER TO BRACKET (1-3/4") |
| 18 | 88508 | SEAL, CONTROL CABLES |
| 19 | 67241 | HOUSING, COWL LATCH |
| 20 | 10-57807 | SCREW, COWL LATCH HOUSING (3/4") |
| 21 | 87608 | COWL LATCH |
| 22 | 24-60295 | SPRING, COWL LATCH |
| 23 | 10-69093 | SCREW, GROMMET AND LOWER BRACKET |
| 24 | 12-35280 | WASHER, LOWER BRACKET SCREW (LARGE) |
| 25 | 12-69057 | WASHER, LOWER BRACKET SCREW (SMALL) |
| 26 | 25-88033 | GROMMET, LOWER BRACKET |
| 27 | 23-88180 | BUSHING, LOWER BRACKET GROMMET |
▶COWLS AND FRONT COVER (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2151-7523A2 | COWL ASSEMBLY, PORT (WITHOUT DECALS) |
| 2 | 67260 | SEAL, CONTROL CABLE |
| 3 | 67258 | PAD, COWL ASSEMBLY TO FRONT COVER |
| 4 | 88227 | BLANKET, SOUND-COWL (PORT) |
| 5 | 879871 | BRACKET, COWL ATTACHING - UPPER |
| 6 | 87985 | BRACKET, COWL ATTACHING - LOWER |
| 7 | 10-35386 | SCREW, UPPER AND LOWER BRACKETS |
| 8 | 68048 | SHIELD, INLET - COWL (PORT) |
| 9 | 10-57807 | SCREW, SHIELD TO COWL |
| 10 | 2150-7524A1 | COWL ASSEMBLY, STARBOARD (WITHOUT DECALS) |
| 11 | 88227 | BLANKET, SOUND - COWL (STARBOARD) |
| 12 | 90274 | SEAL, HARNESS |
| 13 | 97461A2 | LATCH, COWL - PORT |
| 14 | 87899 | LATCH, COWL - STARBOARD |
| 15 | 10-95700 | SCREW, COWL LATCH |
| 16 | 12-22887 | WASHER, COWL LATCH SCREW |
| 17 | 2149-7532A2 | COWL FRONT COVER ASSEMBLY (WITHOUT DECALS) |
| 18 | 90984 | BLANKET, SOUND - COWL FRONT COVER |
| 19 | 87907 | HOOK, COWL FRONT COVER ATTACHING |
| 20 | 10-95700 | SCREW, HOOK TO COWL FRONT COVER |
| 21 | 47341A11 | STARTER ROPE ASSEMBLY Comment: (FOR MANUAL STARTING) |
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 455-8745T5 | CRANKSHAFT ASSEMBLY |
| 2 | 30-67923T | BALL BEARING, CRANKSHAFT (LOWER) |
| 3 | 53-67446 | RETAINING RING, BALL BEARING |
| 4 | 54196A6 | CARRIER ASSEMBLY, SEAL |
| 5 | 65800 | SEAL, CARRIER |
| 6 | 39-67377T | RING, SEALING - CRANKSHAFT (.124 THICK) |
| 7 | 31-93495T | ROLLER BEARING, CRANKSHAFT |
| 8 | 53-67444 | RETAINING RING, ROLLER BEARING |
| 10 | 766-8667T41 | PISTON ASSEMBLY (PORT) |
| 11 | 39-813011A12 | PISTON RING ASSEMBLY |
| 12 | 53-857196 | LOCK RING, PISTON |
| 13 | 636-8119A6 | CONNECTING ROD ASSEMBLY |
| 14 | 10-76349 | SCREW, CONNECTING ROD |
| 15 | 12-8M0032839 | WASHER, NEEDLE LOCATING |
| 16 | 8M0234886 | ROLLER BEARING ASSEMBLY, CRANKSHAFT END |
| 17 | 29-67483 | NEEDLE BEARING, PISTON END |
▶CYLINDER BLOCK AND END CAPS (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 858-7801A3 | CYLINDER BLOCK AND CRANKCASE ASS'Y |
| 2 | 16-76175 | STUD, POWERHEAD (1-7/8") |
| 3 | 16-8M0034454 | STUD, POWERHEAD (6-15/16") |
| 4 | 17-43044 | DOWELL PIN, LOCATING |
| 5 | 17-8M0036405 | DOWEL PIN, CYLINDER BLOCK |
| 6 | 27-11338 | GASELETT, SEALING |
| 7 | 8M0088723 | COVER, STARTER MOTOR (UPPER) |
| 8 | 10-73657 | SCREW, COVER TO CRANKCASE (1-1/2") |
| 9 | 13-8M0204647 | LOCKWASHER, STARTER MOTOR COVER SCREW |
| 10 | 76867 | COVER, STARTER MOTOR (LOWER) |
| 11 | 10-815549 | SCREW, COVER TO CRANKCASE (2") |
| 12 | 10-74824 | SCREW, CRANKCASE TO CYLINDER BLOCK (1-1/4") |
| 13 | 1159-8454T2 | END CAP ASSEMBLY, UPPER |
| 14 | 25-54029 | "O" RING END CAP (2-7/8" I.D.) |
| 15 | 31-93496T | ROLLER BEARING, END CAP |
| 16 | 26-41953 | OIL SEAL, END CAP |
| 17 | 10-30225 | SCREW, UPPER END CAP TO CYLINDER BLOCK (1") |
| 19 | 10-24220 | SCREW, SET - CYLINDER BLOCK (3/16") |
| 20 | 22-38407 | PLUG, CYLINDER BLOCK (WATER JACKET) |
| 21 | 16-15094 | STUD Comment: FLYWHEEL COVER TO CYLINDER BLOCK (1-7/8") |
| 23 | 23-67269 | SPACER, FLYWHEEL COVER STUD |
| 24 | 12-8M0204663 | WASHER, FLYWHEEL COVER STUD |
| 25 | 12-22887 | WASHER, FLYWHEEL COVER STUD |
| 26 | 11-816874 | NUT, FLYWHEEL COVER STUD |
| 27 | 87691 | BRACKET, FLYWHEEL COVER |
| 28 | 10-8M0214943 | SCREW, BRACKET TO CRANKCASE (1") |
| 29 | 16-8M0034435 | STUD, FLYWHEEL COVER TO BRACKET (1") |
| 30 | 1156-7809T1 | END CAP ASSEMBLY, LOWER |
| 31 | 25-62700 | "O" RING, END CAP |
| 32 | 26-41953 | OIL SEAL, END CAP |
| 33 | 10-28636 | SCREW Comment: LOWER END CAP TO CYLINDER BLOCK (3/4") |
| 34 | 13-26992 | LOCKWASHER, LOWER END CAP SCREW |
| 35 | 10-64022 | SCREW, ADJUSTING - CYLINDER BLOCK |
| 36 | 11-64015 | NUT, JAM - ADJUSTING SCREW |
| 37 | 52023 | CAP, NYLON - ADJUSTING SCREW |
▶DRIVE SHAFT HOUSING AND EXHAUST TUBE (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 27-89221A80 | GASKET SET |
| 1 | 1590-8343A7 | DRIVE SHAFT HOUSING ASSEMBLY |
| 2 | 16-74732 | STUD, DRIVE SHAFT HOUSING (EXTRA LONG SHAFT) |
| 3 | 54-8M0036782 | CLAMP, LOWER MOUNT |
| 4 | 10-66727 | SCREW, LOWER MOUNT CLAMP (1-1/4") |
| 5 | 100-8M4500752 | COVER, LOWER MOUNT CLAMP |
| 6 | 10-88417 | SCREW, COVER ATTACHING (5/8") |
| 7 | 11-35521 | NUT, NYLON - COVER TO CLAMP SCREW |
| 8 | 67703 | STRAP, SWIVEL BRACKET RETAINING |
| 9 | 10-67769 | SCREW, STRAP TO DRIVE SHAFT HOUSING |
| 10 | 11-25269 | NUT, STRAP TO DRIVE SHAFT HOUSING SCREW |
| 11 | 12-73862 | WASHER, GEAR HOUSING STUD |
| 12 | 11-29489 | NUT, GEAR HOUSING STUD (CAP) |
| 13 | 12-45176 | WASHER, GEAR HOUSING STUD |
| 14 | 11-8M0204653 | NUT, GEAR HOUSING STUD |
| 15 | 19-64649 | PLUG, DRIVE SHAFT HOUSING |
| 16 | 89743 | TUBE, EXHAUST |
| 17 | 66350001 | SEAL, EXHAUST TUBE-LOWER |
| 18 | 86027 | SEAL, EXHAUST TUBE - UPPER |
| 19 | 32-8M0042790 | TUBE, WATER (EXTRA LONG SHAFT) |
| 20 | 27-991734 | GASKET, DRIVE SHAFT HOUSING TO PLATE |
| 21 | 41945A6 | PLATE ASSEMBLY, DRIVE SHAFT HOUSING |
| 22 | 707482 | SEAL, BRACKET |
| 23 | 68011 | BRACKET, SEAL RETAINING |
| 24 | 10-48408 | SCREW, BRACKET TO PLATE (1/2") |
| 25 | 17-43044 | DOWEL PIN, LOCATING |
| 26 | 26-38970 | SEAL, WATER TUBE |
| 27 | 27-991772 | GASKET, DRIVE SHAFT HOUSING PLATE |
| 28 | 12-20553 | WASHER, POWERHEAD STUD |
| 29 | 11-69254 | NUT, POWERHEAD STUD |
| 30 | 41941T | DIFFUSER, EXHAUST |
| 31 | 27-782461 | GASKET, EXHAUST DIFFUSER |
| 32 | 16-66021 | STUD, DIFFUSER TO PLATE |
| 33 | 12-20533 | WASHER, DIFFUSER STUD |
| 34 | 11-30506 | NUT, DIFFUSER STUD |
▶ENRICHER VALVE AND SOUND ATTENUATOR (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 67245T | BRACKET, COWL MOUNTING - UPPER |
| 2 | 25-67272 | GROMMET, COWL MOUNTING BRACKET |
| 3 | 90435 | MOUNT, COWL MOUNTING BRACKET |
| 4 | 12-21249 | WASHER, MOUNT ATTACHING |
| 5 | 11-8267089 | NUT, MOUNT ATTACHING |
| 6 | 90552A2 | HIGH SPEED CONTROL ASSEMBLY |
| 7 | 27-89221 | GASKET, SOUND ATTENUATOR TO CARBURETOR |
| 8 | 88509 | PLATE, SOUND ATTENUATOR |
| 9 | 43440T | INLET, SOUND ATTENUATOR |
| 10 | 10-48408 | SCREW, INLET TO SOUND ATTENUATOR |
| 11 | 27-877361 | GASKET, COVER |
| 12 | 93518A1 | COVER, SOUND ATTENUATOR |
| 13 | 10-48408 | SCREW, COVER TO SOUND ATTENUATOR |
| 14 | 10-88488 | SCREW, SOUND ATTENUATOR (3-1/4") |
| 15 | 10-884891 | SCREW, SOUND ATTENUATOR (2-1/2") |
| 16 | 12-35462 | WASHER, SOUND ATTENUATOR SCREW Comment: USED ON EARLY STYLE ENGINES |
| 17 | 25-89079 | GROMMET, SOUND ATTENUATOR SCREW Comment: USED ON EARLY STYLE ENGINES |
| 18 | 42859A2 | VALVE, ENRICHER |
| 19 | 22-90275 | CONNECTOR, ENRICHER VALVE (BOTTOM) |
| 20 | 22-67902 | CONNECTOR, ENRICHER VALVE (SIDE) |
| 21 | 90345 | BRACKET, ENRICHER VALVE |
| 22 | 10-89075 | SCREW, VALVE TO BRACKET |
| 23 | 23-28688 | SCREW, BRACKET TO REED BLOCK HOUSING (7/8") |
| 24 | 86-45915 | TERMINAL BLOCK, REED BLOCK HOUSING |
| 25 | 10-69079 | SCREW, TERMINAL BLOCK ATTACHING |
| 26 | 10-69079 | SCREW, WIRE TO TERMINAL BLOCK |
| 27 | 32-9938779 | FUEL LINE, MIDDLE CARBURETOR TO VALVE |
| 28 | 32-9912688 | FUEL LINE Comment: VALVE TO CARBURETOR TO CARBURETOR |
▶EXHAUST MANIFOLD AND EXHAUST PLATE (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 858-7801A3 | CYLINDER BLOCK AND CRANKCASE ASS'Y |
| 2 | 27-904841 | GASKET, DIVIDER PLATE |
| 3 | 99169A1 | PLATE, DIVIDER |
| 4 | 26-814754 | SEAL, DIVIDER PLATE |
| 5 | 95067 | COVER, EXHAUST MANIFOLD |
| 6 | 10-74824 | SCREW, COVER AND PLATE TO CYLINDER BLOCK (1-1/4") |
| 7 | 54-47483 | "J" CLIP, COVER AND PLATE SCREW |
| 8 | 90435 | MOUNT, RUBBER - EXHAUST MANIFOLD COVER |
| 9 | 12-21249 | WASHER, RUBBER MOUNT |
| 10 | 11-8267089 | NUT, RUBBER MOUNT |
| 11 | 8M0039767 | COVER, RELIEF VALVE |
| 12 | 10-38837 | SCREW, COVER TO CYLINDER BLOCK (1-1/8") |
| 13 | 27-78690002 | GASKETT, RELIEF VALVE PLATE |
| 14 | 65664 | PLATE, RELIEF VALVE |
| 15 | 648771 | DIAPHRAM |
| 16 | 12-76451 | WASHER, DIAPHRAGM SCREW |
| 17 | 10-69570 | SCREW, DIAPHRAGM TO PLATE (3/4") |
| 18 | 24-64878 | SPRING, COMPRESSION - POPPET VALVE |
| 19 | 86596 | POPPET, VALVE |
| 20 | 65848 | CARRIER, POPPET RELIEF |
| 21 | 25-64872 | GROMMET, POPPET RELIEF |
| 22 | 27-8231422 | GASKET, EXHAUST PLATE |
| 23 | 41944A5 | PLATE ASSEMBLY, EXHAUST |
| 24 | 22-996642 | ELBOW, EXHAUST PLATE |
| 25 | 707482 | SEAL, EXHAUST PLATE |
| 26 | 680101 | BRACKET, SEAL REATAINING |
| 27 | 10-48408 | SCREW, BRACKET TO EXHAUST PLATE (1/2") |
| 28 | 17-43044 | DOWEL PIN, LOCATING - EXHAUST PLATE |
| 31 | 23-27132 | BUSHING, EXHAUST PLATE |
| 32 | 10-66727 | SCREW, EXHAUST PLATE (1-1/4") |
| 33 | 10-68783 | SCREW, EXHAUST PLATE (2-1/2") |
| 34 | 10-898833 | SCREW, EXHAUST PLATE (3-1/2") |
▶FLYWHEEL, STARTER MOTOR AND IGNITION COILS (42 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 79918A1 | COVER ASSEMBLY, FLYWHEEL |
| 2 | 79022 | MARKER, TIMING |
| 3 | 10-37572 | SCREW, TIMING MARKER |
| 4 | 12-72761 | WASHER, TIMING MARKER SCREW |
| 5 | 19-45907 | PLUG, FLYWHEEL |
| 5A | 19-89219001 | PLUG, FLYWHEEL COVER |
| 6 | 11-52901 | NUT, FLYWHEEL |
| 7 | 12-33001 | WASHER, FLYWHEEL |
| 8 | 257-7555A3 | FLYWHEEL ASSEMBLY, COMPLETE |
| 9 | 10-32417 | SCREW, FLYWHEEL PLATE |
| 10 | 10-68997 | SCREW, FLYWHEEL HUB |
| 11 | 398-5454A7 | STATOR ASSEMBLY |
| 12 | 10-75840 | SCREW, STATOR (7/8") |
| 13 | 13-26996 | LOCKWASHER, STATOR SCREW |
| 14 | 54-22875 | CLIP, STATOR HARNESS |
| 15 | 10-69079 | SCREW, CLIP TO CYLINDER BLOCK |
| 16 | 8M0084613 | "C" WASHER, HARNESS CLIP |
| 17 | 96455A9 | TRIGGER PLATE ASSEMBLY |
| 18 | 54-8M0024808 | CLAMP Comment: TRIGGER HARNESS AND STATOR HARNESS |
| 19 | 74897T | PIVOT, TRIGGER PLATE |
| 20 | 76035 | LINK ROD, TRIGGER PLATE |
| 21 | 11-45076 | NUT, LINK ROD |
| 22 | 62459T | BALL JOINT, TRIGGER PLATE |
| 23 | 11-46438 | NUT, BALL JOINT |
| 24 | 50-86976 | STARTER MOTOR (BOSCH) |
| 25 | 23-8M0034918 | COLLAR, STARTER MOTOR |
| 27 | 8M0043376 | STOP, RUBBER - STARTER MOTOR |
| 28 | 13-26992 | LOCKWASHER, STARTER MOTOR TERMINAL |
| 29 | 11-20890 | NUT, STARTER MOTOR TERMINAL |
| 30 | 84-93389A5 | WIRE, SOLENOID TO STARTER MOTOR (YELLOW) |
| 31 | 10-69035 | SCREW, CABLE TO STARTER MOTOR |
| 32 | 84-93388A1 | WIRE, PLATE TO STARTER MOTOR (BLACK) |
| 33 | 67614 | COVER, IGNITION COIL |
| 34 | 10-88447 | SCREW, IGNITION COIL COVER (1-5/8") |
| 35 | 339-832757A4 | COIL ASSEMBLY, IGNITION |
| 36 | 11-45076 | NUT, IGNITION COIL TERMINAL |
| 37 | 84-88807A6 | GROUND STRAP, IGNITION COIL (BLACK) |
| 38 | 84-813715A1 | CABLE, HIGH TENSION |
| 39 | 332-2854T01 | BOOT, HIGH TENSION CABLE |
| 40 | 85-63709A1 | PROTECTOR, HIGH TENSION CABLE |
| 41 | 33-896329827 | SPARK PLUG (AC#V40FFM) |
| 42 | 84-69739A2 | HARNESS ASSEMBLY Comment: COIL TO SWITCH BOX (#1, 3 AND 5) |
▶FUEL PUMP AND CARBURETOR (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 1386-7599A11 | CARBURETOR (TOP) WH-20 |
| 1A | 1386-7599A2 | CARBURETOR (CENTER)WH-15 |
| 1B | 1386-7599A3 | CARBURETOR (BOTTOM) WH-15 |
| 2 | 1395-7900 | TEE, FUEL INLET (UPPER AND MIDDLE) |
| 3 | 1395-7901 | FITTING, FUEL INLET (LOWER) |
| 4 | 27-67751 | GASKET, CARBURETOR |
| 5 | 11-8M0207775 | NUT, CARBURETOR MOUNTING |
| 6 | 32-8M0108355 | HOSE, CARBURETOR FUEL PUMP (17"-4") |
| 7 | 54-68424 | CLAMP, FUEL HOSE TO CARBURETOR |
| 8 | 88853A1 | FUEL PUMP ASSEMBLY |
| 9 | 21-30430A11 | CHECK VALVE ASSEMBLY |
| 10 | 90363A1 | DIAPHRAM ASSEMBLY |
| 15 | 35-59072 | SCREEN, FUEL INLET |
| 18 | 17-26618 | DOWEL PIN, FUEL PUMP LOCATING |
| 19 | 21-42657A3 | CHECK VALVE ASSEMBLY, FUEL PUMP |
| 20 | 23004 | RETAINER, CHECK VALVE |
| 21 | 10-43723 | SCREW, RETAINER ATTACHING |
| 22 | 90728 | BASE, FUEL PUMP |
| 23 | 88848 | CHAMBER, PULSE - FUEL PUMP |
| 24 | 35-91078A1 | COVER, FUEL FILTER |
| 25 | 10-89766 | SCREW, FUEL FILTER COVER (5/8") |
| 26 | 10-88447 | SCREW, FUEL PUMP (1-1/2") |
| 27 | 13-26996 | LOCKWASHER, FUEL PUMP SCREW |
| 28 | 22-54090 | FITTING, FUEL OUTLET |
| 29 | 24-86207 | SPRING, COMPRESSION |
| 30 | 86026 | RETAINER, SPRING |
| 31 | 86252 | CAP, SPRING END |
| 32 | 32-89020 | FUEL LINE, INLET (6-3/4") |
| 33 | 22-63981 | FITTING, INLET FUEL LINE (90 DEG.) |
| 34 | 22833 | ADAPTOR, CHECK UNIT |
| 35 | 23069 | STEM, CHECK UNIT ADAPTOR |
| 36 | 25-16524 | "O" RING, ADAPTOR STEM |
| 37 | 24-23067T | SPRING, ADAPTOR STEM |
| 38 | 30188 | CUP WASHER, ADAPTOR |
| 39 | 10-76596 | SCREW, ADAPTOR TO LOWER BRACKET |
| 40 | 87604 | THROTTLE LINK |
| 41 | 828277A1 | THROTTLE LEVER ASSEMBLY |
| 43 | 17-67297 | CLEVIS PIN Comment: THROTTLE LEVERS TO THROTTLE LINK |
| 44 | 12-89302 | WASHER, CLEVIS PIN |
| 45 | 18-26953 | COTTER PIN, CLEVIS PIN ATTACHING |
| 46 | 10-15124 | SCREW Comment: THROTTLE LEVERS TO THROTTLE STOP (3/4") |
| 47 | 13-26996 | LOCKWASHER, THROTTLE LEVERS SCREW |
| 48 | 12-24676 | WASHER, THROTTLE LEVERS SCREW |
| 49 | 67748 | ROLLER, LOWER THROTTLE LEVER |
▶GEAR HOUSING (DRIVE SHAFT) (51 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-55682A1 | SEAL REPAIR KIT |
| 1 | 1647-8688T9 | GEAR HOUSING ASSEMBLY |
| 1A | 22-85822A10 | CONNECTOR ASSEMBLY, SPEEDOMETER |
| 2 | 66884 | INSERT, WATER-PORT |
| 3 | 10-76156 | SCREW, INSERT TO GEAR HOUSING |
| 4 | 11-859124 | NUT, INSERT TO GEAR HOUSING SCREW |
| 5 | 17-43044 | DOWEL PINE, GEAR HOUSING LOCATING |
| 6 | 16-78639 | STUD, GEAR HOUSING (9")(EXTRA LONG SHAFT) |
| 7 | 16-74730 | STUD, GEAR HOUSING (7-1/16")(EXTRA LONG SHAFT) |
| 8 | 16-8M0034463 | STUD, WATER PUMP (3-3/8") |
| 9 | 16-69501 | STUD,WATER PUMP(3-1/8") |
| 10 | 31-35934A1 | BEARING,ROLLER-DRIVE SHAFT |
| 11 | 23-98621 | SLEEVE, LUBRICATION |
| 12 | 45-41509A2 | DRIVE SHAFT ASSEMBLY (EXTRA LONG SHAFT) |
| 13 | 24-34576 | SPRING, DRIVE SHAFT PIN |
| 14 | 17-30545 | PIN, DRIVE SHAFT |
| 15 | 43-98647 | GEAR, PINION |
| 16 | 11-35921 | NUT,PINION GEAR TO DRIVE SHAFT |
| 17 | 15-57007A1 | SHIM ASSEMBLY, ROLLER BEARING |
| 18 | 31-53079A1 | ROLLER BEARING, DRIVE SHAFT |
| 19 | 27-8M0214962 | GASKET,WATER PUMP |
| 20 | 25-8M0214923 | "O"RING,WATER PUMP BASE |
| 21 | 46-96146A6 | WATER PUMP BASE ASSEMBLY |
| 22 | 26-89238 | OIL SEAL, WATER PUMP BASE |
| 23 | 26-16977 | OIL SEAL, WATER PUMP BASE |
| 24 | 17-35973 | DOWEL PIN, WATER PUMP |
| 25 | 27-8M0090319 | GASKET, LOWER-WATER PUMP |
| 26 | 8M0204677 | PLATE, FACE |
| 27 | 27-858524 | GASKET,UPPER-WATER PUMP |
| 28 | 46-96148T1 | WATER PUMP BODY ASSEMBLY |
| 29 | 48752T | INSERT, WATER PUMP BODY |
| 30 | 26-38970 | SEAL, RUBBER-WATER INLET TUBE |
| 31 | 47-89984T4 | IMPELLER, WATER PUMP |
| 32 | 28-8M0214992 | KEY,IMPELLER DRIVE |
| 33 | 10-8M0215009 | SCREW,WATER PUMP (2-1/4"-HEX WASHER HEAD) |
| 34 | 12-8M0204649 | WASHER, WATER PUMP SCREW AND STUD |
| 35 | 11-35888 | NUT, WATER PUMP STUD |
| 36 | 12-36001 | WASHER, WATER PUMP BODY STUD |
| 37 | 11-826709111 | NUT, WATER PUMP BODY STUD |
| 38 | 25-8M0214918 | RING Comment: RUBBER-CENTRIFUGAL SLINGER (DRIVE SHAFT) |
| 39 | 23-29804T | SLEEVE, GUIDE-WATER INLET TUBE |
| 40 | 789022 | SHAFT, SHIFT-LOWER |
| 41 | 53-29641 | "E"RING,RETAINING-SHIFT SHAFT |
| 42 | 53-78907 | RETAINING RING |
| 43 | 25-25439 | "O"RING,SHIFT SHAFT BUSHING |
| 44 | 23-77631A2 | BUSHING ASSEMBLY,SHIFT SHAFT |
| 45 | 26-892361 | OIL SEAL, SHIFT SHAFT BUSHING |
| 46 | 12-77674 | WASHER,RUBBER-SHIFT SHAFT BUSHING |
| 47 | 10-79953Q04 | SCREW, GREASE FILLER |
| 47A | 22-8M0058389 | SCREW,DRAIN (MAGNETIC) |
| 48 | 12-191833 | WASHER, GREASE FILLER AND DRAIN SCREW |
▶GEAR HOUSING (PROPELLER SHAFT) (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 1647-8688T9 | GEAR HOUSING ASS'Y Comment: SEE "TRANSOM BRACKETS" FOR BREAKDOWN |
| 49/50 | 89594A1 | CAM FOLLOWER |
| 51 | 79911A1 | ROD,CLUTCH ACTUATOR |
| 52 | 24-79910 | SPRING, COMPRESSION |
| 53 | 12-78910 | WASHER,COMPRESSION SPRING |
| 54 | 17-8M0084245 | PIN, SPRING LOCATOR |
| 55 | 15-47397A1 | SHIM, BEARING OUTER RACE(.002-3-5-10) |
| 56 | 31-78172A1 | TAPERED ROLLER BEARING ASSEMBLY |
| 57 | 31-73363T | ROLLER BEARING, FORWARD GEAR |
| 58 | 43-43491T1 | FORWARD GEAR |
| 59 | 52-823174T | RATCHET, SLIDING CLUTCH |
| 60 | 17-8M0084243 | CROSS PIN,RATCHET TO PROPELLER SHAFT |
| 61 | 17-78909 | DETENT PIN, RATCHET |
| 62 | 24-78962 | SPRING, RETAINING-CROSS PIN |
| 63 | 44-94148 | PROPELLER SHAFT |
| 64 | 43-78908 | REVERSE GEAR |
| 65 | 681001 | THRUST RING Comment: BEARING CARRIER TO GEAR HOUSING |
| 66 | 30-88957T | BALL BEARING, REVERSE GEAR |
| 67 | 25-8M0214920 | "O"RING, BEARING CARRIER |
| 68 | 43567T1 | BEARING CARRIER ASSEMBLY |
| 69 | 31-30956T | ROLLER BEARING, BEARING CARRIER |
| 70 | 26-8M0204670 | OIL SEAL, BEARING CARRIER (INNER) |
| 70A | 26-8M0205729 | OIL SEAL, BEARING CARRIER (OUTER)-CUTTER |
| 71 | 28-30281 | KEY,LOCATING-BEARING CARRIER |
| 72 | 14-79447 | TAB WASHER, GEAR HOUSING COVER |
| 73 | 8M2011027 | COVER, GEAR HOUSING |
| 74 | 97-31640Q4 | TRIM TAB, GEAR HOUSING |
| 75 | 10-66024 | SCREW,TRIM TAB TO GEAR HOUSING (1-3/4") |
| 76 | 12-45176 | WASHER, DRIVE SHAFT HOUSING STUDS |
| 77 | 11-8M0204653 | NUT,DRIVE SHAFT HOUSING STUDS |
| 78 | 10-74727 | SCREW, GEAR HOUSING (EXTRA LONG SHAFT) |
| 79 | 12-835467Q01 | THRUST HUB |
| 80 | 12-31211Q03 | WASHER,SPLINED-PROPELLER NUT |
| 81 | 14-816629Q | TAB WASHER, PROPELLER NUT |
| 82 | 11-52707Q1 | PROPELLER NUT |
▶HYDRAULIC PUMP AND MOUNTING BRACKETS (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 823653A9 | HYDRAULIC PUMP ASSEMBLY |
| 4 | 84-61600A9 | WIRE,SOLENOID TO SOLENOID (BLACK) |
| 5 | 84-79138A4 | BATTERY CABLE, BALCK (NEGATIVE) |
| 6 | 87760T | PLATE, MOUNTING |
| 7 | 10-39349 | SCREW,MOUNTING PLATE TO BRACKET (3/4") |
| 8 | 13-8M0204647 | LOCKWASHER,MOUNTING PLATE SCREW |
| 9 | 10-90271 | SCREW,HYDRAULIC PUMP (5/8") |
| 10 | 13-58643 | LOCKWASHER,HYDRAULIC PUMP SCREW |
| 11 | 87762 | BRACKET, HYDRAULIC PUMP |
| 12 | 10-69698 | BOLT,BRACKET TO TRANSOM (3-1/2") |
| 13 | 13-58643 | LOCKWASHER, BRACKET SCREW |
| 14 | 11-46335 | NUT, BRACKET SCREW |
| 15 | 90318 | BRACKET, MOUNTING-STARTER SOLENOID |
| 16 | 10-90285 | SCREW, MOUNTING BRACKET (5/8") |
| 17 | 12-56720 | WASHER, MOUNTING BRACKET SCREW |
| 18 | 11-8M0204718 | NUT, MOUNTING BRACKET TO HYDRAULIC PUMP |
| 19 | 86-45915 | TERMINAL BLOCK |
| 21 | 10-62568 | SCREW,WIRE TO TERMINAL BLOCK (3/8") |
| 22 | 84-74023A1 | HARNESS ASSEMBLY, HYDRAULIC PUMP |
| 23 | 88075 | RETAINER, HARNESS TO MOUNTING BRACKET |
| 26 | 89-853654A1 | STARTER SOLENOID |
| 27 | 10-41508 | SCREW, STARTER SOLENOID TO BRACKET (3/8") |
| 28 | 13-8M0204647 | LOCKWASHER Comment: STARTER SOLENOID TERMINAL (5/16") |
| 29 | 11-8M0204668 | NUT, STARTER SOLENOID TERMINAL (5/16-18) |
| 30 | 46265 | BOOT, RUBBER-STARTER SOLENOID TERMINAL |
| 31 | 10,13-26996 | LOCKWASHER,STARTER SOLENOID TERMINAL |
| 32 | 11-68219 | NUT, STARTER SOLENOID TERMINAL (10-32) |
▶HYDRAULIC PUMP ASSEMBLY (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 823653A9 | HYDRAULIC PUMP ASSEMBLY |
| -- | 17649A02 | MOTOR, HYDRAULIC PUMP |
| 1 | 89492T | ADAPTOR |
| 2 | 803852 | COUPLING |
| 3 | 96598A1 | MANUAL RELEASE (INCLUDES 3 "O" RINGS) |
| 4 | 89495 | PUMP (INCLUDES SCREWS) |
| 5 | 35-89496 | FILTER |
| 6 | 25-89498 | "O"RING, MOTOR END |
| 7 | 25-89497 | "O"RING, RESERVOIR END |
| 8 | 89499 | DIPSTICK |
| 9 | 90587T | RESERVOIR |
| 10 | 10-90588 | SCREW, RESERVOIR (INCLUDES "O" RING) |
| 11 | 16-90590 | THRU STUD (LONG) |
| 12 | 89484 | END FRAME, DRIVE END |
| 13 | 89485 | ARMATURE |
| 14 | 12-89482 | WASHER,THRUST - ARMATURE |
| 15 | 89486 | FIELD AND FRAME |
| 16 | 89487 | BRUSH CARD |
| 17 | 89488 | END FRAME, COMMUTATOR END |
| 18 | 10-89489 | THRU BOLT, MOTOR (4-9/16") |
| 19 | 11-89481 | NUT,THRU BOLT AND STUD |
▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
▶PROPELLERS RIGHT HAND ROTATION (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 48-78112A45 | PROPELLER ASSEMBLY (ALUMINUM)(PITCH 11") Comment: 3 BLADES |
▶REED BLOCK AND CYLINDER HEAD (42 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 95095 | CYLINDER HEAD |
| 2 | 27-41244T02 | GASKET, CYLINDER HEAD |
| 3 | 10-668631 | SCREW, CYLINDER HEAD (2-1/2") |
| 4 | 1026-7270A1 | COVER ASSEMBLY, CYLINDER |
| 5 | 27-65788 | GASKET, CYLINDER COVER |
| 6 | 10-74824 | SCREW, CYLINDER COVER (1-1/4") |
| 7 | 54-47483 | "J" CLIP, CYLINDER COVER SCREW |
| 8 | 75692 | THERMOSTAT |
| 9 | 27-8M0204714 | GASKET, THERMOSTAT |
| 10 | 90390A1 | COVER, THERMOSTAT |
| 11 | 10-35386 | SCREW, THERMOSTAT COVER (1") |
| 12 | 22-68728 | FITTING, THERMOSTAT COVER TO WATER HOSES |
| 13 | 32-77653101 | HOSE, WATER DISTRIBUTION (10" AND 14") |
| 14 | 22-687271 | FITTING, ELBOW - WATER HOSES |
| 15 | 61990 | STA-STRAP, WATER HOSES |
| 16 | 78799 | TEMPERATURE SENDER |
| 18 | 78286 | COVER, TEMPERATURE SENDER |
| 19 | 86-45915 | TERMINAL BLOCK |
| 20 | 10-69079 | SCREW Comment: TERMINAL BLOCK TO CYLINDER BLOCK (3/8") |
| 21 | 10-69079 | SCREW, LEADS TO TERMINAL BLOCK (3/8") |
| 22 | 87628F2 | HOUSING, REED BLOCK (7/8") |
| 24 | 27-127754 | GASKET, REED BLOCK HOUSING |
| 25 | 87692 | REED BLOCK |
| 26 | 34-19719A1 | REED ASSEMBLY |
| 27 | 903911 | REED STOP |
| 28 | 10-57583T | SCREW Comment: REED AND REED STOPS TO REED BLOCK (3/8") |
| 29 | 16-270372 | STUD, CARBURETOR MOUNTING |
| 30 | 21-426585 | CHECK VALVE, BLEED HOSE (STRAIGHT) |
| 31 | 22-15133 | ELBOW, BLEED H OSE (PRESS IN) |
| 32 | 22-59169003 | TEE, BLEED HOSE |
| 33 | 22-56759 | FITTING, BLEED HOSE (PRESS IN) |
| 34 | 32-9938779 | HOSE, BLEED |
| 35 | 22-782792 | ELBOW, REED BLOCK (45 DEG.) |
| 36 | 22-996642 | ELBOW, REED BLOCK (90 DEG.) |
| 37 | 22-8585531 | TEE, REED BLOCK |
| 38 | 32-7889214 | HOSE, REED BLOCK (2-3/4"-4") |
| 39 | 22-54090 | FITTING, PULSE HOSE |
| 40 | 32-9072925 | HOSE, PULSE (6-3/4") |
| 41 | 21-426233 | CHECK VALVE, BLEED HOSE (PRESS-IN) |
| 42 | 22-93890 | ELBOW, REED BLOCK (WITH 1/16" BARB) - 90 DEG. |
| 43 | 22-93891 | TEE, REED BLOCK (WITH 1/16" BARB) |
▶SWIVEL BRACKET AND STEERING ARM (52 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-89221A80 | GASKET SET |
| 1 | 1491-9225A3 | SWIVEL BRACKET ASSEMBLY |
| 2 | 26-87735 | OIL SEAL, SWIVEL BRAKET (LOWER) |
| 3 | 23-818764 | BUSHING, SWIVEL BRACKET - LOWER AND UPPER |
| 4 | 25-33466 | "O" RING, SWIVEL BRACKET - UPPER |
| 5 | 23-67668 | SPACER, SWIVEL BRACKET - UPPER |
| 6 | 22-8M0169589 | FITTING, GREASE |
| 7 | 99170A2 | TILT TUBE |
| 8 | 13-88750 | WAVE WASHER, TILT TUBE |
| 9 | 25-48462 | "O" RING, TILT TUBE |
| 10 | 11-859133 | NUT, TILT TUBE (1"-14) |
| 11 | 25-88341 | GROMMET, SWIVEL BRACKET |
| 12 | 26-85023 | OIL SEAL, SWIVEL BRACKET |
| 13 | 12-87161 | WASHER, TILT LOCK LEVER |
| 14 | 25-48171 | "O" RING, TILT LOCK LEVER |
| 15 | 85028A2 | LEVER ASSEMBLY, TILT LOCK (STARBOARD) |
| 16 | 23-86600 | BUSHING, TILT LEVER RELEASE |
| 17 | 24-85367 | SPRING, TILT LEVER RELEASE |
| 18 | 41052 | PLUNGER, TILT LEVER RELEASE |
| 19 | 16-88876 | STUD, PLUNGER |
| 20 | 86603 | KNOB, PLUNGER |
| 21 | 864751 | COUPLING, TILT LOCK LEVER |
| 22 | 18-87200 | COTTER PIN, LEVER TO COUPLING |
| 23 | 24-88049 | SPRING, TENSION - COUPLING |
| 24 | 18-93861 | COTTER PIN, COUPLING SPRING |
| 25 | 13-78854 | WAVE WASHER, BOTTOM YOKE |
| 26 | 86580A1 | YOKE, BOTTOM |
| 27 | 53-67684 | RETAINING RING, BOTTOM YOLK |
| 28 | 25067 | BUMPER, BOTTOM YOKE SCREW |
| 29 | 10-898831 | SCREW, BOTTOM YOKE ATTACHING (5-7/8") |
| 30 | 78249 | MOUNT, BOTTOM YOKE |
| 31 | 12-49339 | WASHER, BOTTOM YOKE SCREW |
| 32 | 11-25096 | NUT, BOTTOM YOKE SCREW |
| 33 | 12-67670 | WASHER, THRUST - SWIVEL BRACKET |
| 34 | 17-840792A1 | SWIVEL PIN AND STEERING ARM ASSEMBLY |
| 35 | 10-8M0176309 | SCREW, STEERING ARM TO UPPER MOUNT |
| 36 | 78687T | MOUNT, RUBBER - UPPER |
| 37 | 12-66921 | WASHER, UPPER MOUNT BOLT |
| 38 | 12-78688 | WASHER, UPPER MOUNT BOLT |
| 39 | 11-8M0204653 | NUT, UPPER MOUNT BOLT |
| 40 | 67754 | BUMPER, STEERING ARM |
| 41 | 92876A12 | STEERING LINK ASSEMBLY |
| 42 | 10-849838 | SCREW Comment: STEERING LINK TO STEERING ARM (1-1/4") |
| 43 | 11-8M0204726 | NUT, STEERING LINK SCREW |
| 44 | 12-34931 | WASHER, STEERING LINK SCREW |
| 45 | 88238A10 | GROUND WIRE ASSEMBLY |
| 46 | 86485A6 | TILT SWITCH ASSEMBLY |
| 47 | 88342 | STRAP, SWITCH AND SENDER |
| 48 | 10-87926 | SCREW, STRAP TO SWIVEL BRACKET |
| 49 | 54-54457 | CLAMP, SWITCH AND SENDER LEADS |
| 50 | 10-98256 | SCREW, CLAMP TO SWIVEL BRACKET |
| 51 | 12-8M0204649 | WASHER, CLAMP SCREW |
▶TACHOMETER, TRIM GAUGE AND ALARM HORN (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 79-895283Q43 | TACHOMETER |
| 2 | 79101T | BRACKET, MOUNTING-TACHOMETER |
| 3 | 10-32,11-45076 | NUT, TACHOMETER TERMINAL |
| 4 | 84-86323A5 | WIRE, TRIM GAUGE (PURPLE-1-1/2") |
| 5 | 79-895292Q41 | TRIM GAUGE |
| 6 | 79480 | BRACKET, MOUNTING-TRIM GAUGE |
| 7 | 88-72729 | LIGHT BULB, TRIM GAUGE AND TACHOMETER |
| 8 | 88-79888 | SOCKET, TRIM GAUGE AND TACHOMETER |
| 9 | 11-26419 | NUT, TRIM GAUGE TERMINAL (8-32) |
| 10 | 8,13-26995 | LOCKWASHER, TRIM GAUGE TERMINAL |
| 11 | 84-86396A8 | HARNESS |
| 12 | 68878A6 | ALARM HORN AND WIRE ASSEMBLY |
| 13 | 68878A6 | HORN, ALARM |
| 14 | 68879 | COVER, ALARM HORN |
| 15 | 23-8M0084588 | SPACER, ALARM HORN |
| 16 | 12-24676 | WASHER, ALARM HORN |
| 17 | 10-35401 | SCREW, ALARM HORN |
▶THROTTLE LEVER AND SHIFT SHAFT (46 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 814283A2 | BRACKET, ANCHOR - CONTROL CABLES |
| 2 | 10-53167T | SCREW, ANCHOR BRACKET |
| 3 | 67073A1 | LINK ROD ASSEMBLY |
| 4 | 24-20099 | SPRING, LINK ROD TO GUIDE BLOCK |
| 5 | 37896 | GUIDE BLOCK, LINK ROD |
| 6 | 52100 | WEAR PLATE, LINK ROD |
| 7 | 8M0036768 | LATCH, CONTROL CABLE FASTENING |
| 8 | 12-69056 | WASHER, LATCH |
| 9 | 11-826709109 | NUT, LINK ROD |
| 10 | 79932A17 | SHIFT SHAFT ASSEMBLY (EXTRA LONG SHAFT) |
| 12 | 13-29720 | WAVE WASHER, LINK ROD |
| 13 | 23-26600 | BUSHING, NYLON - LINK ROD |
| 14 | 12-24664 | WASHER, LINK ROD |
| 15 | 11-826709109 | NUT, LINK ROD TO SHIFT SHAFT |
| 16 | 39519 | CAP, BARREL RETAINER - ANCHOR BAR |
| 17 | 87609 | LEVER, NYLON - SHIFT CABLE LOCKING |
| 18 | 17-47175 | PIN, LOCATING LEVER AND COVER |
| 19 | 87609A1 | LINK, LOCKING LEVER TO COVER |
| 20 | 90211 | COVER, NYLON - SHIFT CABLE |
| 21 | 95791 | THROTTLE CAM (CASTING #95790) |
| 21A | 24-91821 | SPRING, THROTTLE RETURN |
| 22 | 23-26600 | BUSHING, THROTTLE CAM |
| 23 | 16-20353 | STUD, THROTTLE CAM |
| 24 | 11-36069 | NUT, THROTTLE CAM STUD |
| 25 | 8M0221994 | BARREL, THROTTLE CONTROL ROD |
| 26 | 95829 | ROD, THROTTLE CONTROL |
| 27 | 410952 | LEVER, THROTTLE CONTROL |
| 28 | 10-818165 | SCREW, THROTTLE AND SPARK LEVER (1-3/4") |
| 29 | 23-55164 | BUSHING, THROTTLE LEVER |
| 30 | 23-55171 | BUSHING, SPARK ADVANCE LEVER |
| 31 | 24-68784 | SPRING, THROTTLE AND SPARK ADVANCE LEVER |
| 32 | 12-68410 | WASHER, SPARK ADVANCE LEVER |
| 33 | 41094A3 | LEVER, SPARK ADVANCE |
| 34 | 10-75168 | SCREW, SPARK LEVER - STOP (2-3/4") |
| 35 | 11-29598 | NUT, SPARK ADVANCE LEVER STOP SCREW |
| 36 | 10-69560 | SCREW, SPARK ADVANCE LEVER - STOP (1-1/4") |
| 37 | 11-68219 | NUT, SPARK ADVANCE LEVER STOP SCREW |
| 38 | 48039 | CAP, SPARK ADVANCE LEVER STOP SCREW |
| 39 | 52023 | CAP, SPARK ADVANCE LEVER STOP SCREW |
| 40 | 10-69026 | SCREW, CABLE LATCH TO THROTTLE LEVER |
| 41 | 39483 | LATCH, CABLE |
| 42 | 24-20099 | SPRING, CABLE LATCH TO THROTTLE LEVER |
| 43 | 11-826709109 | NUT, CABLE LATCH SCREW |
| 44 | 10-64022 | SCREW, THROTTLE LEVER _ STOP (2-1/8") |
| 45 | 11-64015 | NUT, THROTTLE LEVER STOP SCREW |
| 46 | 52023 | CAP, THROTTLE LEVER STOP SCREW |
▶TRANSOM BRACKETS (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1494-7476T1 | BRACKET, TRANSOM (PORT) |
| 2 | 10-67757 | SCREW, BRACKET TO TRANSOM (4") |
| 3 | 12-8M0204648 | WASHER, BRACKET SCREW |
| 4 | 11-35000 | NUT, BRACKET SCREW |
| 5 | 1495-7478T1 | BRACKET, TRANSOM (STARBOARD) |
| 6 | 10-87180 | BOLT, TILT |
| 7 | 11-82671317 | NUT, TILT BOLT |
| 8 | 79610A6 | TRIM CYLINDER ASSEMBLY |
| 9 | 23-86489 | BUSHING, TRIM CYLINDER |
| 10 | 12-85022 | WASHER, TRANSOM BRACKET |
| 11 | 24-30316 | SPRING, TRIM CYLINDER |
| 12 | 17-85020T | PIVOT PIN, TRIM CYLINDER |
| 13 | 85024 | SHAFT, TRIM CYLINDER |
| 14 | 23-86637 | BEARING, TRIM SHAFT |
| 15 | 17-91862 | PIN, TRIM CYLINDER |
| 16 | 85026T | PLATE, PIVOT PIN |
| 17 | 10-28636 | SCREW, PLATE TO TRANSOM BRACKET |
| 18 | 12-8M0204649 | WASHER, PLATE SCREW |
| 19 | 85035T | SPACER, TRANSOM BRACKET |
| 20 | 10-70732 | SCREW, SPACER TO TRANSOM BRACKET |
| 21 | 12-8M0204649 | WASHER, SPACER SCREW |
| 22 | 89949A1 | PLATE ASSEMBLY, TRANSOM BRACKET |
| 23 | 10-90192 | SCREW, PLATE TO TRANSOM BRACKET |
| 24 | 32-89024A1 | HOSE, HYDRAULIC - PORT |
| 25 | 32-89023A2 | HOSE, HYDRAULIC - STARBOARD |
| 26 | 54-88512 | CLAMP, HYDRAULIC HOSE |
| 27 | 10-88829 | SCREW, CLAMP TO TRANSOM BRACKET |
| 28 | 13-26996 | LOCKWASHER, CLAMP SCREW |
| 29 | 87871T | COVER, INLET-HYDRAULIC HOSE |
| 30 | 27-87775 | GASKET, INLET COVER |
| 31 | 10-32866 | SCREW, INLET COVER |
| 32 | 12-20878 | WASHER, INLET COVER SCREW |
| 33 | 11-8M0204718 | NUT, INLET COVER SCREW |
| 34 | 25-45507 | GROMMET, INLET COVER |
| 35 | 22-87207 | CONNECTOR, HYDRAULIC HOSE |
▶WIRING HARNESS, STARTER SOLENOID AND RECTIFIER (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 434292 | PLATE, IGNITION |
| 2 | 332-7778A12 | SWITCH BOX |
| 3 | 10-90815 | SCREW, SWITCH BOX (2-1/4") |
| 4 | 23-94304 | SPACER, SWITCH BOX SCREW |
| 5 | 23-94453 | BUSHING, SWITCH BOX SCREW |
| 6 | 11-45076 | NUT, SWITCH BOX TERMINAL |
| 7 | 84-60871A10 | WIRE ASSEMBLY, GROUND |
| 8 | 10-62568 | NUT, SWITCH BOX TERMINAL |
| 9 | 84-62310A2 | CABLE Comment: SWITCH BOX TO SWITCH BOX (WHITE/BLACK) |
| 10 | 10-60411 | SCREW, IGNITION PLATE (1-1/4") |
| 11 | 13-8M0204647 | LOCKWASHER, IGNITION PLATE SCREW |
| 12 | 12-36042 | WASHER, IGNITION PLATE SCREW |
| 13 | 12-67264 | WASHER, IGNITION PLATE SCREW (RUBBER) |
| 14 | 23-67268 | BUSHING, IGNITION PLATE SCREW |
| 15 | 84-65999A3 | CABLE ASSEMBLY, BLACK |
| 16 | 10-38055 | SCREW, CABLE TO IGNITION PLATE (5/8") |
| 17 | 8M0058226 | RECTIFIER |
| 18 | 10-38055 | SCREW, RECTIFIER TO IGNITION PLATE (5/8") |
| 20 | 11-45076 | NUT, RECTIFIER TERMINALS |
| 21 | 87-33386A3 | MERCURY SWITCH |
| 22 | 10-38055 | SCREW, MERCURY SWITCH (5/8") |
| 23 | 11-45076 | NUT, MERCURY SWITCH TERMINAL |
| 25 | 10-22028 | SCREW, LEAD ATTACHING (1/2") |
| 26 | 84-88439A2 | BATTERY CABLE (NEGATIVE) |
| 27 | 84-96220A4 | HARNESS, ENGINE |
| 28 | 61990 | STA-STRAP, HARNESS AND CABLES |
| 29 | 89-853654A1 | SOLENOID, STARTER |
| 30 | 10-20540 | SCREW, SOLENOID TO IGNITION PLATE (5/8") |
| 31 | 13-26992 | LOCKWASHER, SOLENOID SCREW |
| 32 | 84-65999A2 | CABLE ASSEMBLY, UPPER MOUNT (BLACK) |
| 33 | 10,13-26996 | LOCKWASHER, SOLENOID TERMINALS |
| 34 | 11-68219 | NUT, SOLENOID TERMINALS (5/16") |
| 36 | 13-8M0204647 | LOCKWASHER, SOLENOID TERMINALS (5/16") |
| 37 | 11-8M0204668 | NUT, SOLENOID TERMINALS (5/16 - 18) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury V-225 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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