06211-ZV5-505 Service Kit for Honda BF35A BF40A BF45A BF50A | JLM Marine

Service Kit for Honda BF35A BF40A BF45A BF50A – OEM Ref. 06211-ZV5-505

This aftermarket service kit is designed to fit Honda BF35A, BF40A, BF45A, and BF50A outboard engines. It consolidates the essential maintenance components into a single kit, making routine service straightforward and efficient for technicians and boat owners alike.

The kit covers water pump, thermostat, filtration, and sealing components referenced under Honda OEM number 06211-ZV5-505. All parts are manufactured to OEM specifications and are supplied as aftermarket replacements.

• Covers water pump impeller replacement, thermostat service, oil and fuel filtration, and sealing in one kit
• Compatible with four Honda BF-series outboard models ranging from 35 HP to 50 HP
• Includes drain gaskets and O-rings for a complete, leak-free service

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket references.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

This service kit includes all items listed below. Verify each part number against your engine's service manual before installation.

• 19233-ZV5-000 – Gasket × 1
• 90752-ZV5-000 – Key × 1
• 91356-ZV5-000 – O-ring × 1
• 19210-ZV5-003 – Impeller × 1
• 19300-ZV5-043 – Thermostat × 1
• 15400-PFB-014 – Oil Filter × 1
• 16900-SA5-004 – Fuel Filter × 1
• 12-191833 – Drain Gasket × 3
• 91301-ZW4-003 – O-ring × 3
• 90758-ZV5-000 – Cotter Pin × 1
• 24OP149 – Gear Oil Pump × 1

Installation Guide

1. Prepare the engine: Trim the engine to the fully down position, disconnect the battery, and allow the engine to cool completely before beginning service.
2. Drain fluids: Drain the engine oil and gear oil. Use the included Drain Gaskets (12-191833) when reinstalling drain plugs to ensure a leak-free seal.
3. Replace the oil filter: Remove the old oil filter and install the new Oil Filter (15400-PFB-014). Lightly lubricate the new filter gasket with fresh oil before threading it on.
4. Replace the fuel filter: Locate the inline fuel filter, relieve any fuel line pressure, then swap in the new Fuel Filter (16900-SA5-004). Ensure all clamps are secure and there are no fuel leaks.
5. Remove the water pump housing: Disassemble the lower unit as required per the Honda BF35A–BF50A service manual to access the water pump assembly.
6. Replace the impeller: Remove the old impeller and slide the new Impeller (19210-ZV5-003) onto the driveshaft, noting the correct rotational orientation before seating it fully in the housing.
7. Install the key and cotter pin: Fit the new Key (90752-ZV5-000) into its keyway on the driveshaft, then secure with the new Cotter Pin (90758-ZV5-000) as specified.
8. Replace the water pump gasket and O-rings: Install the new Gasket (19233-ZV5-000) and O-rings (91356-ZV5-000 × 1; 91301-ZW4-003 × 3) in their respective grooves. Lightly lubricate O-rings with clean water or grease before assembly.
9. Reassemble the lower unit: Carefully reassemble the lower unit, ensuring all mating surfaces are clean and components are properly aligned.
10. Replace the thermostat: Access the thermostat housing per the service manual, remove the old thermostat, and install the new Thermostat (19300-ZV5-043). Reinstall the housing and torque fasteners to spec.
11. Install the gear oil pump: Replace the gear oil pump with the new Gear Oil Pump (24OP149) as directed in the service manual, then refill the lower unit with fresh gear oil.
12. Final checks: Refill engine oil, reconnect the battery, and run the engine in a test tank or on the water. Confirm water pump output (tell-tale stream), check for oil/fuel leaks, and verify normal operating temperature.

Troubleshooting & FAQ

How do I confirm this service kit fits my Honda outboard?
This kit fits the Honda BF35A, BF40A, BF45A, and BF50A engine models. Cross-check the OEM reference number 06211-ZV5-505 against your engine's service manual or parts catalog to confirm fitment before ordering.

How often should I replace the water pump impeller?
Honda generally recommends inspecting and replacing the water pump impeller every 1–2 years or 100 hours of operation, whichever comes first. A failing impeller can cause overheating and serious engine damage.

What are the signs that the thermostat needs replacing?
Common symptoms include the engine overheating, running consistently cooler than normal, or erratic temperature gauge readings. Replacing the thermostat as part of routine maintenance helps prevent unexpected failures.

How often should the oil filter and fuel filter be replaced?
As a general guideline, replace the oil filter at every oil change (typically every 100 hours or annually) and the fuel filter at least once per season or if you notice fuel delivery issues such as rough idling or hard starting.

Can I install this kit myself, or do I need a professional?
Mechanically experienced boaters familiar with outboard service procedures can complete this service using Honda's official service manual. However, professional installation is recommended for those without prior outboard maintenance experience, particularly for lower unit disassembly.

What is the difference between this and the OEM Honda kit?
This is an aftermarket replacement kit manufactured to OEM specifications. It is not sourced from Honda directly. The components are built to equivalent dimensional and material standards, and the kit is produced in an ISO9002-certified facility.

Is this an OEM or aftermarket part?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.