06211-ZZ3-506 Outboard Service Kit for Honda BF60A | JLM Marine

Outboard Service Kit for Honda BF60A – OEM Part 06211-ZZ3-506

This aftermarket service kit is designed as a maintenance replacement for the Honda BF60A outboard engine. It consolidates the key wear items and consumables needed for a thorough service interval into a single, convenient package—covering cooling system, lubrication, fuel delivery, and sealing components.

The kit is a direct replacement for Honda OEM reference 06211-ZZ3-506 and includes all parts listed in the original Honda service kit specification. All components are manufactured to OEM-equivalent specifications and are not OEM parts.

• Covers cooling, fuel, oil, and sealing service items in one kit for the Honda BF60A
• Includes impeller, thermostat, oil filter, fuel filter, gear oil pump, O-rings, gaskets, and more
• Aftermarket replacement manufactured to OEM-equivalent specifications

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket references.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

The following items are included in this service kit. Verify all part numbers against your engine's service manual before installation.

• 19233-ZV5-000 – Gasket ×1
• 90752-ZV5-000 – Key ×1
• 91356-ZV5-000 – O-ring ×1
• 19210-ZV5-003 – Impeller ×1
• 91356-ZZ3-000 – O-ring ×1
• 19300-ZW9-003 – Thermostat ×1
• 15400-PFB-014 – Oil Filter ×1
• 16911-ZZ5-003 – Fuel Filter ×1
• 16073-ZZ5-003 – O-ring ×1
• 12-191833 – Drain Gasket ×3
• 91301-ZW4-003 – O-ring ×3
• 90758-ZV5-000 – Cotter Pin ×1
• 24OP149 – Gear Oil Pump ×1

Installation Guide

1. Preparation: Place the outboard in a safe, stable position and disconnect the battery before beginning any service work.
2. Drain fluids: Drain the engine oil and gear oil completely. Replace the drain plug gaskets (12-191833) with the new ones included in the kit—use all three provided.
3. Remove the lower unit: Detach the lower unit from the mid-section to access the water pump housing and gear oil pump.
4. Water pump disassembly: Remove the water pump housing cover and pull out the old impeller. Note the orientation and key position before removal.
5. Install the new impeller: Install the new 19210-ZV5-003 Impeller, aligning it with the replacement 90752-ZV5-000 Key. Replace the housing gasket (19233-ZV5-000) and the associated O-rings (91356-ZV5-000, 91356-ZZ3-000).
6. Gear oil pump replacement: Remove the old gear oil pump and install the new 24OP149 Gear Oil Pump. Ensure all seating surfaces are clean before fitting.
7. Reassemble the lower unit: Reinstall the lower unit, replacing any applicable O-rings (91301-ZW4-003 ×3) and the 90758-ZV5-000 Cotter Pin. Torque all fasteners to Honda BF60A service manual specifications.
8. Thermostat replacement: Access the thermostat housing on the powerhead. Remove the old thermostat and install the new 19300-ZW9-003 Thermostat, replacing the associated O-ring (16073-ZZ5-003).
9. Oil filter replacement: Unscrew the old oil filter and install the new 15400-PFB-014 Oil Filter. Pre-fill the filter with fresh engine oil and lightly lubricate the gasket before fitting.
10. Fuel filter replacement: Locate the inline fuel filter and replace it with the new 16911-ZZ5-003 Fuel Filter. Ensure fuel line clamps are secure and check for leaks after installation.
11. Refill fluids: Refill the engine with the correct grade of engine oil and refill the gear case with the recommended gear oil to the specified level.
12. Final check: Reconnect the battery, start the engine (in a water source or with a flushing attachment), and confirm proper water flow from the tell-tale, no oil or fuel leaks, and correct thermostat operation before returning the engine to service.

Troubleshooting & FAQ

How do I confirm this kit fits my Honda engine?
This kit is designed specifically for the Honda BF60A outboard. Check your engine's model label (usually located on the engine cowling or mid-section) to confirm the model designation before ordering.

How often should I replace the impeller on my BF60A?
Honda generally recommends inspecting and replacing the water pump impeller every 2–3 years or 300 hours of use, whichever comes first. More frequent replacement may be needed if the engine has been run dry or in sandy/gritty water conditions.

Do I need to replace all items in the kit at the same service interval?
This kit is assembled to cover a comprehensive service interval. While individual items like the oil filter and fuel filter are typically replaced at every annual service, items like the impeller, thermostat, and gear oil pump may follow longer intervals. Refer to your Honda BF60A service manual for specific intervals for each component.

What are signs that the impeller or thermostat needs replacement?
Reduced or absent water flow from the tell-tale, engine overheating warnings, or elevated temperature gauge readings are common indicators. A cracked, brittle, or worn impeller, or a thermostat that fails to open at the correct temperature, should be replaced immediately to prevent engine damage.

How do I know if the gear oil pump is failing?
Signs of gear oil pump failure include low gear oil levels without a visible external leak, unusual noise from the lower unit, or difficulty maintaining proper gear oil pressure. Replacing it during a scheduled service interval is the best preventive measure.

Is this an OEM part or aftermarket?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.