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Mercury 900, 90 (4845301 THRU 5299505) Parts & Diagrams
🔎 Mercury 900, 90 Reference Library — Exploded parts diagrams (26 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 900, 90 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 90 HP |
| Displacement | 2100 cc |
| Bore x Stroke | 90 mm x 81 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 5.2 L (5.5 quart) |
| Recommended Engine Oil | Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity | 710 mL (24 fl oz) |
| Idle Speed (in gear) | 650 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5000-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 900, 90:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 900, 90.
▶BOTTOM COWL AND SHIFT LINKAGE (32 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2115-8963A1 | COWL, BOTTOM |
| 2 | 52862A2 | DRIP TRAY ASSEMBLY, BOTTOM COWL |
| 3 | 37940 | PAD, SOUND - DRIP TRAY |
| 4 | 10-48408 | SCREW, DRIP TRAY TO BOTTOM COWL (1/2") |
| 5 | 32-8M0108355 | HOSE, DRIP TRAY TO BOTTOM COWL (8") |
| 6 | 39616 | BOOT, CONTROL CABLES - BOTTOM COWL |
| 7 | 76369 | SPACER, BOTTOM COWL (COWL FRONT COVER) |
| 8 | 10-48591 | SCREW, SPACER TO BOTTOM COWL (1/2") |
| 9 | 37637 | BOOT, FUEL CONNECTOR - BOTTOM COWL |
| 10 | 37445 | SUPPORT, WIRING HARNESS - BOTTOM COWL |
| 11 | 10-69029 | SCREW, SUPPORT TO BOTTOM COWL (1 3/4") |
| 13 | 32-8M0108355 | HOSE Comment: TELL TALE - EXHAUST COVER TO BOTTOM COWL (21 1/2") |
| 14 | 52889 | NOZZLE, TELL TALE HOSE TO BOTTOM COWL |
| 15 | 10-48408 | SCREW Comment: TELL TALE NOZZLE TO BOTTOM COWL (1/2") |
| 16 | 22-782792 | ELBOW, TELL TALE HOSE TO CYLINDER BLOCK |
| 17 | 60304A54 | SHIFT SHAFT ASSEMBLY, UPPER |
| 18 | 23-26600 | BUSHING, SHIFT SHAFT |
| 20 | 73402 | LINK ROD ASSEMBLY |
| 21 | 12-35462 | WASHER, LINK ROD |
| 22 | 11-36069 | NUT, LINK ROD |
| 23 | 13-29720 | WASHER, WAVE - LINK ROD |
| 24 | 52732A6 | BRACKET, ANCHOR - CONTROL CABLES |
| 25 | 39519 | CAP, BARREL RETAINER - ANCHOR BRACKET |
| 26 | 87609A1 | LEVER, NYLON - SHIFT CABLE LOCKING |
| 27 | 17-47175 | PIN, LOCKING LEVER AND COVER FASTENING |
| 28 | 39667 | COVER, NYLON - SHIFT CABLE |
| 29 | 87609A1 | LINK, LOCKING LEVER TO COVER |
| 30 | 10-35386 | SCREW Comment: ANCHOR BRACKET TO CYLINDER BLOCK (1") |
| 31 | 24-20099 | SPRING, LINK ROD TO GUIDE BLOCK |
| 32 | 37896 | GUIDE BLOCK, LINK ROD |
| 33 | 52100 | WEAR PLATE, LINK ROD |
| 34 | 8M0036768 | LATCH Comment: CONTROL CABLE FASTENING - ANCHOR BRACKET |
▶CARBURETOR ASSEMBLY (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| -- | 1395-51091 | REPAIR PARTS KIT ( 1 PER CARBURETOR) |
| 1 | 1368-5702A9 | CARBURETOR ASSEMBLY |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 6 | 1395-83181 | INLET NEDLE, SEAT AND GASKET |
| 10 | 1395-5680 | COVER, FLOAT BOWL |
| 11 | 1395-5733 | JET, BOWL VENT |
| 12 | 1395-5734 | HOSE, ECONOMIZER |
| 13 | 10-52195 | SCREW, FLOAT BOWL COVER |
| 14 | 1395-4804 | SCREW, FLOAT BOWL COVER |
| 15 | 13-26995 | LOCKWASHER, FLOAT BOWL COVER SCREW |
| 17 | 8146791 | LEVER, THROTTLE (SEE NOTE BELOW) Comment: USED ON CENTER AND LOWER CARBURETOR ONLY--REPLACED WITH A-52518 CLUSTER ON UPPER CARBURETOR |
| 18 | 1395-6027 | SCREW, THROTTLE STOP LEVER |
| 19 | 1395-7942 | SHAFT, THROTTLE |
| 21 | 1395-4540 | SCREW, BODY (IDLE TUBE) |
| 22 | 1395-5108 | SHUTTER, THROTTLE |
| 27 | 1395-4542 | SCREW, PLUG - MAIN NOZZLE |
| 28 | 1395-6029 | JET, MAIN FUEL (.068) |
| 29 | 1395-4541 | SCREW, PLUG - MAIN FUEL JET CHANNEL |
| 32 | 1395-4543 | SCREW, BODY CHANNEL |
| 34 | 27-481641 | GASKET, CARBURETOR FLANGE |
| 35 | 11-64809 | NUT, CARBURETOR MOUNTING STUD |
▶CARBURETOR LINKAGE AND CHOKE SOLENOID (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 54293A10 | CHOKE SOLENOID |
| 2 | 13-26996 | LOCKWASHER, SOLENOID TERMINAL |
| 3 | 11-68219 | NUT, SOLENOID TERMINAL |
| 4 | 10-25299 | SCREW, CHOKE SOLENOID (3/4") |
| 5 | 13-8M0204647 | LOCKWASHER, CHOKE SOLENOID SCREW |
| 6 | 90548A1 | PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID |
| 7 | 52518 | CLUSTER Comment: THROTTLE LEVER (UPPER CARBURETOR) |
| 8 | 1395-6027 | SCREW, CLUSTER TO THROTTLE LEVER |
| 9 | 1368-5702A9 | CARBURETOR ASSEMBLY, COMPLETE |
| 10 | 53720A2 | THROTTLE PICK-UP BRACKET ASSEMBLY |
| 11 | 10-66104 | SCREW, THROTTLE BRACKET MOUNTING |
| 12 | 28-89694 | INSERT, THROTTLE COUPLING |
| 17 | 90242A1 | KNOB, CHOKE ROD |
| 18 | 25-20116 | GROMMET, CHOKE ROD |
| 19 | 49589 | STRAP, CHOKE KNOB TO CHOKE ROD |
| 20 | 10-77137 | SCREW, STRAP TO CHOKE KNOB (5/8") |
| 22 | 48203 | ROD, CHOKE |
| 23 | 10-48591 | SCREW, STRAP TO CHOKE ROD (1/2") |
| 24 | 11-46438 | NUT, STRAP TO CHOKE ROD SCREW |
| 25 | 48152 | SHUTTER, CHOKE - CARBURETOR |
| 26 | 16-69037 | STUD, CARBUREOTR - CHOKE SHUTTER PIVOT |
| 27 | 11-20110 | NUT, CHOKE SHUTTER TO CARBURETOR STUD |
| 28 | 35-57819 | SCREEN ASSEMBLY, FILTE - CARBURETOR |
| 29 | 10-23015 | SCREW Comment: UPPER CARBURETOR FILTER SCREEN TO CARB. (1") |
| 30 | 24-57818 | SPRING, UPPER FILTER SCREEN SCREW |
| 31 | 11-20110 | NUT Comment: CARBURETOR FILTER SCREEN FASTENING SCREW |
| 32 | 24-48230 | SPRING, CHOKE ROD TENSION |
| 33 | 10-657461 | STUD, CHOKE ROD SRPING TO CARBURETOR |
| 34 | 23-32427 | SPACER, CHOKE ROD SPRING STUD |
| 35 | 11-8M0207775 | NUT, CHOKE ROD SPRING TO CARBURETOR STUD |
▶CLAMP BRACKET AND REVERSE LOCK (46 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| 1 | 1440-8394A1 | CLAMP BRACKET ASSEMBLY |
| 2 | 10-78492A1 | THUMB SCRW ASSEMBLY |
| 2A | 10-78495 | SCREW, WASHER ATTACHING |
| 2B | 12-78493 | WASHER, THUMB SCREW |
| 3 | 75043 | CAP, THUMB SCREW |
| 4 | 8M0041936 | TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET |
| 5 | 12-52864 | WASHER, CLAMP BRACKET TILT TUBE |
| 6 | 11-858869 | NUT, TILT TUBE FASTENING |
| 7 | 53078 | CAP, PLASTIC - TILT TUBE |
| 8 | 23-59624 | SPACER, CLAMP BRACKET STUD |
| 9 | 16-59625 | STUD Comment: CLAMP BRACKET (NOT USED WITH FULL POWER TRIM) |
| 10 | 13-8M0204647 | LOCKWASHER, CLAMP BRACKET STUD |
| 11 | 11-28770 | NUT, CLAMP BRACKET STUD |
| 12 | 17-8M0026068 | TILT LOCK PIN ASSEMBLY Comment: (NOT USED WITH FULL POWER TRIM) |
| 13 | 10-68299 | BOLT Comment: CLAMP BRACKET TO BOAT TRANSOM (UPPER) |
| 14 | 12-68300 | WASHER, CLAMP BRACKET BOLT (UPPER) |
| 15 | 11-82670912 | NUT, CLAMP BRACKET BOLT |
| 16 | 55-28416 | PIN, UPPER SHOCK MOUNTING |
| 17 | 24-94891 | SPRING, COIL - SWIVEL BRACKET Comment: NOT USED WITH FULL POWER TRIM |
| 18 | 17-38311 | PIN, COIL SPRIN MOUNTING Comment: NOT USED WITH FULL POWER TRIM |
| 19 | 23-28688 | SPACER, RUBBER - COIL SPRING POSITIONING Comment: NOT USED WITH FULL POWER TRIM |
| 20 | 63473 | TUBE Comment: CUSHING - SHOCK PIN (USED WITH FULL POWER TRIM) |
| 21 | 76386 | TILT LCOK ASSEMBLY (STARBOARD) |
| 22 | 76385T | TILT LOCK ASSEMBLY (PORT) |
| 23 | 79659 | TUBE, TILT LOCK |
| 25 | 13-69150 | WASHER Comment: WAVE - TILT LOCK (STARBOARD SIDE ONLY) |
| 25A | 26-22734 | OIL SEAL, SWIVEL BRACKET (TILT LOCK) |
| 25B | 12-76388 | WASHER, TILT LOCK (STARBOARD SIDE ONLY) |
| 25C | 25-627021 | "O" RING, TILT LOCK |
| 26 | 18-47959 | COTTER PIN, TILT LCOK |
| 27 | 87431 | REVERSE LOCK ASSEMBLY Comment: NOT USED WITH FULL POWER TRIM |
| 28 | 24-78203A2 | SPRING, REVERSE LOCK TENSION Comment: NOT USED WITH FULL POWER TRIM |
| 29 | 56349 | SHAFT, REVERSE LOCK PIVOT Comment: NOT USED WITH FULL POWER TRIM |
| 30 | 18-45882 | COTTER PIN, REVERSE LOCK TO SHAFT Comment: NOT USED WITH FULL POWER TRIM |
| 31 | 55-28414 | PIN, LOWER SHOCK MOUNTING |
| 32 | 10-21937 | SCREW, LOWER SHOCK PIN |
| 33 | 11-8M0207775 | NUT, LOWER SHOCK PIN SCREW |
| 34 | 55-58780A7 | SHOCK ABSORBER Comment: NOT USED WITH FULL POWER TRIM |
| 35 | 23-32171 | BUSHING, RUBBER - SHOCK ABSORBER (UPPER) Comment: NOT USED WITH FULL POWER TRIM |
| 36 | 23-28198 | BUSHING, RUBBER - SHOCK ABSORBER (LOWER) Comment: NOT USED WITH FULL POWER TRIM |
| 37 | 23-73203 | SPACER Comment: UPPER SHOCK BUSHING TO CLAMP BRACKET |
| 38 | 12-28196 | WASHER, UPPER BUSHING RETIANER (INNER) |
| 39 | 12-59378 | WASHER, LOWER BUSHING RETAINER (INNER) |
| 40 | 12-69374 | WASHER Comment: UPPER AND LOWER BUSHING RETAINER (OUTER) |
| 41 | 10-69375 | SCREW Comment: UPPER AND LOWER SHOCK MOUNTING PIN |
▶COWLING AND FRONT COVER (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 92-271091 | ADHESIVE COMPOUND, EMBLEM FASTENING |
| 1 | 2183-7928A3 | COWL FRONT COVER ASSEMBLY Comment: (WITHOUT DECALS) |
| 2 | 56849 | KNOB, COWL FRONT COVER FASTENING |
| 3 | 12-30771 | WASHER, COVER FASTENING KNOB (RUBBER) |
| 4 | 12-59572 | WASHER, COVER FASTENING KNOB (PLASTIC) |
| 5 | 24-30772 | SPRING, TENSION - FASTENING KNOB |
| 6 | 17-29077 | ROLL PIN, TENSION SPRING TO KNOB |
| 7 | 31089 | STRIP, SOUND ABSORBING |
| 8 | 38674 | BAG, STARTER ROPE |
| 9 | 35769 | SEAL, SOUND ABSORBING - UPPER |
| 10 | 53334 | SEAL, SOUND ABSORBING - TOP |
| 11 | 2136-4660A4 | WRAP AROUND COWL ASSEMBLY Comment: (WITHOUT DECALS) |
| 12 | 46785A1 | COWL LATCH ASSEMBLY |
| 13 | 30413 | HOOK, COWL LATCH FASTENING |
| 14 | 30021 | BLANKET, SOUND ABSORBING |
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (31 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 27-85653A87 | GASKET SET |
| 1 | 436-9072A1 | CRANKSHAFT ASSEMBLY |
| 3 | 30-62567T | BEARING, BALL - UPPER |
| 4 | 30-63742T | BEARING, BALL - LOWER |
| 5 | 54196A6 | CARRIER ASSEMBLY, "O" RING |
| 6 | 65800 | "O" RING, CARRIER |
| 7 | 535-5397A4 | CENTER MAIN BEARING ASSEMBLY |
| 8 | 17-20032 | DOWL PIN, CENTER MAIN BEARING |
| 9 | 29-714221 | BEARING, NEEDLE - OUTER RACE |
| 10 | 26113T | RACE, OUTER (PAIR) |
| 11 | 53-26933 | RING, SNAP - OUTER RACE |
| 12 | 17-47246 | DOWEL PIN, STEPPED |
| 13 | 10-22968 | SCREW, CENTER MAIN BEARING CLAMPING |
| 14 | 11-8M0207775 | NUT, BEARING CLAMPING SCREW |
| 15 | 540-5266T5 | MAIN BEARING ASSEMBLY, VALVE TYPE |
| 16 | 17-20032 | DOWEL PIN, MAIN BEARING |
| 17 | 10-45775 | SCREW, MAIN BEARING CLAMPING |
| 18 | 11-45774 | NUT, MAIN BEARING CLAMPING SCREW |
| 19 | 34-56007A1 | REED SET, MATCHED - MAIN BEARING |
| 20 | 34-56008 | REED STOP, MAIN BEARING REED VALVES |
| 21 | 10-62204 | SCREW, REED STOP MOUNTING |
| 22 | 11-53153 | NUT, REED STOP SCREW |
| 23 | 774-9137A12 | PISTON AND PISTON PIN ASSEMLBY |
| 24 | 53-857196 | LOCK RING, PISTON PIN |
| 25 | 39-78816A12 | RING, PISTON |
| 26 | 624-8101A3 | CONNECTING ROD AND CAP ASSEMBLY |
| 27 | 31-62596A1 | BEARING ASSEMBLY, CRANKPIN |
| 28 | 10-54803 | SCREW, CONNECTING ROD |
| 29 | 11-49091 | NUT, CONNECTING ROD SCREW |
| 30 | 29-8M0214934 | BEARING, NEEDLE - PISTON PIN |
| 31 | 12-8M0032839 | WASHER, NEEDLE LOCATING |
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| 1 | 852-7393A2 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY |
| 2 | 27-53862 | GASKET, CRANKCASE TO CYLINDER BLOCK |
| 3 | 66517 | RESTRICITON, CRANKCASE BLEED |
| 4 | 16-64936 | STUD, CARBURETOR MOUNTING (1 3/16") |
| 5 | 16-64281 | STUD Comment: CRANKCASE TO EXHAUST EXTENSION PLATE (1 7/8") |
| 6 | 17-43044 | PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK |
| 7 | 17-63779 | PIN, DOWEL - CYLINDER BLOCK TO MAIN BEARING |
| 8 | 16-64282 | STUD Comment: CYLINDER BLOCK TO DRIVE SHAFT HOUSING PALTE (4") |
| 9 | 56029T | COVER, STARTER MOTOR BRAKCET - TOP |
| 10 | 10-69267 | SCREW, TOP COVER ATTACHING (1 3/4") |
| 11 | 13-8M0204647 | LOCKWASHER, TOP COVER SCREWS |
| 13 | 76867 | COVER, STARTER MOTOR BRACKET - BOTTOM |
| 14 | 10-73279 | SCREW, BOTTOM ATTACHING (1 7/8") |
| 15 | 13-8M0204647 | LOCKWASHER, BOTTOM COVER SCREW |
| 17 | 10-73657 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") |
| 18 | 12-22753 | WASHER Comment: CRANKCASE TO CYLINDER BLOCK SCREWS |
| 19 | 11-29250 | NUT Comment: CRANKCASE TO CYLINDER BLOCK SCREWS (LOWER) |
| 20 | 10-20359 | SCREW, CENTER MAIN BEARING LOCKING |
| 21 | 14-20091 | TAB WASHER, BEARING LOCKING SCREW |
| 22 | 58124A4 | SWITCH, MERCURY |
| 23 | 10-69235 | SCREW Comment: SWITCH TO FRONT MOUNTING BRACKET (1/2") |
| 24 | 10-62568 | SCREW, MERCURY SWITCH LEAD |
| 25 | 21-42866 | CHECK VALVE, BLEED HOSE - UPPER |
| 26 | 32-9938779 | HOSE, BLEED (22") |
| 27 | 21-428671 | CHECK VALVE, BLEED HOSE - LOWER |
| 28 | 22-20781 | ELBOW, BALANCE HOSE |
| 29 | 32-8M0108355 | HOSE, BALANCE - MAIN BERING (6 1/4") |
| 30 | 22-8585531 | TEE, BALNCE HOSE |
▶DISTRIBUTOR ADAPTOR AND VERTICAL LINKAGE (54 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 393-3736A79 | HOUSING ASSEMBLY, DISTRIBUTOR |
| 2 | 32197 | STOP, SPARK ADVANCE - DISTRIBUTOR HOUSING |
| 3 | 17-27962 | PIN, ANCHOR SPRING - DISTRIBUTOR HOUSING |
| 4 | 24-27944 | SPRING, HORSESHOE - DISTRIBUTOR HOUSING |
| 5 | 12-53540 | WASHER Comment: ECONOMIZER COLLAR - DISTRIBUTOR HOUSING |
| 6 | 55804A1 | ECONOMIZER COLLAR ASSEMBLY |
| 7 | 17-27961 | PIN, ECONOMIZER COLLAR - SPRING RETAINER |
| 8 | 22-25094 | FITTING, GREASE - ECONOMIZER COLLAR |
| 9 | 27947 | SWIVEL, LINKAGE - ECONOMIZER COLLAR |
| 12A | 67469 | ROD, LINK - UPPER |
| 13 | 27948 | SWIVEL Comment: UPPER LINK ROD TO THROTTLE CONTROL LEVER |
| 14 | 78992 | LEVER, THROTTLE CONTROL |
| 15 | 13-39954 | WASHER Comment: WAVE - THROTTLE CONTROL LEVER SWIVEL |
| 16 | 12-8M0204649 | WASHER, THROTTLE CONTROL LEVER SWIVEL |
| 17 | 11-35888 | NUT, UPPER LINK ROD THROTTLE CONTROL LEVER |
| 18 | 10-31830 | SCREW Comment: THROTTLE LEVER TO EXHAUST COVER (1 3/4") |
| 19 | 12-8M0042641 | WASHER, THROTTLE CONTROL LEVER SCREW |
| 20 | 23-45818 | BUSHING, THROTTLE CONTROL LEVER SCREW |
| 21 | 11-8M0204726 | NUT, THROTTLE CONTROL LEVER SCREW |
| 22 | 37587 | SWIVEL Comment: LOWER - THROTTLE CONTROL LEVER TO THROTTLE CABLE |
| 23 | 11-35888 | NUT, THROTTLE CABLE TO LOWER SWIVEL |
| 24 | 48692 | COLLAR, THROTTLE ACTUATOR |
| 25 | 10-48675 | SCREW, ADJUSTING - THROTTLE ACTUATOR COLLAR (1 1/2") |
| 26 | 11-64015 | NUT, THROTTLE ACTUATOR COLLAR ADJUSTING SCREW |
| 27 | 52023 | CAP, NYLON - THROTTLE ACTUATOR COLLAR ADJUSTING SCREW |
| 28 | 48671 | PLATE, THROTTLE ACTUATOR |
| 29 | 10-37892 | SCREW Comment: THROTTLE ACTUATOR PLATE TO ECONOMIZER COLLAR (1") |
| 30 | 12-30164 | WASHER Comment: THROTTLE ACTUATOR PLATE FASTENING SCREW |
| 31 | 13-26996 | LOCKWASHER Comment: THROTTLE ACTUATOR PLATE FASTENING SCREW |
| 32 | 23-48674 | SPACER, THROTTLE ACTUATOR PLATE SCREW |
| 33 | 58454 | CAM, THROTTLE ACTUATOR PLATE |
| 34 | 12-46246 | WASHER, ADAPTOR - DISTRIBUTOR HOUSING |
| 35 | 66165A2 | ADAPTOR ASSEMBLY, DISTRIBUTOR |
| 36 | 22-25094 | FITTING, GREASE - DISTRIBUTOR ADAPTOR |
| 37 | 10-73657 | SCREW Comment: DISTRIBUTOR HOUSING TO CRANKCASE (1 1/2") |
| 38 | 12-20084 | WASHER, DISTRIBUTOR HOUSING SCREW |
| 40 | 84-93388A1 | WIRE Comment: GROUND - DISTRIBUTOR ADAPTOR TO FRONT SUPPORT BRACKET |
| 41 | 55805 | BRAKCET, STOP |
| 42 | 10-28636 | SCREW Comment: DISTRIBUTOR ADAPTOR TO STOP BRACKET (3/4") |
| 43 | 12-35462 | WASHER, STOP BRACKET FASTENING SCREW |
| 44 | 10-64022 | SCREW, STOP BRACKET ADJUSTING (2 1/8") |
| 45 | 11-64015 | NUT, STOP BRACKET ADJUSTING SCREW |
| 46 | 52023 | CAP, NYLON - STOP BRACKET ADJUSTING SCREW |
| 47 | 12-27939 | WASHER, DISTRIBUTOR HOUSING |
| 48 | 14-27960 | TAB WASHER, ADAPTOR CAP FASTENING |
| 49 | 13-27959 | WASHER Comment: WAVE - DISTRIBUTOR BALL BEARING TENSION |
| 50 | 54567 | CAP, DISTRIBUTOR HOUSING |
| 51 | 23-47250 | SPACER, DRIVE PULLEY |
| 52 | 29906A1 | DRIVEN PULLEY ASSEMBLY |
| 53 | 17-29908 | PIN, ROLL - FLANGE LOCATING |
| 54 | 29907 | FLANGE, DRIVEN PULLEY |
| 55 | 28-29910 | KEY, DISTRIBUTOR DRIVER |
| 56 | 10-68554 | SCREW, PULLEY CLAMPING |
| 57 | 20140 | BELT, TIMING |
▶DISTRIBUTOR HOUSING AND ROTOR (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| -- | 8M0084600 | CONNECTOR, SPARK PLUG LEAD |
| 1 | 30-20066 | BALL BEARING, DISTRIBUTOR HOUSING (UPPER) |
| 2 | 11-54209 | NUT, ROTOR SHAFT TO DISTRIBUTOR HOUSING |
| 3 | 23-53539 | SLEEVE, ROTOR SHAFT |
| 4 | 393-3736A79 | HOUSING ASSEMBLY, DISTRIBUTOR |
| 5 | 53417 | GROUND STRAP ASSEMBLY Comment: DISTRIBUTOR TO CRANKCASE |
| 6 | 10-62568 | SCREW, GROUND STRAP ATTACHING (3/8") |
| 7 | 58807A1 | FLAME, ARRESTOR, VENT - DISTRIBUTOR HOUSING |
| 8 | 15-55853 | SHIM, BALL BEARING TO DISTRIBUTOR HOUSING |
| 9 | 30-26379 | BALL BEARING, DISTRIBUTOR HOUSING (LOWER) |
| 10 | 15-21148A1 | SHIM, BALL BEARING TO SPACER |
| 11 | 23-53538 | SPACER, ROTOR SHAFT |
| 12 | 53-26406 | RING Comment: RETAINER - BALL BEARING TO DISTRIBUTOR HOUSING |
| 13 | 393-4313 | DISC, ROTOR |
| 14 | 393-4312 | ROTOR, DISTIBUTOR |
| 15 | 54-60768 | CLAMP, DISTRIBUTOR CAP TO DISTRIBUTOR HSG. Comment: PART OF DISTRIBUTOR CAP ASSEMBLY |
| 16 | 10-65774 | SCREW, DISTRIBUTOR CAP CLAMP (1 1/8") Comment: PART OF DISTRIBUTOR CAP ASSEMBLY |
| 17 | 11-26768 | NUT, DISTRIBUTOR CAP CLAMP SCREW Comment: PART OF DISTRIBUTOR CAP ASSEMBLY |
| 18 | 84-821945A2 | CABLE ASSEMBLY, CAP TO COIL |
| 19 | 25-26547 | GROMMET, HIGH TENSION CABLE |
| 20 | 332-2854T01 | BOOT, HIGH TENSION CABLE TO COIL |
| 21 | 85-94589 | BOOT, HIGH TENSION CABLE |
| 22 | 393-4841A2 | DISTRIBUTOR CAP ASSEMBLY |
| 23 | 58807A1 | FLAME ARRESTOR, VENT - DISTRIBUTOR CAP |
| 24 | 27-55896 | GASKET, DISTRIBUTOR CAP |
| 25 | 33-896329827 | SPARK PLUG (CHAMPION L-76V) |
| 26 | 84-813715A1 | SPARK PLUG LEAD ASS'Y #1, 2, 3, 4, 5, AND 6 Comment: ORDER A-?36549A1! KIT FOR REPLACEMENT OF LEAD WIRE MARKERS. |
| 27 | 85-63709A1 | PROTECTOR, SPARK PLUG LEAD |
| 28 | 85-94589 | BOOT, SPARK PLUG LEAD TO DISTRIBUTOR |
| 28A | 23-622381 | SLEEVE, SPARK PLUG LEAD (7") |
| 29 | 25-26547 | GROMMET, SPARK PLUG LEADS |
| 30 | 45409 | WIRE RETAINER, HIGH TENSION LEADS |
| 31 | 45392 | BRACKET, FRON - WIRE RETAINER |
| 32 | 47398 | BRACKET, REAR - WIRE RETAINER |
| 33 | 10-62568 | SCREW, FRONT AND REAR BRACKET ATTACHING |
| 34 | 45391 | SPACER, RUBBER - HIGH TENSION LEADS |
▶DRIVE SHAFT HOUSING ASSEMBLY (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1573-5239A4 | DRIVE SHAFT HOUSING ASSEMBLY |
| 2 | 16-56295 | STUD Comment: DRIVE SHAFT HOUSING TO GEAR HOUSING (2 11/16") |
| 3 | 19-64649 | PLUG, PLASTIC - TRIM TAB SCREW HOLE |
| 5 | 37417 | COVER, TIRM - DRIVE SHAFT HOUSING |
| 6 | 10-57807 | SCREW, TRIM COVER TO BOTTOM COWL |
| 6A | 25-92012 | GROMMET, PLASTIC - TRIM COVER SCREW |
| 6B | 46933A2 | GROUND STRAP ASSEMBLY, TRIM COVER SCREW |
| 6C | 10-62568 | SCREW, GROUND STRAP ATTACHING |
| 7 | 32-60897 | TUBE, WATER INLET |
| 8 | 78184T | TUBE, EXHAUST |
| 8A | 65638 | BOOT, TUBE MOUNT |
| 11 | 11-69254 | NUT, POWERHEAD STUDS (3/8-24) |
| 12 | 12-20553 | WASHER, POWERHEAD STUDS |
| 14 | 52887 | GUIDE, PUSH ROD - REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM |
| 15 | 47558 | ROD, PUSH - REVERSE LOCK Comment: NOT USED WITH FULL POWER TRIM |
| 16 | 11-69254 | NUT, JAM - PUSH ROD Comment: NOT USED WITH FULL POWER TRIM |
| 17 | 47559 | YOKE, PUSH ROD Comment: NOT USED WITH FULL POWER TRIM |
| 19 | 18-25191 | COTTER PIN, PUSH ROD PIN Comment: NOT USED WITH FULL POWER TRIM |
| 20 | 75296 | MOUNT, RUBBER - UPPER |
| 21 | 12-47840 | WASHER, RUBBER - UPPER MOUNT BOLT |
| 22 | 12-31263 | WASHER, UPPER MOUNT BOLT |
| 23 | 11-8M0204653 | NUT, UPPER MOUNT BOLT |
| 24 | 75299 | MOUNT, RUBBER - LOWER |
| 25 | 10-75284 | SCREW, LOWER MOUNT (5 1/2") |
| 26 | 12-49339 | WASHER, LOWER MOUNT SCREW |
| 27 | 11-25096 | NUT, LOWER MOUNT SCREW |
| 28 | 25067 | BUMPER, RUBBER - LOWER MOUNTING SCEW |
| 30 | 11-8M0204653 | NUT Comment: GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 31 | 12-45176 | WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 32 | 11-29489 | NUT Comment: GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 33 | 12-45176 | WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 34 | 35608 | CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING |
| 35 | 24-35522 | SPRING, TENSION - LOWER MOUNT CLAMP |
| 36 | 10-29256 | SCREW Comment: LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING |
| 37 | 35474T | COVER, LOWER MOUNT CLAMP |
| 38 | 11-35521 | NUT, LOWER MOUNT CLAMP COVER |
| 39 | 10-29722 | SCREW, COVER TO LOWER CLAMP MOUNT |
▶END CAP, MANIFOLD AND EXHAUST COVERS (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| 1 | 852-7393A2 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY |
| 2 | 1134-3197A1 | END CAP ASSEMBLY |
| 3 | 26-41953 | OIL SEAL, END CAP |
| 4 | 25-47254 | "O" RING |
| 5 | 15-47248A1 | SHIM, END CAP TO CRANKCASE (.006-8-10) |
| 6 | 10-30225 | SCREW, END CAP MOUNTING |
| 7 | 1148-5410T1 | END CAP ASSEMBLY, LOWER |
| 9 | 26-41953 | OIL SEAL, END CAP |
| 10 | 25-32546 | "O" RING, END CAP |
| 11 | 15-20085A1 | SHIM, END CAP TO CRANKCASE (.002-3-5-10) |
| 12 | 10-30225 | SCREW, END CAP MOUNTING (1") |
| 13 | 71808 | COVER, WATER JACKET - CYLINDER BLOCK |
| 14 | 27-721421 | GASKET, WATER JACKET COVER |
| 15 | 10-53167T | SCREW Comment: WATER JACKET COVER TO CYLINDER BLOCK (7/8") |
| 16 | 12-8M0042642 | WASHER Comment: WATER JACKET COVER FASTENING SCREW |
| 17 | 27-854952 | GASKET, CYLINDER BLOCK TO BAFFLE PLATE |
| 18 | 757781 | PLATE, BAFFLE - EXHAUST MANIFOLD |
| 19 | 27-854972 | GASKET Comment: BAFFLE PLATE TO EXHAUST MANIFOLD COVER |
| 20 | 99896A1 | COVER, EXHAUST MANIFOLD |
| 21 | 10-53576 | SCREW, MANIFOLD COVER MOUNTING |
| 22 | 22-328022 | PLUG, PIPE - EXHAUST MANIFOLD COVER |
| 23 | 1023-8368A1 | COVER, CYLINDER BLOCK |
| 24 | 27-981853 | GASKET, CYLINDR BLOCK COVER |
| 25 | 10-8M0214943 | SCREW.COVER MOUNTING (1") |
| 27 | 22-68307 | PLUG, PIPE - CYLINDER BLOCK COVER |
| 28 | 37440 | BRACKET, MOUNT SUPPORT - CYLINDER LBOCK |
| 29 | 10-35386 | SCREW, BRACKET TO CYLINDER BLOCK (1") |
| 30 | 66094 | COVER, TRANSFER PORT (BOTTOM) |
| 31 | 27-64941 | GASKET, TRANSFER PORT COVER |
| 32 | 10-28636 | SCREW Comment: TRANSFER PORT COVER MOUNTING (3/4") |
| 33 | 43352 | POINTER, TIMING |
| 34 | 10-28636 | SCREW, TIMING POINTER ATTACHING (3/4") |
| 35 | 12-35462 | WASHER, TIMING POINTER SCREW |
| 36 | 46933A3 | GROUNG STRAP ASSEMBLY, EXHAUST COVER |
| 37 | 10-62568 | SCREW, GROUNG STRAP ATTACHING (3/8") |
▶EXHAUST EXTENSION PLATE (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| 1 | 43289A2 | PLATE ASSEMBLY, EXHAUST EXTENSION |
| 2 | 23-27132 | BUSHING,NYLON - EXHAUST EXTENSION PLATE |
| 3 | 37918 | SEAL, EXHAUST EXTENSION PLATE |
| 4 | 99358 | STRIP Comment: RETAINING - EXHAUST EXTENSION PLATE SEAL |
| 5 | 10-37571 | SCREW Comment: SEAL AND RETAINING STRIP TO EXT. PLATE (1/2") |
| 6 | 17-23784 | DOWEL PIN, EXHAUST EXTENSION PLATE |
| 7 | 27-692381 | GASKET, POWERHEAD TO EXTENSION PLATE |
| 8 | 10-66023 | SCREW, ADAPTOR PLATE TO HOUSING PLATE (2") |
| 10 | 10-66023 | SCREW Comment: HOUSING PLATE TO DRIVE SHAFT HSG. (2") |
| 11 | 27-661021 | GASKET, PLATE TO DRIVE SHAFT HSG. PLATE |
| 14 | 26-60898 | SEAL, DRIVE SHAFT HOUSING PLATE |
| 15 | 43290A4 | PLATE ASSEMLBY, DRIVE SHAFT HOUSING |
| 16 | 26-38970 | SEAL, RUBBER - WATER INLET TUBE |
| 17 | 17-23784 | DOWEL PIN, DRIVE SHAFT HOUSING PLATE |
| 18 | 27-62362 | GASKET Comment: MEGAPHONE TO DRIVE SHAFT HOUSING PLATE |
| 19 | 99699 | MEGAPHONE, EXHAUST |
| 20 | 10-60480 | SCREW Comment: MEGAPHONE TO DRIVE SHAFT HOUSING PLATE (1 1/8") |
| 21 | 12-8M0204649 | WASHER, MEGAPHONE SCREW |
| 22 | 12-20553 | WASHER, POWERHEAD STUD |
| 23 | 11-82671013 | NUT, POWERHEAD STUD |
▶FLYWHEEL ASSEMBLY AND STATOR (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 19-45907 | PLUG, FLYWHEEL PULLER THREADS |
| 2 | 11-52901 | NUT, FLYWHEEL Comment: (PART OF A-436-6646A2 CRANKSHAFT ASSEMBLY) |
| 3 | 12-33001 | WASHER, FLYWHEEL NUT |
| 4 | 225-2494A37 | FLYWHEEL ASSEMBLY, COMPLETE Comment: UNITED STATES 5160324 AND UP AUSTRALIA 8056845 AND UP CANADA 7123413 AND UP |
| 5 | 10-32417 | SCREW, FLEXIBLE PLATE TO FLYWHEEL (5/8") |
| 6 | 10-68997 | SCREW, PLATE/HUB TO FLEX.PLATE |
| 7 | 17-26618 | PIN, DOWEL - PULLEY TO FLYWHEEL |
| 8 | 29788 | FLANGE, FLYWHEEL PULLEY |
| 9 | 30306 | PULLEY, FLYWHEEL |
| 10 | 29787 | HUB, FLYWHEEL PULLEY |
| 11 | 398-4793 | STATOR, ALTERNATOR (NOT AS SHOWN) |
| 12 | 10-75840 | SCREW, STATOR TO UPPER END CAP (7/8") |
| 13 | 54-22627 | CLIP Comment: STATOR/WIRING HARNESS LEADS FASTENING (1/2") |
| 14 | 10-62568 | SCREW, STATOR LEAD CLIP FASTENING (3/8") |
| 15 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
▶FUEL PUMP AND FUEL LINE ASSEMBLY (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| 1 | 66530A2 | FUEL PUMP ASSEMBLY |
| 2 | 21-30430A7 | CHECK VALVE ASSEMBLY |
| 3 | 89031A1 | DIAPHRAGM ASSEMBLY |
| 8 | 35-59072 | SCREEN, FILTER - INLET |
| 9 | 23004 | RETAINER, CHECK VALVE |
| 10 | 10-43725 | SCREW, RETAINER TO FUEL PUMP (1/4") |
| 12 | 35-91078A1 | COVER, FUEL INLET |
| 13 | 10-37370 | SCREW, COVER TO FUEL PUMP (5/8") |
| 14 | 22-19688 | FITTING, FUEL OUTLET |
| 15 | 10-66686 | SCREW, FUEL PUMP TOBASE (1") |
| 16 | 66575 | BASE, FUEL PUMP |
| 17 | 10-66687 | SCREW, FUEL PUMP TO BOTTOM COWL (1 1/2") |
| 18 | 22-19688 | FITTING, PULSE LINE (90 DEG.) |
| 19 | 24-68434 | SPRING, PULSE LINE |
| 20 | 32-8M0108355 | PULSE LINE (3 1/4") |
| 21 | 54-68424 | CLAMP, FUEL LINE ATTACHING |
| 22 | 22-19688 | FITTING, PULSE LINE TO TRANSFER COVER (90 DEG.) |
| 23 | 32-8M0108355 | FUEL LINE, ADAPTOR TO FUEL PUMP (6 3/4") |
| 24 | 22-63981 | ELBOW, FUEL LINE TO ADAPTOR |
| 25 | 32-8M0108355 | FUEL LINE Comment: FUEL PUMP TO UPPER CARBURETOR (15 3/4") |
| 26 | 54-22627 | CLIP, FUEL LINE ATTACHING |
| 27 | 10-62568 | SCREW, FUEL LINE CLIP (3/8") |
| 28 | 8M0084613 | "D" WASHER, FUEL LINE CLIP SCREW |
| 29 | 22-66328 | FITTING, TEE - UPPER CARBURETOR |
| 30 | 22-64706001 | FITTING, TEE - CENTER CARBURETOR |
| 31 | 22-19688 | FITTING, ELBOW - LOWER CARBURETOR |
| 32 | 32-8M0108355 | FUEL LINE Comment: CARBURETOR TO CARBURETOR (6 1/4") |
| 33 | 22833 | ADAPTOR, CHECK UNIT (FUEL LINE) |
| 34 | 23069 | STEM, CHECK UNIT ADAPTOR |
| 35 | 24-23067T | SPRING, ADAPTOR STEM |
| 36 | 25-16524 | "O" RING, ADAPTOR STEM |
| 37 | 30188 | CUP WASHER, ADAPTOR |
| 38 | 10-69029 | SCREW, ADAPTOR TO BOTTOM COWL (1 3/4") |
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-55682A1 | SEAL KIT |
| 1 | 1655-7333T23 | GEAR HOUSING ASS'Y Comment: UNITED STATES 5160324 AND UP AUSTRALIA 8056845 AND UP CANADA 7123413 AND UP |
| 1A | 22-85822A10 | CONNECOTR ASSEMBLY, SPEEDOMETER Comment: UNITED STATES 5160324 AND UP AUSTRALIA 8056845 AND UP CANADA 7123413 AND UP |
| 2 | 17-8M0084726 | DOWEL PIN, GEAR HOUSING LOCATING |
| 3 | 16-57921 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (4") |
| 4 | 16-8M0133358 | STUD Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING (2 1/16") |
| 5 | 16-8M0034463 | STUD Comment: WATER PUMP BASE AND BODY TO GEAR HOUSING (3 3/8") |
| 6 | 16-306671 | STUD Comment: WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8") |
| 7 | 31-32898T | BEARING, ROLLER - DRIVE SHAFT |
| 8 | 45-42646 | DRIVE SHAFT |
| 9 | 43-68548T3 | GEAR, PINION - DRIVE SHAFT |
| 10 | 11-35921 | NUT, PINION GEAR TO DRIVE SHAFT |
| 11 | 15-57007A1 | SHIM, BALL BEARING TO BASE |
| 12 | 31-69220T | ROLLER BEARING, DRIVE SHAFT |
| 14 | 27-8M0214962 | GASKET, WATER PUMP BASE |
| 15 | 25-8M0214923 | "O" RING, WATER PUMP BASE |
| 16 | 46-96146A5 | WATER PUMP BASE ASSEMBLY |
| 17 | 26-94038 | OIL SEAL, WATER PUMP BASE |
| 18 | 26-16977 | OIL SEAL, WATER PUMP BASE |
| 19 | 17-35973 | DOWL PIN Comment: WATER PUMP BASE TO WATER PUMP BODY |
| 20 | 27-8M0090319 | GASKET Comment: LOWER - WATER PUMP BASE TO FACE PLATE |
| 21 | 8M0204677 | PLATE Comment: FACE - WATER PUMP BASE TO WATER PUMP BODY |
| 22 | 27-858524 | GASKET Comment: UPPER - FACE PLATE TO WATER PUMP BODY |
| 23 | 46-96148T1 | WATER PUMP BODY ASSEMBLY |
| 24 | 48752T | INSERT, WATER PUMP BODY |
| 26 | 26-38970 | SEAL, RUBBER - WATER INLET TUBE |
| 27 | 47-89984T4 | IMPELLER, WATER PUMP |
| 28 | 28-8M0214992 | KEY, IMPELLER DRIVE |
| 29 | 10-30720 | SCREW Comment: WATER PUMP BODY TO GEAR HOUSING (2 1/4") |
| 30 | 13-26992 | LOCKWASHER, WATER PUMP BODY SCREW |
| 31 | 12-8M0204649 | WASHER Comment: WATER PUMP BODY FASTENING SCREW AND STUD |
| 32 | 11-35888 | NUT, WATER PUMP FASTENING SCREW |
| 33 | 12-36001 | WASHER, WATER PUMP BODY FASTENING STUD |
| 34 | 11-82670911 | NUT, WATER PUMP BODY FASTENING STUD |
| 35 | 25-8M0214918 | RING Comment: RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) |
| 36 | 23-29804T | SLEEVE, GUIDE - WATE INLET TUBE |
| 37 | 37641001 | SEAL, EXHAUST ELBOW |
| 38 | 38051 | PLATE, SUPPORT - EXHAUST TUBE SEAL |
| 39 | 76062A1 | SHAFT ASSEMBLY, SHIFT - LOWER |
| 40 | 53-29641 | "E" RING, RETAINING - SHIFT SHAFT |
| 41 | 25-25439 | "O" RING, SHIFT SHAFT BUSHING |
| 42 | 23-77631A2 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 43 | 26-8M0204708 | OIL SEAL, SHIFT SHAFT BUSHING |
| 44 | 12-77674 | WASHER, RUBBER - SHIFT SHAFT BUSHING |
| 45 | 78036 | SPACER, LOWER - REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM |
| 46 | 43308T1 | CAM, REVERSE LOCKING Comment: NOT USED WITH FULL POWER TRIM |
| 47 | 22-8M0058389 | PLUG, DRAIN (MAGNETIC) |
| 48 | 12-191833 | WASHER Comment: GREASE FILLER AND VENT HOLE SCREW |
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (31 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-85653A87 | GASKET SET |
| 1 | 1655-7333T23 | GEAR HOUSING ASS'Y Comment: UNITED STATES 5160324 AND UP AUSTRALIA 8056845 AND UP CANADA 7123413 AND UP |
| 49 | 760394 | CAM, SHIFT Comment: UNITED STATES 5160324 AND UP AUSTRALIA 8056845 AND UP CANADA 7123413 AND UP |
| 50 | 30625 | FOLLOWER, CAM |
| 51 | 30624 | SLIDE, CROSS PIN |
| 52 | 24-30622 | SPRING, COMPRESSION - CAM FOLLOWER |
| 53 | 15-30923A1 | SHIM Comment: BEARING OUTER RACE TO HOUSING (.002-3-5-10) |
| 54 | 31-30894A1 | TAPERED ROLLER BEARING ASSEMBLY |
| 55 | 31-30895T | BEARING, ROLLER - FORWARD GEAR |
| 56 | 43-68447T1 | FORWARD GEAR |
| 57 | 52-822539T | RATCHET, SLIDING GEAR |
| 58 | 17-8M0100263 | PIN, CROSS - RATCHET TO PROPELLAR SHAFT |
| 59 | 24-30893 | SPRING, RETAINING - CROSS PIN |
| 60 | 44-93003 | SHAFT, PROPELLER |
| 61 | 43-76250T | REVERSE GEAR |
| 62 | 12-76358 | WASHER Comment: THRUST - BEARING CARRIER TO GEAR HOUSING |
| 63 | 25-29976 | "O" RING, BEARING CARRIER |
| 64 | 41529T2 | BEARING CARRIER ASSEMBLY |
| 65 | 31-30956T | BEARING, ROLLER - BEARING CARRIER |
| 66 | 26-8M0204670 | OIL SEAL, BEARING CARRIER |
| 67 | 28-30281 | KEY, LOCATING - BEARING CARRIER |
| 68 | 14-52700 | TAB WASHER,GEAR HOUSING COVER |
| 69 | 52699 | COVER, GEAR HOUSING |
| 70 | 97-31640Q4 | TRIM TAB, GEAR HOUSING |
| 71 | 10-66024 | SCREW, TRIM TAB TO GEAR HOUSING (1 3/4") |
| 72 | 12-45176 | WASHER Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 73 | 11-8M0204653 | NUT Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 74 | 10-65210 | SCREW Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING (1") |
| 75 | 13191Q01 | THRUST HUB AND WASHER ASSEMBLY |
| 76 | 14-816629Q | TAB WASHER, PROPELLER NUT |
| 77 | 11-52707Q1 | NUT, PROPELLER |
▶HYDRAULIC PUMP AND CONTROL VALVE (41 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 25-48171 | "O" RING Comment: PUMP TO MANIFOLD PLATE (SEE REFERENCE #2) |
| 1 | 92975A32 | HYDRAULIC PUMP ASSEMBLY Comment: SEE G2 FOR BREAKDOWN |
| 2 | 25-48171 | "O" RING, HYDRAULIC PUMP TO MANIFOLD PLATE |
| 3 | 10-79953Q04 | SCREW, FILLER - HYDRAULCI PUMP |
| 4 | 12-191833 | WASHER Comment: SEALING - HYDRAULIC PUMP FILLER SCREW |
| 5 | 10-62269 | SCREW, VENT - HYDRAULIC PUMP |
| 7 | 32979 | BATTERY LEAD (POSITIVE) |
| 8 | 32988 | BATTERY LEAD (NEGATIVE) |
| 9 | 45336 | PLATE, MANIFOLD |
| 10 | 45197A2 | CONTROL VALVE ASSEMBLY |
| 11 | 25-45254 | "O" RING Comment: CONTROL VALVE TO MANIFOLF PLATE (3/4"O.D.) |
| 12 | 25-48171 | "O" RING Comment: CONTROL VALVE TO MANIFOLD PLATE (1/2"O.D.) |
| 13 | 25-45253 | "O" RING Comment: CONTROL VALVE TO MANIFOLD PLATE (5/8" O.D.) |
| 14 | 10-56500 | SCREW Comment: VALVE AND MANIFOLD PLATE TO PUMP (1 1/4") |
| 15 | 13-26992 | LOCKWASHER Comment: CONTROL VALVE AND MANIFOLD PLATE SCREW |
| 17 | 22-46008 | PLUG, CONTROL VALVE (1/2-20") |
| 18 | 84-74023A1 | CONNECTOR AND HARNESS |
| 22 | 45377T | BRACKET, MOUNTING - HYDRAULIC PUMP TO BOAT |
| 23 | 10-35386 | SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (1") |
| 24 | 13-39107 | LOCKWASHER, MOUNTING BRACKET SCREW |
| 25 | 11-21908 | NUT, MOUNTING BRACKET SCREW |
| 26 | 10-68298 | BOLT, HYDRAULIC PUMP TO BOAT (3 1/4") |
| 27 | 11-82670912 | NUT, HYDRAULIC PUMP BOLT |
| 28 | 89-853654A1 | STARTER SOLENOID |
| 29 | 13-26996,10,10 | LOCKWASHER Comment: STARTER SOLENOID TERMINAL |
| 30 | 10,11-68219 | NUT, STARTER SOLENOID TEMRINAL |
| 31 | 13-8M0204647 | LOCKWASHER Comment: STARTER SOLENOID TERMINAL (5/16") |
| 32 | 11-8M0204668 | NUT, STARTER SOLENOID TERMINAL (5/16") |
| 33 | 46265 | BOOT, RUBBER - STARTER SOLENOID TERMINAL |
| 34 | 74407T | BRACKET, MOUNTING - STARTER SOLENOID |
| 35 | 10-21140 | SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (1/2") |
| 36 | 13-26992 | LOCKWASHER, MOUNTING BRACKET SCREW |
| 37 | 11-24656 | NUT Comment: MOUNTING BRACKET TO HYDRAULIC PUMP THRU BOLT |
| 38 | 269011 | BUMPER, RUBBER - SOLENOID BRACKET |
| 39 | 55992 | BATTERY LEAD (NEGATIVE) |
| 40 | 74406 | BRACKET, MOUNTING - STARTER SOLENOID |
| 41 | 10-69028 | SCREW Comment: MOUNTING BRACKET TO HYDRAULIC PUMP (3/4") |
| 42 | 13-26992 | LOCKWASHER, MOUNTING BRACKET SCREW |
| 43 | 10-34290 | SCREW Comment: STARTER SOLENOID TO MOUNTING BRACKET (5/8") |
| 44 | 13-26992 | LOCKWASHER, STARTER SOLENOID SCREW |
| 45 | 11-21825 | NUT, STARTER SOLENOID SCREW |
▶HYDRAULIC PUMP ASSEMBLY (19 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 92975A32 | HYDRUALIC PUMP ASSEMBLY, COMPLETE |
| 1 | 25-48171 | "O" RING, HYDRAULIC PUMP |
| 2 | 392-7734 | VALVE BODY AND GEAR ASSEMBLY |
| 3 | 392-2618 | CAN, VALVE BODY |
| 4 | 10-20411 | SCREW, VALVE BODY TO RESERVOIR |
| 5 | 392-7735 | SEAL, RESERVOIR TO VALVE BODY AND GEAR |
| 6 | 392-2939 | RESERVOIR ASSEMBLY |
| 7 | 10-62269 | SCREW, VENT - HYDRAULIC PUMP |
| 8 | 10-79953Q04 | SCREW, FILLER - HYDRAULIC PUMP |
| 9 | 12-191833 | WASHER, SEALING - FILLER SCREW |
| 10 | 392-2623 | WASHER, THRUS - ARMATURE |
| 11 | 392-2943 | ARMATURE, FIELD AND FRAME |
| 12 | 392-2942 | FIELD AND FRAME ASSEMBLY |
| 13 | 392-2944 | BALL, COMMUTATOR END PLATE |
| 14 | 392-2940 | PLATE ASSEMBLY, COMMUTATOR END |
| 15 | 392-8989 | BRUSH SET, COMMUTATOR END PLATE |
| 16 | 392-2529 | SPRING SET, BRUSH TENSION |
| 17 | 392-2938 | BOLT SET Comment: THRU - PLATE AND FRAME TO RESERVOIR |
| 18 | 13-26996 | LOCKWASHER, THRU BOLT |
▶IGNITION COIL (10 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 332-4895T2 | IGNITION COIL ASSEMBLY |
| 2 | 72015 | PAD, RUBBER - IGNITION COIL |
| 3 | 63195 | COVER, IGNITION COIL |
| 4 | 10-88856 | SCREW, COIL TO CYLINDER BLOCK (2") |
| 5 | 12-30164 | WASHER, COIL SCREW |
| 6 | 84-60466A1 | CABLE ASSEMBLY |
| 7 | 10,11-45076 | NUT, IGNITION COIL TERMINAL |
| 8 | 84-66054A2 | CABLE ASSEMBLY, COIL TO SWITCH BOX |
| 9 | 10-62568 | SCREW, IGINTION COIL WIRE TO SWITCH BOX (3/8") |
| 10 | 69190 | PLATE, COIL MOUNTING |
▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 37-13137A87 | DECAL SET - SERIAL GROUP #2 |
▶POWER TRIM CYLINDER REPAIR KITS (2 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 64507A1 | REPAIR KIT |
| 12 | 64505A1 | RETAINER ASSEMBLY, PISTON |
▶PROPELLERS (RIGHT HAND ROTATION) (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 48-77350A45 | PROPELLER ASSEMBLY (ALUMINUM)(PITCH 23") Comment: 3 BLADES |
▶STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES (39 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 84-69236A1 | WIRING HARNESS, INTERNAL |
| 3 | 54-76368 | CLAMP, WIRING HARNESS TO BOTTOM COWL |
| 4 | 10-690201 | SCREW Comment: WIRING HARNESS CLAMP TO BOTTOM COWL (7/8") |
| 5 | 13-26996 | LOCKWASHER, WIRING HARNESS CLAMP SCREW |
| 6 | 12-30164 | WASHER, WIRING HARNESS CLAMP SCREW |
| 7 | 24-28975 | SPRING, GARTER - INTERNAL WIRING HARNESS |
| 8 | 10-98256 | SCREW, GROUND WIRE TO BOTTOM COWL |
| 9 | 13-26992 | LOCKWASHER, GROUND WIRE SCREW |
| 10 | 54-648552 | CLIP, STATOR LEADS TO BLOCK (1/8") |
| 11 | 10-62568 | SCREW Comment: WIRING HARNESS TO FRONT BRACKET (3/8") |
| 12 | 8M0084613 | "D" WASHER, WIRING HARNESS CLIP SCREW |
| 13 | 45559 | TERMINAL BLOCK, STATOR LEADS |
| 14 | 10-62568 | SCREW,STATOR LEADS TO TERMINAL BLOCK (3/8") |
| 15 | 332-2986A21 | SWITCH BOX ASSEMBLY |
| 16 | 11-45076 | NUT, SWITCH BOX TERMINAL |
| 17 | 10-29794 | SCREW, SWITCH BOX (3/8") |
| 18 | 10-64279 | SCREW Comment: SWITCH BOX TO FRONT MOUNTING BRACKET (3/4") |
| 19 | 11-8M0207775 | NUT, SWITCH BOX SCREW |
| 20 | 84-93389A12 | CABLE Comment: WIRE - STARTER MOTOR TO FRONT SUPPORT BRACKET |
| 21 | 10-69035 | SCREW, WIRE CABLE TO STARTER MOTOR |
| 22 | 8M0043376 | STOP, RUBBE - STARTER MOTOR |
| 23 | 23-56774 | SPACER, COLLAR TO TOP MOUNTING CAP |
| 24 | 23-8M0034918 | COLLAR, RUBBER - STARTER MOTOR MOUNT |
| 25 | 50-898265010 | STARTER MOTOR ASSEMBLY |
| 26 | 13-26992 | LOCKWASHER, STARTER MOTOR TERMINAL |
| 27 | 11-64015 | NUT, STARTER MOTOR TERMINAL |
| 28 | 89-853654A1 | SOLENOID, STARTER |
| 29 | 10-38601 | SCREW, SOLENOID TO BOTTOM COWL (5/8") |
| 30 | 13-26992 | LOCKWASHER Comment: STARTER SOLENOID FASTENING SCREW |
| 31 | 269011 | BUMPER, RUBBER - STARTER SOLENOID |
| 32 | 10,13-26996 | LOCKWASHER, SOLENOD TERMINAL |
| 33 | 10,11-68219 | NUT, SOLENOID TERMINAL |
| 34 | 84-93388A8 | CABLE, WIRE - STARTER MOTOR TO SOLENOID |
| 35 | 13-8M0204647 | LOCKWASHER, SOLENOID TERMINAL (5/16") |
| 36 | 11-8M0204668 | NUT, SOLENOIDD TERMINAL (5/16") |
| 37 | 46265 | BOOT, SOLENOID TERMINAL |
| 38 | 8M0058226 | RECTIFIER ASSEMBLY |
| 39 | 10-37656 | SCREW, RECTIFIER TO FRONT BRACKET (5/8") |
| 42 | 11-45076 | NUT, STATOR LEADS TO RECTIFIER |
▶SWIVEL BRACKET ASSEMBLY (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1482-6386A4 | SWIVEL BRACKET ASSEMBLY |
| 2 | 23-69132 | BUSHING, REVERSE LOCK PIVOT SHAFT |
| 3 | 23-69341 | BUSHING, SWIVEL BRACKET |
| 4 | 12-69342 | WASHER, SWIVEL - UPPER |
| 5 | 26-37448 | OIL SEAL, SWIVEL BRACKET |
| 6 | 10-47828 | SCREW, DRIVE - SWIVLE BRACKET |
| 7 | 22-8M0169589 | FITTING, GREASE - SWIVEL BRACKET |
| 10 | 12-37429 | WASHER, SWIVEL PIN - LOWER |
| 11 | 28205T | STRAP STOP Comment: DRIVE SHAFT HOUSING TO SWIVEL BRACKET |
| 12 | 10-28200 | SCREW Comment: STRAP STOP TO DRIVE SHAFT HOUSING (2 7/8") |
| 13 | 11-25269 | NUT, STRAP STOP FASTENING SCREW |
| 14 | 17-73593A2 | SWIVEL PIN AND ARM ASSEMBLY |
| 15 | 73984T | YOKE, BOTTOM |
| 16A | 53-73591 | RETAINING RING, BOTTOM YOKE ATTACHING |
| 17 | 28203 | BUMPER, STEERINGARM |
| 18 | 10-49554 | BOLT Comment: STEERING ARM TO UPPER MOUNT (5 7/8") |
| 19 | 11-8M0204653 | NUT, STEERING ARM BOLT FASTENING |
▶TOP COWL AND SUPPORT BRACKETS (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2114-7934T | COWL, TOP (WITHOUT DECALS) |
| 2 | 52733A9 | RETAINER ASSEMBLY, TOP COWL |
| 3 | 35496 | PAD, BUMPER - TOP COWL RETAINER |
| 4 | 10-74824 | SCREW, RETAINER TO TOP COWL (1 1/4") |
| 5 | 13-39107 | LOCKWASHER, RETAINER TO TOP COWL SCREW |
| 6 | 76370 | SHIELD, TOP COWL - REAR |
| 7 | 10-37370 | SCREW, SHIELD TO TOP COWL (5/8") |
| 8 | 13-37371 | LOCKWASHER, SHIELD SCREW |
| 9 | 47341A11 | ROPE, STARTER (FOR MANUAL STARTING ONLY) |
| 10 | 52739 | HING, COWL LATCH - TOP COWL |
| 11 | 94918F1 | LEVER, COWL LATCH HINGE |
| 12 | 17-58998 | PIN, ROLL - COWL LATCH LEVER TO HINGE |
| 13 | 55455 | HOOK, TOP COWL LATCH - REAR |
| 14 | 10-22956 | SCREW, REAR HOOK TO TOP COWL (7/8") |
| 15 | 13-26992 | LOCKWASHER, REAR HOOK MOUNTING SCREW |
| 16 | 79897A4 | FRAME ASSEMBLY, TOP COWL SUPPORT Comment: UNITED STATES 5160324 AND UP AUSTRALIA 8056845 AND UP CANADA 7123413 AND UP |
| 17 | 37-73291 | DECAL, TIMING (FLYWHEEL) Comment: UNITED STATES 5160323 AND BELOW AUSTRALIA 8056844 AND BELOW CANADA 7123412 AND BELOW |
| 18 | 46096 | MOUNT Comment: RUBBER - TOP COWL FRAME (HEAVY DUTY) |
| 19 | 11-35888 | NUT, RUBBER MOUNT TO TOP COWL FRAME |
| 20 | 86472 | BRACKET, TOP COWL SUPPORT - REAR |
| 21 | 31014 | MOUNT, RUBBER - REAR SUPPORT BRACKET |
| 22 | 13-26992 | LOCKWASHER Comment: RUBBER MOUNT TO REAR SUPPORT BRACKET |
| 23 | 11-29598 | NUT Comment: RUBBER MOUNT TO REAR SUPPORT BRACKET |
| 24 | 10-37562 | SCREW, REAR BRACKET TO FRAME (1") |
| 26 | 13-8M0204647 | LOCKWASHER, REAR BRACKET SCREW |
| 27 | 10-37562 | SCREW, REAR BRACKET TO BOTTOM COWL (1") |
| 28 | 13-8M0204647 | LOCKWASHER, REAR SUPPORT BRACKET SCREW |
| 29 | 42706A1 | BRACKET ASSEMBLY, TOP COWL - FRONT |
| 30 | 10-60411 | SCREW Comment: FRONT BRACKET TO BOTTOM COWL (1 1/4") |
| 31 | 13-26992 | LOCKWASHER Comment: FRONT SUPPORT BRACKET SCREW |
| 32 | 10-55511 | SCREW Comment: FRONT BRACKET TO TOP COWL FRAME (1 1/2") |
| 33 | 13-8M0204647 | LOCKWASHER Comment: FRONT SUPPORT BRACKET SCREW |
| 34 | 37640 | MOUNT, RUBBER FRONT SUPPORT BRACKET |
| 35 | 13-8M0204647 | LOCKWASHER Comment: RUBBER MOUNT TO FRONT SUPPORT BRACKET |
| 36 | 11-28770 | NUT Comment: RUBBER MOUNT TO FRON SUPPORT BRACKET |
▶TRIM CYLINDERS AND HYDRAULIC HOSES (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 92194A14 | TRIM CYLINDER ASSEMBLY Comment: (SEE "POWER TRIM CYLINDER REPAIR PARTS" FOR REPAIR KIT) |
| 1A | 22-8M0169589 | GREASE FITTING |
| 2 | 10-45265 | SCREW, BLEED - SHOCK CYLINDER |
| 3 | 25-45016 | "O" RING, SHOCK CYLINDER BLEED SCREW |
| 4 | 10-45264 | SCREW Comment: SHOCK CYLINDER TO LOWER SHOCK PIN (1 9/16") |
| 5 | 23-45280 | SPACER, SHOCK CYLINDER - LOWER |
| 6 | 23-94907A1 | BUSHING, RUBBER - SHOCK CYLINDER |
| 7 | 89108A3 | BRACKET, MOUNTING - SHOCK CYLINDER (PORT) |
| 8 | 10-45263 | SCREW Comment: MOUNTING BRACKET TO UPPER SHOCK PIN (2 1/4") |
| 9 | 10-68298 | BOLT Comment: MOUNTING BRACKET TO BOAT TRANSOM (3 1/4") |
| 10 | 12-68410 | WASHER, MOUNTING BRACKET BOLT |
| 11 | 11-82670912 | NUT, MOUNTING BRACKET BOLT |
| 12 | 89807A1 | BRACKET ASSEMBLY, MOUNTING - SHOCK CYLINDER (STARBOARD) |
| 13 | 26-70608 | OIL SEAL, STARBOARD MOUNTING BRACKET |
| 14 | 89290 | PLUNGER, LIMIT SWITCH ACTUATING |
| 15 | 24-95881 | SPRING, TENSION - LIMIT SWITCH PLUNGER |
| 16 | 16-45282 | STUD, MOUNTING BRACKET AND CLAMP BRACKET |
| 17 | 13-8M0204647 | LOCKWASHER, MOUNTING BRACKET TO CLAMP BRACKET STUD |
| 18 | 11-28770 | NUT, MOUNTING BRACKET TO CLAMP BRACKET STUD |
| 19 | 10-45328 | SCREW, SHOCK CYLINDER TO MOUNTING BRACKET (3 9/16") |
| 20 | 12-37807 | WASHER, SHOCK CYLINDER SCREW (STARBOARD ONLY) |
| 21 | 11-20696 | NUT, SHOCK CYLINDER SCREW |
| 22 | 24-24390 | SPRING, TENSION - ADJUSTING STUD |
| 23 | 16-8M0034461 | STUD, ADJUSTING - CUT-OUT LIMIT SWITCH (15/16") |
| 24 | 11-859124 | NUT, JAM - LIMIT SWITCH ADJUSTING STUD |
| 25 | 99897 | CAM, LIMIT SWITCH ADJUSTING STUD |
| 26 | 86967 | PLATE, RETAINING - LIMIT SWITCH CAM |
| 27 | 10-68513 | SCREW Comment: RETAINING PLATE AND CAM TO SHOCK CYLINDER (3/8") |
| 28 | 13-26996 | LOCKWASHER, RETAINING PLATE AND CAM SCREW |
| 29 | 45326A2 | SWITCH ASSEMBLY, CUT-OUT LIMIT |
| 30 | 23-45354 | BUSHING, RUBBER - CUT-OUT LIMIT SWITCH |
| 31 | 10-47255 | SCREW Comment: CUT-OUT LIMIT SWITCH TO MOUNTING BRACKET (9/16") |
| 32 | 45287 | COVER, LIMIT SWITCH |
| 33 | 27-45275 | GASKET, LIMIT SWITCH COVER |
| 34 | 10-24942 | SCREW Comment: LIMIT SWITCH COVER TO MOUNTING BRACKET (7/16") |
| 35 | 87774A1 | COVER, INLET - TRANSOM |
| 36 | 27-45274 | GASKET, INLET COVER |
| 37 | 25-45507 | GROMMET, RUBBER - INLET COVER |
| 38 | 10-32866 | SCREW, INLET COVER TO BOAT (2") |
| 39 | 12-20878 | WASHER, INLET COVER SCREW |
| 40 | 11-8M0204718 | NUT, INLET COVER SCREW |
| 41 | 32-88005 | HOSE, TRIM Comment: CYLINDER TO CONTROL VALVE (5') - 13/32" O.D. |
| 42 | 32-88006 | HOSE, LIFT Comment: CYLINDER TO CONTROL VALVE (5') - 17/32" O.D. |
| 43 | 23-35977 | GROMMET, RUBBER - LIFT HOSE AND TRIM HOSE |
| 44 | 73519A1 | TILT STOP |
| 45 | 69259 | TUBE, MOUNTING - TILT STOP |
| 46 | 77669 | PIN, MOUNTING TUBE |
| 47 | 18-36002 | COTTER PIN, MOUNTING TUBE PIN |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 900, 90 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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