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🔎 Mercury 800 (4 CYL.), 80 (4 CYL.) Reference Library — Exploded parts diagrams (18 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 800 (4 CYL.), 80 (4 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 80 HP |
| Displacement | 2100 cc |
| Bore x Stroke | 90 mm x 81 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 5.2 L (5.5 quart) |
| Recommended Engine Oil | Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity | 710 mL (24 fl oz) |
| Idle Speed (in gear) | 650–700 RPM (in gear) |
| Full Throttle RPM Range | 5000-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Below are common maintenance scenarios for the Mercury 800 (4 CYL.), 80 (4 CYL.):
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 800 (4 CYL.), 80 (4 CYL.).
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2115-3919 | COWL, BOTTOM Comment: SERIAL 02881082-09999999 |
| 2 | 52862A2 | DRIP TRAY ASSEMBLY, BOTTOM COWL |
| 3 | 37940 | PAD, SOUND-DRIP TRAY |
| 4 | 10-35519 | SCREW, DRIP TRAY TO BOTTOM COWL (1/2") |
| 5 | 32-8M0108355 | HOSE, DRIP TRAY TO BOTTOM COWL (8") |
| 6 | 39616 | BOOT, CONTROL CABLES-BOTTOM COWL Comment: SERIAL 02221082-09999999 |
| 7 | 23760 | BAFFLE, BOTTOM COWL Comment: SERIAL 00000000-03148653 |
| 8 | 10-52867 | SCREW, BAFFLE TO BOTTOM COWL Comment: SERIAL 00000000-03148653 |
| 9 | 37637 | BOOT, FUEL CONNECTOR-BOTTOM COWL |
| 10 | 37445 | SUPPORT, WIRING HARNESS-BOTTOM COWL |
| 11 | 10-69029 | SCREW, WIRING HARNESS SUPPORT TO BOTTOM COWL (1 3/4") |
| 12 | 11-8M0207775 | NUT, WIRING HARNESS SUPPORT SCREW |
| 13 | 32-8M0108355 | HOSE, TELL TALE-EXHAUST COVER TO BOTTOM COWL (16") |
| 14 | 52889 | NOZZLE, TELL TALE HOSE TO BOTTOM COWL |
| 15 | 10-35519 | SCREW, TELL TALE NOZZLE TO BOTTOM COWL (1/2") |
| 16 | 22-996642 | ELBOW, TELL TALE HOSE TO EXHAUST COVER |
| 17 | 54-48123 | CLAMP, TELL TALE HOSE TO CONNECTOR AND ELBOW |
| 18 | 27-56304 | GASKET, POWERHEAD TO EXHAUST EXTENSION PLATE Comment: SERIAL 02783253-09999999 |
| 19 | 56306A2 | PLATE ASSEMBLY, EXHAUST EXTENSION Comment: SERIAL 02783253-09999999 |
| 20 | 26-38970 | SEAL, RUBBER-WATER INLET TUBE Comment: SERIAL 02783253-09999999 |
| 21 | 38448 | RETAINER, WATER TUBE SEAL Comment: SERIAL 02783253-09999999 |
| 22 | 10-69069 | SCREW, RETAINER TO EXTENSION PLATE (3/4") Comment: SERIAL 02783253-09999999 |
| 23 | 10-24226 | SCREW, EXTENSION PLATE TO DRIVE SHAFT HOUSING (1 1/4") |
| 24 | 11-8M0207775 | NUT, EXHAUST EXTENSION PLATE SCREW |
| 25 | 27-48801 | GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING |
| 26 | 37918 | SEAL, EXHAUST EXTENSION PLATE |
| 27 | 99358 | STRIP, RETAINING-EXHAUST EXTENSION PLATE SEAL |
| 28 | 10-37571 | SCREW, SEAL AND STRIP TO EXHAUST EXTENSION PLATE (1/2") |
| 29 | 60304A54 | SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT) Comment: SERIAL 02667725-09999999 |
| 30 | 93960A1 | COUPLING, SHIFT SHAFT Comment: SERIAL 02667725-09999999 |
| 31 | 23-26600 | BUSHING, SHIFT SHAFT Comment: SERIAL 02667725-09999999 |
| 32 | 73402 | LINK ROD ASSEMBLY |
| 33 | 12-24664 | WASHER, LINK ROD (SHIFT LEVER END) |
| 34 | 13-29720 | WASHER, WAVE-LINK ROD Comment: SERIAL 02783253-09999999 |
| 35 | 52732A6 | BRACKET ASSEMBLY, ANCHOR CONTROL CABLES Comment: SERIAL 00000000-02786462 |
| 36 | 49935 | CAP, BRASS BARREL OF THROTTLE CABLE Comment: SERIAL 00000000-02786462 |
| 37 | 49932A1 | LEVER ASSEMBLY, CONTROL CABLE LOCKING-ANCHOR BRACKET Comment: SERIAL 00000000-02786462 |
| 38 | 24-37911 | SPRING, CONTROL CABLE LOCKING LEVER Comment: SERIAL 00000000-02786462 |
| 39 | 17-239281 | PIN, ROLL-CONTROL CABLE LOCKING LEVER Comment: SERIAL 00000000-02786462 |
| 40 | 24-38472 | SPRING, CABLE TENSION-ANCHOR BRACKET Comment: SERIAL 00000000-02786462 |
| 41 | 52732A6 | BRACKET, ANCHOR-CONTROL CABLES Comment: SERIAL 02881082-09999999 |
| 42 | 39519 | CAP, BARREL RETAINER-ANCHOR BRACKET Comment: SERIAL 02881082-09999999 |
| 43 | 87609A1 | LEVER, NYLON-SHIFT CABLE LOCKING Comment: SERIAL 02881082-09999999 |
| 44 | 17-47175 | PIN, LOCKING LEVER AND COVER FASTENING Comment: SERIAL 02881082-09999999 |
| 45 | 39667 | COVER, NYLON-SHIFT CABLE Comment: SERIAL 02881082-09999999 |
| 46 | 39536 | LINK, LOCKING LEVER TO COVER Comment: SERIAL 02881082-09999999 |
| 47 | 10-35386 | SCREW, ANCHOR BRACKET TO CYLINDER BLOCK (1") |
| 48 | 24-20099 | SPRING, LINK ROD TO GUIDE BLOCK |
| 49 | 37896 | GUIDE BLOCK, LINK ROD |
| 50 | 52100 | WEAR PLATE, LINK ROD |
| 51 | 8M0036768 | LATCH, CONTROL CABLE FASTENING-ANCHOR BRACKET |
| 52 | 12-69056 | WASHER, CONTROL CABLE LATCH LINK ROD |
| 53 | 11-826709109 | NUT, LINK ROD |
| 54 | 46933A1 | GROUND STRAP ASSEMBLY, CRANKCASE TO BOTTOM COWL |
| 55 | 46933A2 | GROUND STRAP ASSEMBLY, DRIVE SHAFT HOUSING TO BOTTOM COWL |
| 56 | 10-62568 | SCREW, GROUND STRAP ATTACHING (3/8") |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 1395-51091 | REPAIR PARTS KIT (1 PER CARBURETOR) Comment: SERIAL 03051041-09999999 |
| 1 | 1352-4440A1 | CARBURETOR ASSEMBLY, COMPLETE (WMK-2) Comment: SERIAL 03051041-09999999 |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 6 | 1395-83181 | INLET NEEDLE, SEAT AND GASKET Comment: SERIAL 03051041-09999999 |
| 9 | 1399-4559 | COVER, FLOAT BOWL Comment: SERIAL 03051041-09999999 |
| 10 | 10-52195 | SCREW, FLOAT BOWL COVER (SHORT) |
| 11 | 10-52196 | SCREW, FLOAT BOWL COVER (LONG) |
| 12 | 13-26995 | LOCKWASHER, FLOAT BOWL COVER SCREW |
| 14 | 1399-3938 | SCREEN, FILTER |
| 16 | 1399-4791A1 | COVER, STRAINER-LOWER CARBURETOR Comment: SERIAL 03051041-09999999 |
| 18 | 10-25822 | SCREW, STRAINER COVER FASTENING |
| 19 | 1395-6027 | SCREW, THROTTLE STOP LEVER |
| 20 | 8146791 | LEVER, THROTTLE STOP Comment: USED ON LOWER CARBURETOR ONLY--REPLACED WITH A-52518 CLUSTER ON UPPER CARBURETOR. |
| 21 | 1395-7942 | SHAFT, THROTTLE |
| 23 | 1395-4540 | SCREW, BODY (IDLE TUBE) Comment: SERIAL 03051041-09999999 |
| 26 | 1395-9017 | SHUTTER, THROTTLE |
| 28 | 1399-3515 | SCREW, IDLE ADJUSTMENT |
| 29 | 1395-4541 | SCREW, PLUG-MAIN FUEL JET CHANNEL Comment: SERIAL 03051041-09999999 |
| 31 | 1395-6030 | JET, MAIN FUEL (.070) |
| 33 | 1395-4542 | SCREW, PLUG-MAIN NOZZLE Comment: SERIAL 03051041-09999999 |
| 36 | 1395-4543 | SCREW, BODY CHANNEL Comment: SERIAL 03051041-09999999 |
| 37 | 27-481641 | GASKET, CARBURETOR FLANGE |
| 38 | 11-29250 | NUT, CARBURETOR MOUNTING STUD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 24-57818 | SPRING, FILTER SCREEN Comment: SERIAL 02885850-09999999 |
| 1 | 54293A10 | CHOKE SOLENOID Comment: SERIAL 02783253-09999999 |
| 2 | 13-26996 | LOCKWASHER, HARNESS LEAD TO CHOKE SOLENOID |
| 3 | 11-68219 | NUT, WIRE HARNESS LEAD TO CHOKE SOLENOID |
| 4 | 10-25299 | SCREW, CHOKE SOLENOID ATTACHING (3/4") |
| 5 | 13-8M0204647 | LOCKWASHER, CHOKE SOLENOID ATTACHING SCREW |
| 6 | 90548A1 | PLUNGER/LINK ASS'Y, CHOKE SOLENOID Comment: SERIAL 02783253-09999999 |
| 7 | 52518 | CLUSTER, THROTTLE LEVER |
| 8 | 1395-6027 | SCREW, CLUSTER TO THROTTLE LEVER |
| 9 | 1352-4440A1 | CARBURETOR ASSEMBLY, COMPLETE (SERIAL #3051041 AND UP) |
| 10 | 53720A2 | THROTTLE PICK-UP COUPLING ASSEMBLY |
| 11 | 10-53651 | SCREW, THROTTLE COUPLING MOUNTING (3/4") |
| 12 | 28-89694 | INSERT, THROTTLE COUPLING |
| 13 | 10-657461 | STUD, CHOKE ROD SPRING TO CARBURETOR (7/8") |
| 14 | 23-32427 | SPACER, CHOKE ROD SPRING STUD |
| 15 | 11-8M0207775 | NUT, CHOKE ROD SPRING TO CARBURETOR STUD |
| 16 | 24-48230 | SPRING, TENSION-CHOKE ROD |
| 17 | 90242A1 | KNOB, CHOKE ROD |
| 18 | 25-20116 | GROMMET, CHOKE ROD |
| 19 | 49589 | STRAP, CHOKE KNOB TO CHOKE ROD |
| 20 | 10-69022 | SCREW, STRAP TO CHOKE KNOB (1/2") |
| 21 | 13-26996 | LOCKWASHER, STRAP SCREW |
| 22 | 48203 | ROD, CHOKE |
| 23 | 10-69022 | SCREW, STRAP TO CHOKE ROD |
| 24 | 11-46438 | NUT, STRAP TO CHOKE ROD SCREW |
| 25 | 48152 | SHUTTER, CHOKE-CARBURETOR |
| 26 | 16-69037 | STUD, FILTER SCREEN TO CARBURETOR (1 1/8") |
| 27 | 11-20110 | NUT, CHOKE SHUTTER STUD |
| 28 | 35-57819 | SCREEN, FILTER-CARBURETOR Comment: SERIAL 02885850-09999999 |
| 29 | 10-23015 | SCREW, FILTER SCREEN TO CARBURETOR Comment: SERIAL 02885850-09999999 |
| 30 | 11-20110 | NUT, CARBURETOR SCREEN SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 11-8M0207775 | NUT, LOWER SHOCK PIN SCREW -LONG SHAFT |
| 1 | 1440-8394A1 | CLAMP BRACKET ASSEMBLY |
| 2 | 28403A3 | THUMB SCREW ASSEMBLY |
| 3 | 12-28404 | WASHER, THUMB SCREW |
| 4 | 8M0041936 | TUBE, TILT-CLAMP BRACKET TO SWIVEL BRACKET |
| 5 | 12-52864 | WASHER, CLAMP BRACKET TILT TUBE |
| 6 | 11-858869 | NUT, TILT TUBE FASTENING |
| 7 | 53078 | CAP, PLASTIC-TILT TUBE |
| 8 | 23-59624 | SPACER, CLAMP BRACKET STUD |
| 9 | 16-59625 | STUD, CLAMP BRACKET |
| 10 | 13-8M0204647 | LOCKWASHER, CLAMP BRACKET STUD |
| 11 | 11-28770 | NUT, CLAMP BRACKET STUD |
| 12 | 17-8M0026068 | TILT LOCK PIN ASSEMBLY |
| 13 | 32-28052 | SLEEVE, RUBBER-TILT LOCK PIN BUMPER |
| 14 | 10-68299 | BOLT, CLAMP BRACKET TO TRANSOM (3") |
| 15 | 12-68300 | WASHER, CLAMP BRACKET BOLT |
| 16 | 11-82670912 | NUT, CLAMP BRACKET BOLT |
| 17 | 55-28416 | PIN, UPPER SHOCK MOUNTING |
| 18 | 1482-6386A4 | SWIVEL BRACKET ASSEMBLY (LONG SHAFT) |
| 19 | 26-37448 | OIL SEAL, SWIVEL BRACKET |
| 20 | 10-47828 | SCREW, DRIVE-SWIVEL BRACKET |
| 21 | 22-69059 | FITTING, GREASE |
| 22 | 19-77633Q | LUBRICAP, SWIVEL BRACKET GREASE FITTING Comment: SERIAL 02783253-09999999 |
| 23 | 76386 | TILT LOCK ASSEMBLY, STARBOARD |
| 24 | 76385T | TILT LOCK ASSEMBLY, PORT |
| 25 | 47802 | TUBE, TILT LOCK |
| 26 | 18-47959 | COTTER PIN, TILT LOCK TUBE |
| 27 | 23-47803 | BUSHING, TILT LOCK TUBE |
| 28 | 13-69150 | WASHER, WAVE-TILT LOCK TUBE |
| 29 | 17-49840A1 | SWIVEL PIN AND STEERING ARM ASSEMBLY (LONG SHAFT) |
| 30 | 28203 | BUMPER, STEERING ARM |
| 31 | 10-30453 | BOLT, STEERING ARM TO UPPER MOUNT (5 1/2") |
| 32 | 11-8M0204653 | NUT, STEERING ARM BOLT FASTENING |
| 33 | 12-37429 | WASHER, SWIVEL PIN-LOWER (TOP WASHER OPTIONAL) |
| 34 | 10-31830 | SCREW, RIDE-GUIDE ATTACHING (1 3/4") |
| 35 | 11-8M0204726 | NUT, RIDE-GUIDE ATTACHING SCREW |
| 36 | 38-56267 | SERIAL PLATE |
| 37 | 10-25612 | SCREW, DRIVE-SERIAL PLATE TO SWIVEL BRACKET |
| 38 | 17-25598 | PIN, REVERSE LOCK SPRING ATTACHING |
| 39 | 28205T | STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET |
| 40 | 10-28200 | SCREW, STRAP STOP TO DRIVE SHAFT HOUSING (2 7/8") |
| 41 | 11-25269 | NUT, STRAP STOP FASTENING SCREW |
| 42 | 73984T | YOKE, BOTTOM Comment: SERIAL 02783253-09999999 |
| 43 | 11-37424 | NUT, SWIVEL PIN RETAINING |
| 44 | 55-28414 | PIN, LOWER SHOCK MOUNTING-LONG SHAFT |
| 45 | 24-29821 | SPRING, REVERSE LOCK TENSION |
| 46 | 87431 | REVERSE LOCK ASSEMBLY |
| 47 | 56349 | SHAFT, REVERSE LOCK PIVOT |
| 48 | 18-45882 | COTTER PIN, REVERSE LOCK TO SHAFT |
| 49 | 23-28199 | SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET |
| 50 | 12-28196 | WASHER, UPPER BUSHING RETAINER (INNER) |
| 51 | 12-59378 | WASHER, LOWER BUSHING RETAINER (INNER) Comment: SERIAL 02986444-09999999 |
| 52 | 55-58780A7 | SHOCK ABSORBER |
| 53 | 23-32171 | BUSHING, RUBBER-SHOCK ABSORBER (UPPER) |
| 54 | 23-28198 | BUSHING, RUBBER-SHOCK ABSORBER (LOWER) |
| 55 | 12-8M0204648 | WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER) |
| 56 | 10-69375A1 | SCREW, UPPER AND LOWER SHOCK MOUNTING PIN (3/4") |
| 57 | 70679 | COVER, UPPER AND LOWER SHOCK MOUNTING PIN |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 92-86166Q1 | GLUE, ADHESIVE - SOUND BLANKET FASTENING |
| 1 | 2182-7927A8 | COWL FRONT COVER ASSEMBLY Comment: SERIAL 03186263-09999999 |
| 2 | 56849 | KNOB, COWL FRONT COVER FASTENING |
| 3 | 12-30771 | WASHER, COVER FASTENING KNOB (RUBBER) |
| 4 | 12-59572 | WASHER, COVER FASTENING KNOB (STEEL) |
| 5 | 24-30772 | SPRING, TENSION - COVER FASTENING KNOB |
| 6 | 17-29077 | ROLL PIN, TENSION SPRING TO KNOB |
| 7 | 71040 | BLANKET, SOUND ABSORBING - FRONT COVER |
| 8 | 54143 | SEAL, SOUND - UPPER |
| 9 | 2119-3248A16 | WRAP AROUND COWL ASSEMBLY |
| 10 | 46785A1 | COWL LATCH ASSEMBLY |
| 11 | 30413 | HOOK, COWL LATCH FASTENING |
| 12 | 54141A1 | BLANKET ASS'Y SOUND ABSORBING - WRAP AROUND COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 39-78811A12 | RING, PISTON (.015) Comment: OVERSIZE PISTON AND RING |
| 1 | 440-9074A2 | CRANKSHAFT ASSEMBLY |
| 2 | 30-62567T | BEARING, BALL-UPPER |
| 3 | 30-63742T | BEARING, BALL-LOWER |
| 4 | 25-8M0214919 | "O"RING, DRIVE SHAFT SPLINE Comment: SERIAL 00000000-03059820 |
| 5 | 54196A6 | CARRIER ASSEMBLY, "O"RING Comment: SERIAL 03144219-09999999 |
| 6 | 25-35126 | "O" RING, CARRIER Comment: SERIAL 03144219-09999999 |
| 7 | 540-5266T5 | MAIN BEARING ASSEMBLY (VALVE TYPE) Comment: SERIAL 02783253-09999999 |
| 8 | 17-20032 | DOWEL PIN, MAIN BEARING Comment: SERIAL 02783253-09999999 |
| 9 | 10-45775 | SCREW, MAIN BEARING CLAMPING Comment: SERIAL 02783253-09999999 |
| 10 | 11-45774 | NUT, MAIN BEARING CLAMPING SCREW Comment: SERIAL 02783253-09999999 |
| 11 | 34-56007A1 | REED SET, MATCHED-MAIN BEARING Comment: SERIAL 02783253-09999999 |
| 12 | 34-56008 | REED STOP, MAIN BEARING REED VALVES Comment: SERIAL 02783253-09999999 |
| 13 | 10-62204 | SCREW, REED STOP MOUNTING Comment: SERIAL 02783253-09999999 |
| 13A | 11-53153 | NUT, REED STOP MOUNTING SCREW Comment: SERIAL 02783253-09999999 |
| 14 | 535-3190A2 | CENTER MAIN BEARING ASSEMBLY |
| 15 | 17-20032 | DOWEL PIN, CENTER MAIN BEARING |
| 16 | 29-714221 | BEARING, NEEDLE |
| 17 | 26113T | RACE, OUTER (PAIR) |
| 18 | 53-26933 | RING, SNAP-OUTER RACE CLAMPING |
| 19 | 10-22968 | SCREW, CENTER MAIN BEARING CLAMPING |
| 20 | 11-8M0207775 | NUT, MAIN BEARING CLAMPING SCREW |
| 21 | 17-47246 | DOWEL PIN (STEPPED) |
| 22 | 774-9137A12 | PISTON AND PISTON PIN ASSEMBLY |
| 23 | 53-857196 | LOCK RING, PISTON PIN |
| 24 | 39-78816A12 | RING, PISTON |
| 25 | 624-8101A3 | CONNECTING ROD AND CAP ASSEMBLY |
| 26 | 10-54803 | SCREW, CAP TO CONNECTING ROD |
| 27 | 11-49091 | NUT, CONNECTING ROD SCREW |
| 28 | 31-62596A1 | BEARING ASSEMBLY, CRANKPIN |
| 29 | 29-8M0214934 | BEARING, NEEDLE-PISTON PIN |
| 30 | 12-8M0032839 | WASHER, NEEDLE LOCATING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 12-22753 | WASHER, CRANKCASE TO CYLINDER BLOCK SCREW (LOWER) |
| 1 | 1134-3197A1 | END CAP ASSEMBLY, UPPER |
| 2 | 26-41953 | OIL SEAL |
| 3 | 25-47254 | "O"RING |
| 4 | 15-47248A1 | SHIM ASSEMBLY, END CAP TO CRANKCASE (.006-8-10) |
| 5 | 10-30225 | SCREW, END CAP MOUNTING (1") |
| 6 | 847-3920A4 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY (SERIAL #2986444 AND U |
| 7 | 27-53650 | GASKET, CRANKCASE TO CYLINDER BLOCK |
| 8 | 16-64936 | STUD, CARBURETOR MOUNTING (1 3/16") |
| 9 | 16-64281 | STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 7/8") |
| 10 | 17-43044 | PIN, DOWEL-CRANKCASE TO CYLINDER BLOCK |
| 11 | 17-20323 | PIN, DOWEL-CYLINDER BLOCK TO MAIN BEARING |
| 11A | 66517 | RESTRICTOR, CRANKCASE BLEED |
| 12 | 16-26134 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (4 1/16") |
| 13 | 16-48770 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (3 9/16") |
| 14 | 16-26324 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 7/8") |
| 15 | 10-32293 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 3/4") |
| 16 | 10-69091 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 5/8") |
| 17 | 11-29250 | NUT, CRANKCASE FASTENING SCREW |
| 18 | 10-20359 | SCREW, CENTER MAIN BEARING LOCKING (1") |
| 19 | 14-20091 | TAB WASHER, BEARING LOCKING SCREW |
| 20 | 1126-3196A3 | END CAP ASSEMBLY, LOWER-SERIAL # AND UP Comment: SERIAL 02783253-09999999 |
| 21 | 21-42657A3 | CHECK VALVE ASSEMBLY, END CAP Comment: SERIAL 02783253-09999999 |
| 22 | 26-41953 | OIL SEAL, UPPER Comment: SERIAL 02783253-09999999 |
| 23 | 25-20081 | "O"RING Comment: SERIAL 02783253-09999999 |
| 24 | 15-20085A1 | SHIM, END CAP TO CRANKCASE (.002-3-5-10) |
| 25 | 10-30225 | SCREW, END CAP MOUNTING (1") |
| 26 | 49993 | COVER, WATER JACKET-CYLINDER BLOCK- Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES |
| 27 | 27-73665 | GASKET, WATER JACKET COVER Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES |
| 28 | 10-53167T | SCREW, WATER JACKET COVER TO CYLINDER BLOCK (7/8") Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES |
| 29 | 13-53166 | LOCKWASHER, WATER JACKET COVER FASTENING SCREW Comment: PART OF CYLINDER BLOCK AND CRANKCASE ASSEMBLIES |
| 30 | 27-52894 | GASKET, CYLINDER BLOCK TO BAFFLE PLATE |
| 31 | 52098T | PLATE, BAFFLE-EXHAUST MANIFOLD |
| 32 | 27-52895 | GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER |
| 33 | 52166 | COVER, EXHAUST MANIFOLD |
| 34 | 10-38837 | SCREW, MANIFOLD COVER MOUNTING (1 1/8") |
| 35 | 1021-7699 | COVER, CYLINDER BLOCK |
| 36 | 27-85493 | GASKET, CYLINDER BLOCK COVER |
| 37 | 10-21091 | SCREW, CYLINDER BLOCK COVER MOUNTING (1 1/8") |
| 38 | 11-8M0207775 | NUT, COVER MOUNTING SCREW |
| 39 | 22-328022 | PLUG, PIPE-CYLINDER BLOCK COVER |
| 40 | 37440 | BRACKET, MOUNT SUPPORT-CYLINDER BLOCK |
| 41 | 10-35386 | SCREW, BRACKET TO CYLINDER BLOCK (1") |
| 42 | 62301 | COVER, TRANSFER PORT-BOTTOM Comment: SERIAL 03307347-09999999 |
| 43 | 27-62107 | GASKET, TRANSFER PORT COVER Comment: SERIAL 02783253-09999999 |
| 44 | 10-28636 | SCREW, TRANSFER PORT COVER MOUNTING (3/4") Comment: SERIAL 02783253-09999999 |
| 45 | 22-67902 | CONNECTOR, CYLINDER BLEED HOSE-UPPER |
| 46 | 32-9912688 | HOSE, UPPER CYLINDER BLEED (13 1/2") |
| 47 | 22-62365A1 | CHECK VALVE ASSEMBLY, BLEED HOSE |
| 48 | 21-28481A1 | CHECK VALVE ASSEMBLY |
| 49 | 54-20387 | CLAMP, BLEED HOSE TO CONNECTOR |
| 50 | 32-8M0108355 | TUBE, BALANCE-MAIN BEARING (2 7/8") |
| 51 | 22-54153 | TEE, BLEED HOSE TO CYLINDER BLOCK-LOWER |
| 52 | 32-9912688 | HOSE, CYLINDER BLEED-LOWER (8 1/2") |
| 53 | 22-20781 | ELBOW, BALANCE TUBE TO CRANKCASE |
| 54 | 54-20386 | CLAMP, BALANCE TUBE TO ELBOW AND TEE Comment: SERIAL 00000000-02670574 |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 337-4479 | HOUSING, DISTRIBUTOR Comment: SERIAL 03051040-03052380 |
| 2 | 32197 | STOP, SPARK ADVANCE-DISTRIBUTOR HOUSING |
| 3 | 17-27962 | PIN, ANCHOR SPRING-DISTRIBUTOR HOUSING |
| 4 | 24-27944 | SPRING, HORSESHOE -DISTRIBUTOR HOUSING |
| 5 | 12-53540 | WASHER, ECONOMIZER COLLAR-DISTRIBUTOR HOUSING |
| 6 | 55804A1 | ECONOMIZER COLLAR ASSEMBLY Comment: SERIAL 02783253-09999999 |
| 7 | 17-27961 | PIN, ECONOMIZER COLLAR-SPRING RETAINER |
| 8 | 22-25094 | FITTING, GREASE-ECONOMIZER COLLAR |
| 9 | 27947 | SWIVEL, LINKAGE-ECONOMIZER COLLAR |
| 10 | 25996A1 | SWIVEL AND LINK ROD ASSEMBLY |
| 11 | 11-25168 | NUT, UPPER LINK ROD ADJUSTING |
| 12 | 37588 | ROD, LINK-UPPER |
| 13 | 27948 | SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER |
| 14 | 48562 | LEVER, THROTTLE CONTROL |
| 15 | 13-25806 | WASHER, WAVE-THROTTLE CONTROL LEVER SWIVEL |
| 16 | 12-8M0204649 | WASHER, THROTTLE CONTROL LEVER SWIVEL |
| 17 | 11-8267089 | NUT, UPPER LINK ROD TO THROTTLE CONTROL LEVER |
| 18 | 10-31830 | SCREW, THROTTLE LEVER TO EXHAUST COVER (1 3/4") |
| 19 | 12-8M0042641 | WASHER, THROTTLE CONTROL LEVER SCREW |
| 20 | 23-45818 | BUSHING, THROTTLE CONTROL LEVER SCREW |
| 21 | 11-8M0204726 | NUT, THROTTLE CONTROL LEVER SCREW |
| 22 | 37587 | SWIVEL, LOWER-THROTTLE CONTROL LEVER TO THROTTLE CABLE |
| 23 | 11-8267089 | NUT, THROTTLE CABLE TO LOWER SWIVEL |
| 24 | 48692 | COLLAR, THROTTLE ACTUATOR |
| 25 | 10-61658 | SCREW, ADJUSTING-ACTUATOR COLLAR (1 3/4") Comment: SERIAL 03186263-09999999 |
| 26 | 11-20890 | NUT, THROTTLE ACTUATOR COLLAR ADJUSTING SCREW |
| 27 | 52023 | CAP, NYLON-THROTTLE ACTUATOR COLLAR ADJUSTING SCREW |
| 28 | 48671 | PLATE, THROTTLE ACTUATOR |
| 29 | 10-37892 | SCREW, THROTTLE ACTUATOR PLATE TO ECONOMIZER COLLAR (1") |
| 30 | 12-847883 | WASHER, THROTTLE ACTUATOR PLATE FASTENING SCREW |
| 31 | 13-26996 | LOCKWASH, THROTTLE ACTUATOR PLATE FASTENING SCREW |
| 32 | 23-48674 | SPACER, THROTTLE ACTUATOR PLATE SCREW |
| 33 | 54239 | CAM, THROTTLE ACTUATOR PLATE |
| 34 | 12-46246 | WASHER, ADAPTOR-DISTRIBUTOR HOUSING |
| 35 | 66165A2 | ADAPTOR ASSEMBLY, DISTRIBUTOR |
| 36 | 22-25094 | FITTING, GREASE-DISTRIBUTOR ADAPTOR |
| 37 | 10-78841 | SCREW, DISTRIBUTOR HOUSING TO CRANKCASE (1 1/2") |
| 38 | 12-20084 | WASHER, DISTRIBUTOR HOUSING SCREW |
| 39 | 11-22053 | NUT, DISTRIBUTOR HOUSING SCREW |
| 40 | 55805 | BRACKET, STOP Comment: SERIAL 02783253-09999999 |
| 41 | 10-28636 | SCREW, STOP BRACKET TO DISTRIBUTOR ADAPTOR (3/4") |
| 42 | 12-20533 | WASHER, STOP BRACKET FASTENING SCREW |
| 43 | 10-24228 | SCREW, STOP BRACKET ADJUSTING (1 7/8") |
| 44 | 11-20890 | NUT, STOP BRACKET ADJUSTING SCREWS |
| 45 | 52023 | CAP, NYLON-STOP BRACKET ADJUSTING SCREWS |
| 46 | 12-27939 | WASHER, DISTRIBUTOR HOUSING |
| 47 | 14-27960 | TAB WASHER, ADAPTOR CAP FASTENING |
| 48 | 13-27959 | WASHER, WAVE-DISTRIBUTOR BALL BEARING TENSION |
| 49 | 54567 | CAP, DISTRIBUTOR HOUSING |
| 50 | 23-47250 | SPACER, DRIVE PULLEY |
| 51 | 29906A1 | DRIVEN PULLEY ASSEMBLY |
| 52 | 17-29908 | PIN, ROLL-FLANGE LOCATING |
| 53 | 29907 | FLANGE, DRIVEN PULLEY |
| 54 | 28-29910 | KEY, DISTRIBUTOR DRIVER |
| 55 | 27-58534 | SCREW, PULLEY CLAMPING SCREW |
| 56 | 20140 | BELT, TIMING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 8M0084600 | CONNECTOR, SPARK PLUG LEAD |
| 1 | 30-20066 | BALL BEARING, DISTRIBUTOR HOUSING (UPPER) |
| 2 | 11-54209 | NUT, ROTOR SHAFT TO DISTRIBUTOR HOUSING |
| 3 | 23-53539 | SLEEVE, ROTOR SHAFT |
| 4 | 393-3736A79 | HOUSING ASSEMBLY, DISTRIBUTOR Comment: SERIAL 00000000-02991033 |
| 5 | 337-4479 | HOUSING, DISTRIBUTOR Comment: SERIAL 03051041-03052380 |
| 6 | 337-4406A2 | TRIGGER ASSEMBLY, DISTRIBUTOR Comment: SERIAL 03051041-03052380 |
| 7 | 10-29072 | SCREW, TRIGGER COIL TO DISTRIBUTOR HOUSING Comment: SERIAL 03051041-03052380 |
| 8 | 13-69432 | LOCKWASHER, TRIGGER COIL SCREW Comment: SERIAL 03051041-03052380 |
| 9 | 337-4481 | CAM, DISTRIBUTOR TRIGGER Comment: SERIAL 03051041-03052380 |
| 10 | 53417 | GROUND STRAP ASSEMBLY, DISTRIBUTOR TO CRANKCASE |
| 11 | 10-62568 | SCREW, GROUND STRAP ATTACHING (3/8") |
| 12 | 58807A1 | FLAME ARRESTOR ASSEMBLY, DISTRIBUTOR HOUSING Comment: SERIAL 03186263-09999999 |
| 13 | 15-21148A1 | SHIM, ROTOR Comment: SERIAL 00000000-02991033 |
| 14 | 15-55853 | SHIM, ROTOR Comment: SERIAL 00000000-02991033 |
| 15 | 23-53538 | SPACER, ROTOR SHAFT Comment: SERIAL 00000000-02991033 |
| 16 | 393-3236 | DISC, ROTOR Comment: SERIAL 00000000-02991033 |
| 17 | 30-26379 | BALL BEARING, DISTRIBUTOR HOUSING (LOWER) |
| 18 | 53-26406 | RING, RETAINING - BALL BEARING TO DISTRIBUTOR HOUSING |
| 19 | 393-4371 | ROTOR, DISTRIBUTOR Comment: SERIAL 02783253-09999999 |
| 20 | 54-60768 | CLAMP, DISTRIBUTOR CAP TO DISTRIBUTOR HOUSING Comment: SERIAL 03307347-09999999 |
| 21 | 10-54281 | SCREW, DISTRIBUTOR CAP CLAMP (1") |
| 22 | 11-26768 | NUT, DISTRIBUTOR CAP CLAMP SCREW |
| 23 | 32-8M0108355 | HOSE, VENT- DISTRIBUTOR TO ELBOW (10 1/2") Comment: SERIAL 00000000-03148653 |
| 24 | 22-31521 | ELBOW, VENT HOSE TO BOTTOM COWL Comment: SERIAL 00000000-03148653 |
| 25 | 54-22875 | CLAMP, VENT HOSE TO FRONT SUPPORT BRACKET Comment: SERIAL 00000000-02670574 |
| 26 | 10-48591 | SCREW, VENT HOSE CLAMP (1/2") Comment: SERIAL 00000000-02670574 |
| 27 | 8M0084613 | "D" WASHER, CLAMP FASTENING SCREW Comment: SERIAL 00000000-02670574 |
| 28 | 11-24656 | NUT, CLAMP FASTENING SCREW Comment: SERIAL 00000000-02670574 |
| 29 | 84-821945A5 | CABLE ASSEMBLY, CAP TO COIL Comment: SERIAL 03051041-03052380 |
| 30 | 25-26547 | GROMMET, CABLE |
| 31 | 332-2854T01 | BOOT, CABLE TO COIL |
| 32 | 85-94589 | SLEEVE, CABLE |
| 33 | 32-46398 | SLEEVE, (LEADS 1, 2, 3, 4,) - (3/4") |
| 34 | 27-55896 | GASKET, DISTRIBUTOR CAP TO DISTRIBUTOR HOUSING Comment: SERIAL 02783253-09999999 |
| 35 | 393-3726A10 | DISTRIBUTOR CAP ASSEMBLY Comment: SERIAL 03186263-09999999 |
| 36 | 393-1293A1 | BRUSH AND SPRING ASSEMBLY Comment: SERIAL 03186263-09999999 |
| 37 | 58807A1 | FLAME ARRESTOR ASSEMBLY, DISTRIBUTOR HOUSING Comment: SERIAL 03186263-09999999 |
| 38 | 63319 | RETAINER, LEADS |
| 39 | 10-46378 | SCREW, LEAD RETAINER (1") |
| 40 | 11-20013 | NUT, RETAINER SCREW |
| 41 | 33-896329827 | SPARK PLUG (AC V-40FFM) Comment: SERIAL 02783253-09999999 |
| 42 | 84-813715A1 | SPARK PLUG LEAD ASSEMBLY #1, #2, #3 AND #4 Comment: ORDER A-36549A1 KIT FOR REPLACEMENT OF LEAD WIRE MARKERS |
| 43 | 85-63709A1 | PROTECTOR, SPARK PLUG LEAD |
| 44 | 32-46768 | SLEEVE, SPARK PLUG LEAD (LEADS 1, 2, 3, 4) |
| 45 | 85-94589 | SLEEVE, SPARK PLUG LEAD TO DISTRIBUTOR |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 25-92012 | GROMMET, TRIM COVER SCREW Comment: SERIAL 02881082-09999999 |
| 1 | 1551-3918A3 | DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) Comment: SERIAL 02783253-09999999 |
| 2 | 16-56295 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (2 11/16") |
| 3 | 19-824928001 | PLUG, PLASTIC-TRIM TAB SCREW HOLE Comment: SERIAL 02783253-09999999 |
| 4 | 10-48409 | SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (5/8") |
| 5 | 10-48408 | SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (1/2") |
| 6 | 37417 | COVER, TRIM-DRIVE SHAFT HOUSING |
| 7 | 10-57807 | SCREW, TRIM COVER TO BOTTOM COWL (3/4") Comment: SERIAL 02881082-09999999 |
| 8 | 37919 | SEAL, TRIM COVER TO DRIVE SHAFT HOUSING |
| 9 | 37665 | STRIP, RETAINING-TRIM COVER SEAL (SIDE) |
| 10 | 38052 | STRIP, RETAINING-TRIM COVER SEAL (REAR) |
| 11 | 32-37438 | TUBE, WATER INLET (LONG SHAFT) |
| 12 | 38470 | TUBE, EXHAUST (LONG SHAFT) |
| 13 | 10-38601 | SCREW, EXHAUST TUBE TO EXHAUST EXTENSION PLATE (5/8") |
| 14 | 11-35888 | NUT, EXHAUST TUBE SCREW |
| 15 | 11-82670911 | NUT, POWERHEAD STUDS (5/16-24) |
| 16 | 11-8M0204726 | NUT, POWERHEAD STUDS (3/8-24) |
| 17 | 12-20086 | WASHER, POWERHEAD STUDS |
| 18 | 27-48801 | GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING |
| 19 | 52887 | GUIDE, PUSH ROD-REVERSE LOCKING |
| 20 | 47558 | ROD, PUSH-REVERSE LOCK (LONG SHAFT) |
| 21 | 11-69254 | NUT, JAM-PUSH ROD |
| 22 | 47559 | YOKE, PUSH ROD |
| 23 | 24-78203A2 | PIN, PUSH ROD TO REVERSE LOCK |
| 24 | 18-25191 | COTTER PIN, PUSH ROD PIN |
| 25 | 37396 | MOUNT -UPPER |
| 26 | 26218 | COVER, UPPER MOUNT-OUTSIDE HALF |
| 27 | 57931 | COVER, UPPER MOUNT-INSIDE HALF Comment: SERIAL 02783253-09999999 |
| 28 | 24929 | PACKING, "U" CUP |
| 29 | 10-20012 | SCREW, UPPER MOUNT COVER (1 5/8") |
| 30 | 10-28775 | SCREW, UPPER MOUNT COVER (2 1/8") |
| 31 | 12-8M0204649 | WASHER, UPPER MOUNT COVER SCREW |
| 32 | 11-35888 | NUT, UPPER MOUNT COVER SCREW |
| 33 | 12-30515 | WASHER, UPPER MOUNT BOLT |
| 34 | 12-47894 | WASHER, RUBBER-UPPER MOUNT BOLT |
| 35 | 12-30514 | WASHER, UPPER MOUNT BOLT |
| 36 | 11-8M0204653 | NUT, UPPER MOUNT BOLT |
| 37 | 75298 | MOUNT, RUBBER-LOWER |
| 38 | 10-75284 | SCREW, UPPER MOUNT (5 1/2") |
| 39 | 12-49339 | WASHER, MOUNT SCREW |
| 40 | 11-25096 | NUT, MOUNT SCREW |
| 41 | 25067 | BUMPER, RUBBER-MOUNTING SCREW |
| 42 | 11-8M0204653 | NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 43 | 12-45176 | WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 44 | 11-29489 | NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 45 | 12-45176 | WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 46 | 35608 | CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING |
| 47 | 24-35522 | SPRING, TENSION-LOWER MOUNT CLAMP |
| 48 | 10-29256 | SCREW, LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING (7/8") |
| 49 | 35474T | COVER, LOWER MOUNT CLAMP |
| 50 | 11-35521 | NUT, LOWER MOUNT CLAMP COVER |
| 51 | 10-29722 | SCREW, COVER TO LOWER CLAMP MOUNT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 19-45907 | PLUG, FLYWHEEL PULLER THREADS |
| 2 | 11-52901 | NUT, FLYWHEEL |
| 3 | 12-33001 | WASHER, FLYWHEEL NUT |
| 4 | 225-2494A37 | FLYWHEEL ASSEMBLY, COMPLETE Comment: SERIAL 02783253-09999999 |
| 5 | 10-32417 | SCREW, FLEXIBLE PLATE TO FLYWHEEL |
| 6 | 10-68997 | SCREW, PLATE AND HUB TO FLEXIBLE PLATE |
| 7 | 17-26618 | PIN, DOWEL - PULLEY TO FLYWHEEL |
| 8 | 29788 | FLANGE, FLYWHEEL PULLEY |
| 9 | 30306 | PULLEY, FLYWHEEL |
| 10 | 29787 | HUB, FLYWHEEL PULLEY |
| 11 | 398-4792 | STATOR, ALTERNATOR |
| 12 | 30050 | TERMINAL, STATOR LEAD WIRE |
| 13 | 10-57021 | SCREW, STATOR TO UPPER END CAP (7/8") |
| 14 | 54-22875 | CLIP, STATOR LEAD FASTENING (7/16") |
| 15 | 10-62568 | SCREW, STATOR LEAD FASTENING (3/8") |
| 16 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 55156A5 | FUEL PUMP ASSEMBLY (UPPER AND LOWER) Comment: SERIAL 02783253-02886331 |
| 2 | 21-30430A3 | CHECK VALVE ASSEMBLY Comment: SERIAL 02783253-02886331 |
| 3 | 55278A1 | DIAPHRAGM KIT Comment: SERIAL 02783253-02886331 |
| 6 | 23004 | RETAINER, CHECK VALVE Comment: SERIAL 02783253-02886331 |
| 7 | 10-43725 | SCREW, RETAINER TO HOUSING Comment: SERIAL 02783253-02886331 |
| 8 | 10-69067 | SCREW, PUMP MOUNTING (1 3/8") Comment: SERIAL 02783253-02886331 |
| 9 | 10-30273 | SCREW, PUMP MOUNTING (1 7/8") Comment: SERIAL 00000000-02670574 |
| 10 | 22-328022 | PLUG, PIPE-FUEL PUMP (LOWER) Comment: SERIAL 02783253-02886331 |
| 11 | 32-55827A1 | FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (9 1/2")-SERIAL #2783 Comment: SERIAL 02783253-02886331 |
| 12 | 22-30174 | ELBOW (90), UPPER CARBURETOR |
| 13 | 22-30175 | SLEEVE, UPPER CARBURETOR ELBOW |
| 14 | 22-30177 | NUT, UPPER CARBURETOR ELBOW |
| 15 | 32-54578A1 | FUEL LINE ASSEMBLY, UPPER TO LOWER CARBURETOR (5 1/2") |
| 16 | 22-8M0123050 | ELBOW (45), UPPER CARBURETOR |
| 17 | 32-55826A1 | FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (9 1/4') Comment: SERIAL 02783253-02886331 |
| 18 | 32-55828A1 | FUEL LINE ASSEMBLY, PUMP TO PUMP (13 3/4") Comment: SERIAL 02783253-02886331 |
| 19 | 22-54818 | "Y" FITTING, UPPER FUEL PUMP Comment: SERIAL 02664412-09999999 |
| 20 | 22-30468 | CONNECTOR, UPPER FUEL PUMP |
| 21 | 22-30175 | SLEEVE, CONNECTOR |
| 22 | 22-30177 | NUT, CONNECTOR |
| 23 | 32-55829 | FUEL LINE, ADAPTOR TO UPPER FULE PUMP (15") Comment: SERIAL 02783253-02886331 |
| 24 | 30186 | ADAPTOR, CHECK UNIT (FUEL LINE) |
| 25 | 30187 | STEM, CHECK UNIT ADAPTOR |
| 26 | 24-30189 | SPRING, ADAPTOR STEM |
| 27 | 25-16524 | "O"RING, ADAPTOR STEM |
| 28 | 30188 | CUP WASHER, ADAPTOR |
| 29 | 10-69029 | SCREW, ADAPTOR TO BOTTOM COWL (1 3/4") |
| 30 | 11-8M0207775 | NUT, ADAPTOR FASTENING SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 58888A4 | FUEL PUMP ASSEMBLY |
| 2 | 21-8M0084276 | CHECK VALVE ASSEMBLY |
| 3 | 55278A5 | DIAPHRAGM KIT |
| 6 | 23004 | RETAINER, CHECK VALVE |
| 7 | 10-43725 | SCREW, RETAINER TO HOUSING |
| 8 | 10-69067 | SCREW, PUMP MOUNTING (1 3/8") |
| 9 | 32-55827A1 | FUEL LINE ASSEMBLY, PUMP TO CARBURETOR (9 1/2") |
| 10 | 22-59351 | ELBOW, UPPER CARBURETOR (90) |
| 11 | 22-30175 | SLEEVE, UPPER CARBURETOR ELBOW |
| 12 | 22-30177 | NUT, UPPER CARBURETOR ELBOW |
| 13 | 32-59352 | FUEL LINE, CARB. TO CARB. (6 5/8") Comment: SERIAL 03051041-09999999 |
| 14 | 22-8M0123050 | ELBOW, UPPER CARBURETOR (45) Comment: SERIAL 00000000-02991033 |
| 15 | 22-328022 | PLUG, BOTTOM FILTER COVER Comment: SERIAL 00000000-02991033 |
| 16 | 22-30468 | CONNECTOR, FUEL PUMP |
| 17 | 22-30175 | SLEEVE, CONNECTOR |
| 18 | 22-30177 | NUT, CONNECTOR |
| 19 | 32-55829 | FUEL LINE, ADAPTOR TO UPPER FUEL PUMP (15") |
| 20 | 30186 | ADAPTOR, CHECK UNIT (FUEL LINE) |
| 21 | 30187 | STEM, CHECK UNIT ADAPTOR |
| 22 | 24-30189 | SPRING, ADAPTOR STEM |
| 23 | 25-16524 | "O"RING, ADAPTOR STEM |
| 24 | 30188 | CUP WASHER, ADAPTOR |
| 25 | 10-69029 | SCREW, ADAPTOR TO BOTTOM COWL (1 3/4") |
| 26 | 11-8M0207775 | NUT, ADAPTOR FASTENING SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1655-7333A25 | GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: A-1623-3486A22, A-1623-3486A23, A-1623-39124 AND A-1623-3912A5 GEAR HOUSING ASSEMBLIES, COMPLETE, INCLUDE ALL PARTS FROM REFERENCE #1 THRU #78 AS LISTED ON PAGES 31 AND 34 SERIAL 02783253-09999999 |
| 1 | 1623-5244A14 | GEAR HOUSING ASSEMBLY Comment: SERIAL 02783253-09999999 |
| 2 | 55662 | SCREEN, WATER INLET (EARLY MODELS ONLY) |
| 3 | 17-21438 | PIN, DOWEL |
| 4 | 16-57921 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (4") |
| 5 | 16-8M0133358 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2 1/16") |
| 6 | 16-8M0034463 | STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 3/8") |
| 7 | 16-57919 | STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 5/16") |
| 8 | 31-32898T | BEARING, ROLLER-DRIVE SHAFT |
| 9 | 45-47434 | DRIVE SHAFT (LONG SHAFT) |
| 10 | 43-53981 | GEAR, PINION-DRIVE SHAFT |
| 11 | 11-35921 | NUT, PINION GEAR TO DRIVE SHAFT |
| 12 | 15-30278A1 | SHIM, WATER PUMP BASE TO GEAR HOUSING (.002-3-5-10) |
| 13 | 30-63326T | BEARING, BALL-DRIVE SHAFT |
| 14 | 53-30726 | RING, RETAINING-BALL BEARING |
| 15 | 27-32438 | GASKET, WATER PUMP BASE TO GEAR HOUSING |
| 16 | 25-8M0204651 | "O"RING, WATER PUMP BASE |
| 17 | 46-48747A1 | WATER PUMP BASE ASSEMBLY |
| 18 | 26-94038 | OIL SEAL, WATER PUMP BASE |
| 19 | 26-16977 | OIL SEAL, WATER PUMP BASE |
| 20 | 17-35973 | DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY |
| 21 | 27-8M0090319 | GASKET, LOWER-WATER PUMP BASE TO FACE PLATE |
| 22 | 8M0204677 | PLATE, FACE-WATER PUMP BASE TO WATER PUMP BODY |
| 23 | 27-858524 | GASKET, UPPER-FACE PLATE TO WATER PUMP BODY |
| 24 | 46-96148T1 | WATER PUMP BODY ASSEMBLY |
| 25 | 48752T | INSERT, WATER PUMP BODY |
| 26 | 26-16977 | OIL SEAL, WATER PUMP BODY |
| 27 | 26-38970 | SEAL, RUBBER-WATER INLET TUBE |
| 28 | 47-89984T4 | IMPELLER, WATER PUMP |
| 29 | 28-8M0214992 | KEY, IMPELLER DRIVE Comment: SERIAL 02783253-09999999 |
| 30 | 10-30720 | SCREW, WATER PUMP BODY TO GEAR HOUSING (2 1/4") |
| 31 | 13-26992 | LOCKWASHER, WATER PUMP BODY SCREW |
| 32 | 12-8M0204649 | WASHER, WATER PUMP BODY FASTENING SCREW AND STUD |
| 33 | 11-826709109 | NUT, WATER PUMP BODY FASTENING STUD |
| 34 | 12-36001 | WASHER, WATER PUMP BODY FASTENING STUD |
| 35 | 11-826709111 | NUT, WATER PUMP BODY FASTENING STUD |
| 36 | 25-8M0214918 | RING, RUBBER-CENTRIRFUGAL SLINGER (DRIVE SHAFT) |
| 37 | 23-29804T | SLEEVE, GUIDE-WATER INLET TUBE |
| 38 | 25-8M0214919 | "O"RING, UPPER-DRIVE SHAFT |
| 39 | 37641001 | SEAL, EXHAUST TUBE |
| 40 | 38051 | PLATE, SUPPORT-EXHAUST TUBE SEAL |
| 41 | 76062A1 | SHAFT ASSEMBLY, SHIFT-LOWER Comment: SERIAL 02783253-09999999 |
| 42 | 53-29641 | "E"RING, SHIFT SHAFT Comment: SERIAL 02783253-09999999 |
| 43 | 25-25439 | "O"RING, SHIFT SHAFT BUSHING |
| 44 | 23-77631A2 | BUSHING ASSEMBLY, SHIFT SHAFT Comment: SERIAL 02783253-09999999 |
| 45 | 26-892361 | OIL SEAL, SHIFT SHAFT BUSHING (UPPER) |
| 46 | 12-31266 | WASHER, RUBBER-SHIFT SHAFT BUSHING |
| 47 | 78036 | SPACER, LOWER-REVERSE LOCK |
| 48 | 43308T1 | CAM, REVERSE LOCKING |
| 49 | 10-79953Q04 | SCREW, GREASE FILLER AND VENT HOLE |
| 50 | 12-191833 | WASHER, GREASE FILLER AND VENT HOLE SCREW |
| 51 | 19-48750 | PLUG, GEAR HOUSING FLUSHING HOLE |
| 52 | 12-8M0204663 | WASHER, GEAR HOUSING FLUSHING HOLE PLUG |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1655-7333A25 | GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: A-1623-3486A22, A-1623-3486A23, A-1623-39124 AND A-1623-3912A5 GEAR HOUSING ASSEMBLIES, COMPLETE, INCLUDE ALL PARTS FROM REFERENCE #1 THRU #78 AS LISTED ON PAGES 31 AND 34 SERIAL 02783253-09999999 |
| 1 | 1623-5244A14 | GEAR HOUSING ASSEMBLY -SEE PAGE 31 FOR BREAKDOWN Comment: SERIAL 02783253-09999999 |
| 53 | 760394 | CAM, SHIFT |
| 54 | 30625 | FOLLOWER, CAM |
| 55 | 30624 | SLIDE, CROSS PIN |
| 56 | 24-30622 | SPRING, COMPRESSION-CAM FOLLOWER |
| 57 | 15-30923A1 | SHIM, BEARING OUTER RACE TO GEAR HOUSING (.002-3-5-10) |
| 58 | 31-30894A1 | TAPERED ROLLER BEARING ASSEMBLY |
| 59 | 31-30895T | BEARING, ROLLER-FORWARD GEAR |
| 60 | 43-53982A2 | FORWARD GEAR ASSEMBLY |
| 61 | 52-822539T | RATCHET, SLIDING CLUTCH |
| 62 | 17-8M0100263 | PIN, CROSS-RATCHET TO PROPELLER SHAFT |
| 63 | 24-30893 | SPRING, RETAINING-CROSS PIN |
| 64 | 44-93003 | SHAFT, PROPELLER |
| 65 | 43-53983 | REVERSE GEAR ASSEMBLY |
| 66 | 15-29955A1 | SHIM, THRUST WASHER TO GEAR HOUSING (.002-3-5-10) |
| 67 | 12-71143A1 | WASHER, THRUST-BEARING CARRIER TO GEAR HOUSING |
| 68 | 30-31265 | BEARING, BALL-REVERSE GEAR |
| 69 | 25-29976 | "O"RING, BEARING CARRIER |
| 70 | 52132T1 | BEARING CARRIER ASSEMBLY |
| 71 | 31-30956T | BEARING, ROLLER-BEARING CARRIER |
| 72 | 26-8M0204670 | OIL SEAL, BEARING CARRIER |
| 73 | 28-30281 | KEY, LOCATING-BEARING CARRIER |
| 74 | 14-52700 | TAB WASHER, GEAR HOUSING COVER |
| 75 | 52699 | COVER, GEAR HOUSING |
| 76 | 97-31640Q4 | TRIM TAB ASSEMBLY, GEAR HOUSING |
| 77 | 10-66024 | SCREW, TRIM TAB TO GEAR HOUSING (1 3/4") Comment: SERIAL 02783253-09999999 |
| 78 | 12-45176 | WASHER, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 79 | 11-8M0204653 | NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 80 | 32-46471 | SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1") |
| 81 | 65091Q01 | THRUST HUB AND WASHER ASSEMBLY |
| 82 | 12-29590 | WASHER, CUPPED-THRUST HUB |
| 83 | 12-31211Q03 | WASHER, SPLINED-PROPELLER NUT |
| 84 | 14-816629Q | TAB WASHER, PROPELLER NUT |
| 85 | 11-52707Q1 | NUT, PROPELLER |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 53168A1 | HEAVY DUTY WATER PUMP KIT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 332-2986A27 | SWITCH BOX ASSEMBLY, COMPLETE (CASTING #332-2986) |
| 2 | 12-45075 | WASHER, SWITCH BOX TERMINAL |
| 3 | 11-45076 | NUT, SWITCH BOX TERMINAL |
| 4 | 10-69028 | SCREW, SWITCH BOX TO FRONT SUPPORT BRACKET (3/4")-SERIAL #27 Comment: SERIAL 02783253-09999999 |
| 5 | 11-8M0207775 | NUT, SWITCH BOX TO FRONT SUPPORT BRACKET SCREW |
| 6 | 78614A1 | RECTIFIER ASSEMBLY, COMPLETE |
| 7 | 12-45075 | WASHER, RECTIFIER TERMINAL |
| 8 | 11-45076 | NUT, RECTIFIER TERMINAL |
| 9 | 10-76621 | SCREW, RECTIFIER TO BOTTOM COWL (7/8") |
| 10 | 13-22773 | LOCKWASHER, RECTIFIER MOUNTING SCREW |
| 11 | 59757 | BRACKET, RETAINER-HIGH TENSION LEAD |
| 12 | 10-22956 | SCREW, RETAINER BRACKET TO FRONT SUPPORT BRACKET (7/8") Comment: SERIAL 02783253-09999999 |
| 13 | 12-8M0204649 | WASHER, RETAINER BRACKET FASTENING SCREW |
| 14 | 11-8M0207775 | NUT, RETAINER BRACKET SCREW |
| 15 | 50-58788A3 | STARTER MOTOR ASSEMBLY (SERIAL #2986444 AND UP) Comment: FOR BREAKDOWN, SEE ACCESSORY SECTION "E" |
| 16 | 13-26992 | LOCKWASHER, STARTER MOTOR TERMINAL |
| 17 | 11-20890 | NUT, STARTER MOTOR TERMINAL |
| 18 | 10-31984 | SCREW, STARTER MOTOR TO CRANKCASE FLANGE (1 3/8") |
| 19 | 13-8M0204647 | LOCKWASHER, STARTER MOTOR SCREW |
| 20 | 52691 | BRACKET, SUPPORT-STARTER MOTOR |
| 21 | 13-24669 | LOCKWASHER, THRU BOLT-BRACKET TO STARTER MOTOR |
| 22 | 11-20013 | NUT, THRU BOLT-BRACKET TO STARTER MOTOR |
| 23 | 10-35386 | SCREW, STARTER MOTOR BRACKET TO CRANKCASE (1") |
| 24 | 13-8M0204647 | LOCKWASHER, STARTER MOTOR BRACKET FASTENING SCREW |
| 25 | 84-93389A12 | WIRE, STARTER MOTOR TO STARTER SOLENOID AND TOP MOUNT |
| 26 | 10-69035 | SCREW, GROUND WIRE TO STARTER MOTOR (5/8") |
| 27 | 25661T1 | STARTER SOLENOID |
| 28 | 10-69028 | SCREW, STARTER SOLENOID TO COIL BRACKET (3/4") |
| 29 | 13-26992 | LOCKWASHER, STARTER SOLENOID MOUNTING SCREW |
| 30 | 13-8M0204647 | LOCKWASHER, SOLENOID TERMINAL (5/16") |
| 31 | 11-22053 | NUT, SOLENOID TERMINAL-INSIDE (5/16") |
| 32 | 10,13-26996 | LOCKWASHER, SOLENOID TERMINAL |
| 33 | 10,11-68219 | NUT, SOLENOID TERMINAL |
| 34 | 52902 | CABLE, STARTER SOLENOID TO STARTER MOTOR |
| 35 | 52771A2 | WIRING HARNESS (INTERNAL) |
| 36 | 54-76368 | CLAMP, WIRING HARNESS TO BOTTOM COWL |
| 37 | 10-45862 | SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8") |
| 38 | 13-26996 | LOCKWASHER, WIRING HARNESS CLAMP SCREW |
| 39 | 12-847883 | WASHER, WIRING HARNESS CLAMP SCREW |
| 40 | 24-28975 | SPRING, GARTER-INTERNAL WIRING HARNESS |
| 41 | 54-26550 | CLAMP, WIRING HARNESS TO COIL BRACKET |
| 42 | 10-69079 | SCREW, WIRING HARNESS CLAMP TO COIL BRACKET |
| 43 | 8M0084613 | "D" WASHER, WIRING HARNESS CLAMP |
| 44 | 25-26547 | GROMMET, RECTIFIER TO SWITCH BOX WIRE |
| 45 | 10-98256 | SCREW, WIRING HARNESS LEAD TO BOTTOM COWL (1/2") |
| 46 | 13-24669 | LOCKWASHER, WIRING HARNESS LEAD SCREW |
| 47 | 332-4895A5 | IGNITION COIL ASSEMBLY, COMPLETE Comment: SERIAL 03307347-09999999 |
| 48 | 10-46368 | SCREW, IGNITION COIL CLAMPING (2 1/4") |
| 49 | 11-8267086 | NUT, IGNITION COIL CLAMPING SCREW |
| 50 | 10-24624 | SCREW, IGNITION COIL TO BOTTOM COWL ( 3/4") |
| 51 | 13-26992 | LOCKWASHER, IGNITION COIL SCREW |
| 52 | 10-88488 | SCREW, IGNITION COIL TO BOTTOM COWL (3 1/4") |
| 53 | 23-52933 | SPACER, COIL BRACKET TO BOTTOM COWL |
| 54 | 11-8M0207775 | NUT, IGNITION COIL SCREW |
| 55 | 10-45218 | SCREW, IGNITION COIL WIRE TO SWITCH BOX (3/8") |
| 56 | 269011 | BUMPER, IGNITION COIL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2114-3806 | COWL, TOP Comment: SERIAL 02783253-09999999 |
| 2 | 52733A9 | RETAINER ASSEMBLY, TOP COWL Comment: SERIAL 03186263-09999999 |
| 3 | 35496 | PAD, BUMPER - TOP COWL RETAINER Comment: SERIAL 03186263-09999999 |
| 4 | 37-61018A1 | EMBLEM, TOP COWL RETAINER Comment: SERIAL 02783253-02886331 |
| 5 | 10-74824 | SCREW, RETAINER TO TOP COWL (1 1/4") |
| 6 | 13-39107 | LOCKWASHER, RETAINER FASTENING SCREW |
| 7 | 76370 | SHIELD, TOP COWL - REAR |
| 8 | 10-37370 | SCREW, SHEILD TO TOP COWL (5/8") |
| 9 | 13-37371 | LOCKWASHER, SHIELD SCREW |
| 10 | 52739 | HINGE, COWL LATCH - TOP COWL |
| 11 | 94918F1 | LEVER, COWL LATCH HINGE |
| 12 | 17-58998 | PIN, COWL LATCH LEVER TO HINGE |
| 13 | 24-53019 | SPRING, COWL LATCH HINGE Comment: SERIAL 00000000-03148653 |
| 14 | 55455 | HOOK, TOP COWL LATCH - REAR Comment: SERIAL 02783253-09999999 |
| 15 | 13-26992 | LOCKWASHER, REAR HOOK MOUNTING SCREW |
| 16 | 10-22956 | SCREW, REAR HOOK TO TOP COWL (7/8") |
| 17 | 47341A11 | ROPE, STARTER (FOR MANUAL STARTING ONLY) |
| 18 | 79897A4 | FRAME, TOP COWL SUPPORT |
| 19 | 37-60204 | DECAL, TIMING - TOP COWL FRAME |
| 20 | 90435 | MOUNT, RUBBER - TOP COWL FRAME |
| 21 | 11-8267089 | NUT, RUBBER MOUNT TO TOP COWL FRAME |
| 22 | 52468 | BRACKET, TOP COWL SUPPORT - REAR |
| 23 | 31014 | MOUNT, RUBBER - REAR SUPPORT BRACKET |
| 24 | 13-26992 | LOCKWASHER, RUBBER MOUNT TO REAR SUPPORT BRACKET |
| 25 | 11-20088 | NUT, RUBBER MOUNT TO REAR SUPPORT BRACKET |
| 26 | 10-26065 | SCREW, REAR SUPPORT BRACKET TO TOP COWL FRAME (1") |
| 27 | 11-29250 | NUT, RAR SUPPORT BRACKET SCREW |
| 28 | 10-35386 | SCREW, RAR SUPPORT BRACKET TO BOTTOM COWL (1') |
| 29 | 13-8M0204647 | LOCKWASHER, REAR SUPPORT BRACKET SCREW |
| 30 | 66521A2 | BRACKET, SUPPORT - FRONT Comment: SERIAL 03051041-03052380 |
| 31 | 10-78841 | SCREW, FRONT SUPPORT BRACKET TO BOTTOM COWL (1 1/2") |
| 32 | 11-29250 | NUT, FRONT SUPPORT BRACKET SCREW |
| 33 | 10-73657 | SCREW, FRONT BRACKET TO TOP COWL FRAME (1 1/2") |
| 34 | 13-8M0204647 | LOCKWASHER, FRONT SUPPORT BRACKET SCREW |
| 35 | 37640 | MOUNT, RUBBER - FRONT SUPPORT BRACKET |
| 36 | 13-8M0204647 | LOCKWASHER, RUBBER MOUNT TO FRONT SUPPORT BRACKET |
| 37 | 11-22053 | NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET |
| 38 | 58124A9 | SWITCH, MERCURY Comment: SERIAL 03051041-03052380 |
| 39 | 10-25764 | SCREW, MERCURY SWITCH TO FRONT SUPPORT BRACKET (1/2") |
| 40 | 17-30496 | PIN, ROLL - MERCURY SWITCH (EARLY MODELS ONLY) |
| 41 | 10-62568 | SCREW, MERCURY SWITCH LEAD (3/8") |
Regular maintenance keeps your Mercury 800 (4 CYL.), 80 (4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
