🔎 Mercury 75 (4-STROKE)(BODENSEE) Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 75 (4-STROKE)(BODENSEE) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
75 HP |
| Displacement |
2100 cc |
| Bore x Stroke |
90 mm x 81 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
5.2 L (5.5 quart) |
| Recommended Engine Oil |
Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity |
710 mL (24 fl oz) |
| Idle Speed (in gear) |
650 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
4500-5500 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 75 (4-STROKE)(BODENSEE):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 75 (4-STROKE)(BODENSEE).
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816366A32 |
STEERING HANDLE KIT Comment: (2004 Model Year And Up) |
▶Bottom Cowl (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
100-878587A1 |
BOTTOM COWL ASSEMBLY (Port) |
| 2 |
100-8M0113913 |
BOTTOM COWL ASSEMBLY (Starboard) |
| 3 |
8M0109217 |
SEAL, Cowl (41.00 Inches) |
| 4 |
878547T |
INSERT Comment: (Design II) |
| 5 |
10-82130040 |
SCREW, (M6 x 40) |
| 6 |
831209 |
RETAINER |
| 7 |
858742 |
BOOT, Idle Exhaust |
| 8 |
8M0039078 |
GROMMET |
| 9 |
22-827948 |
FITTING |
| 10 |
12-855576 |
WASHER |
| 11 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 12 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 5 Inches) |
| 13 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 11 Inches) |
| 14 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 26 Inches) |
| 15 |
22-817518 |
TEE |
| 16 |
10-82130020 |
SCREW, (M6 x 20) |
| 17 |
25-889724 |
GROMMET |
| 18 |
87-8M0042301 |
SWITCH ASSEMBLY |
| 19 |
10-824868 |
SCREW, (M6 x 75) |
| 20 |
889740A02 |
FRONT HANDLE, Black |
| 21 |
23-33589 |
BUSHING |
| 22 |
25-48462 |
O-RING, (.614 x .070) |
| 23 |
8219423 |
PAWL |
| 24 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 25 |
11-401366 |
NUT, (M6) Stainless Steel |
| 26 |
13541 |
PLUG, Male |
| 27 |
19-824928001 |
PLUG, Rubber Comment: (75 Bodensee) |
| 28 |
859184T |
COVER Comment: (Design I) |
▶Carburetor (47 parts)
| Ref |
OEM Part # |
Part Name |
| - |
804346T02 |
REPAIR KIT, Carburetor (1 Per Carburetor) |
| 1 |
3319-804708T1 |
CARBURETOR Comment: (1/3) (75) |
| 2 |
3319-804708T2 |
CARBURETOR Comment: (2) (75) |
| 3 |
3319-804168T7 |
CARBURETOR Comment: (4)(75 Bodensee) |
| 4 |
10-83509M |
SCREW, (M4 x 10) |
| 5 |
804171 |
PLATE |
| 6 |
25-804172 |
O-RING |
| 7 |
35-804195 |
FILTER ELEMENT |
| 8 |
10-804176 |
SCREW Comment: (1/2/3) |
| 9 |
24-804177 |
SPRING Comment: (1/2/3) |
| 10 |
24-804170 |
SPRING |
| 11 |
25-804181 |
O-RING |
| 12 |
10-804169 |
SCREW, Pilot |
| 13 |
19-8M0080454 |
PLUG |
| 14 |
804188 |
PRIMER, Starter Comment: (1/3) |
| 15 |
10-804192 |
SCREW, (M4 x 10) Comment: (1/3) |
| 16 |
804189 |
LEVER PLATE, Starter Comment: (1/3) |
| 17 |
804187 |
HOUSING, Starter Comment: (1/3) |
| 18 |
10-804190 |
SCREW, (M5 x 16) Comment: (1/3) |
| 19 |
25-804191 |
O-RING Comment: (1/3) |
| 20 |
25-80419130 |
O-RING Comment: (1/3) |
| 21 |
25-80419120 |
O-RING Comment: (1/3) |
| 22 |
25-80419110 |
O-RING Comment: (1/3) |
| 23 |
24-804178 |
SPRING Comment: (1/2/3) |
| 24 |
25-97070M |
O-RING |
| 25 |
17050M |
NEEDLE VALVE SET |
| 26 |
54-82781M |
CLIP |
| 27 |
17-92639M |
PIN, Float |
| 28 |
45,804871 |
JET, Pilot Comment: (75HP) |
| 29 |
22-8M0080455 |
CAP |
| 30 |
877865 |
MAIN NOZZLE Comment: (75 HP) |
| 31 |
108,885125 |
JET, Main Comment: (75 Bodensee) |
| 32 |
804184 |
FLOAT |
| 33 |
17-804185 |
PIN, Float Arm |
| 34 |
10-82500M |
SCREW, (M4 x 8) |
| 35 |
27-804183 |
GASKET |
| 36 |
804182 |
FLOAT BOWL Comment: (1/3) |
| 37 |
10-11796M |
SCREW, (M4 x 14) |
| 38 |
10-81293M |
SCREW, Drain |
| 39 |
25-94498M |
O-RING |
| 40 |
8041821 |
FLOAT BOWL Comment: (2/4) |
| 41 |
10-804179 |
SCREW Comment: (4) |
| 42 |
24-82080M |
SPRING Comment: (4) |
| 43 |
19233M |
COLLAR Comment: (4) |
| 44 |
23-804180 |
BUSHING Comment: (4) |
| 45 |
804193 |
DIAPHRAGM Comment: (4) |
| 46 |
10-804194 |
SCREW, (M6 x 14) Comment: (4) |
▶Crankshaft, Pistons and Connecting Rods (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
2406-804098T |
CRANKSHAFT |
| 2 |
26-8040992 |
SEAL, Oil |
| 3 |
26-8041002 |
SEAL, Oil |
| 4 |
31-804101T20 |
BEARING Comment: (Red) |
| 5 |
31-804102T30 |
BEARING Comment: (Red) |
| 6 |
31-804103T20 |
BEARING Comment: (Red) |
| 7 |
2715-880895T03 |
PISTON ASSEMBLY Comment: (.25MM Oversize) |
| 8 |
10-804105 |
BOLT |
| 9 |
31-804106T31 |
BEARING Comment: (Red) |
| 10 |
39-880898T02 |
RING SET, Piston Comment: (.25MM Oversize) |
| 11 |
28-804153 |
KEY |
| 12 |
28-8261001 |
KEY |
▶Cylinder Block and Crankcase (46 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
892-804071T3 |
CYLINDER BLOCK |
| 2 |
17-82364M |
PIN, Dowel |
| 3 |
27-858732002 |
GASKET |
| 4 |
10-8M0101617 |
BOLT, (M8 x 55) |
| 5 |
10-804072 |
BOLT, (M10 x 135) |
| 6 |
25-855690 |
GROMMET |
| 7 |
19-825953 |
PLUG, (M14 x 12) |
| 8 |
27-81990M |
GASKET |
| 9 |
10-804097 |
BOLT |
| 10 |
35-8M0162830 |
FILTER, Oil |
| 11 |
881600 |
CAP, Rubber |
| 12 |
32-804078 |
HOSE |
| 13 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 14 |
NSS |
NOT SOLD SEPARATE, Anode Comment: Order Cover |
| 15 |
25-804086 |
GROMMET |
| 16 |
804085 |
COVER |
| 17 |
10-827207 |
BOLT, (M8 x 25) |
| 18 |
10-8524741 |
BOLT, (M6 x 20) |
| 19 |
10-881428 |
BOLT, (M6 x 16) |
| 20 |
804083001 |
COVER |
| 21 |
27-804084 |
GASKET |
| 22 |
24-804081 |
SPRING |
| 23 |
804080001 |
VALVE, Pressure Control |
| 24 |
25-804082 |
GROMMET |
| 25 |
10-881427 |
BOLT, (M6 x 30) |
| 26 |
804075T02 |
COVER, Outer Exhaust |
| 27 |
27-804076003 |
GASKET |
| 28 |
54-804089 |
CLIP |
| 29 |
32-804088 |
HOSE |
| 30 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 31 |
804073 |
LIFTING EYE |
| 32 |
804149 |
PLATE, Valve |
| 33 |
10-8257021 |
BOLT, (M6 x 20) |
| 34 |
16-8587331 |
STUD |
| 35 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 36 |
11-40140 |
NUT, (M10) |
| 37 |
10-81893435 |
SCREW, (M8 x 35) |
| 38 |
25-804093 |
O-RING Comment: SN# 0T178499 & Below |
| 39 |
804092 |
BRACKET Comment: SN# 0T178499 & Below |
| 40 |
10-811188T |
BOLT, (M6 x 16) Comment: SN# 0T178499 & Below |
| 41 |
54-816311T |
TIE STRAP, (8.00 Inches) Comment: SN# 0T178499 & Below |
| 42 |
32-804094 |
BREATHER PIPE Comment: SN# 0T178499 & Below |
| 43 |
54-804095 |
CLAMP Comment: SN# 0T178499 & Below |
| 44 |
10-804602 |
BOLT, (M6 x 12) Comment: SN# 0T178499 & Below |
| 45 |
54-804096 |
CLIP Comment: SN# 0T178499 & Below |
▶Cylinder Head (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
8M0057170 |
CYLINDER HEAD Comment: (Use PN 804127-1 Thermostat Cover and PN 855676-1 Thermostat to service this Cylinder Head) |
| 2 |
17-804110 |
PIN, Guide |
| 3 |
19-804111 |
PLUG |
| 4 |
10-804112 |
BOLT, (M7 x 48) |
| 5 |
17-804113 |
PIN, Dowel |
| 6 |
10-804114 |
BOLT, (M7 x 37) |
| 7 |
10-8248326 |
BOLT, (M6 x 25) |
| 8 |
8041271 |
THERMOSTAT COVER Comment: (Use with 804109T4 Cylinder Head) SN# 0T178500 & Up |
| 9 |
8556761 |
THERMOSTAT, 60°C (140°F) Comment: (Use with 804109T4 Cylinder Head) SN# 0T178500 & Up |
| 10 |
10-881311 |
BOLT, (M10 x 145) |
| 11 |
33-859495Q |
SPARK PLUG, (NGK-LFR5A-11) |
| 12 |
10-827207 |
BOLT, (M8 x 25) |
| 13 |
10-8524741 |
BOLT, (M6 x 20) |
| 14 |
804085 |
COVER |
| 15 |
25-804086 |
GROMMET |
| 16 |
NSS |
NOT SOLD SEPARATE, Anode Comment: Order Cover |
| 17 |
23-8M0070515 |
COLLAR |
| 18 |
27-8041151 |
GASKET |
| 19 |
10-83124714 |
BOLT |
| 20 |
12-831246 |
WASHER, Sealing |
| 21 |
10-881312 |
BOLT, (M8 x 55) |
| 22 |
27-804123 |
GASKET |
| 23 |
881313T1 |
COVER KIT Comment: SN# 0T409000 & Up |
| 24 |
804119 |
COVER, Breather |
| 25 |
10-804120 |
SCREW, (M4 x 8) |
| 26 |
22-804122 |
NIPPLE Comment: SN# 0T178499 & Below |
| 27 |
10-858530 |
BOLT, (M6 x 30) |
| 28 |
859578A1 |
PLUG ASSEMBLY, Oil |
| 29 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 30 |
25-855690 |
GROMMET |
| 31 |
858752001 |
COVER |
| 32 |
10-1993716 |
SCREW, (M6 x 16) |
| 33 |
NSS |
NOT SOLD SEPARATE, Decal-Bodensee |
▶Driveshaft Housing (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1507-858576T2 |
HOUSING ASSEMBLY, Driveshaft |
| 2 |
16-9035015 |
STUD, (M10 x 227) Comment: (X-Long) |
| 3 |
16-8M0034462 |
STUD, (M10 x 190) Comment: (X-Long) |
| 4 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 5 |
11-40140 |
NUT, (M10) |
| 6 |
22-85822A13 |
PICK UP ASSEMBLY, Speedometer |
| 7 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 8 |
22-85822T |
CONNECTOR, Straight |
| 9 |
44343T1 |
MOUNT |
| 10 |
10-898835001 |
BOLT, (M12 x 154) |
| 11 |
12-30119 |
WASHER, (.875 Inch Outside Diameter) |
| 12 |
11-8M0204662 |
NUT, (M12) |
| 13 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 14 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 15 |
858916T |
CLAMP |
| 16 |
10-4010725 |
SCREW, (M8 x 25) |
| 17 |
8M0142713 |
CAP |
| 18 |
23-859550 |
BUSHING |
| 19 |
17-24873 |
PIN, Alignment |
| 20 |
22-855622 |
FITTING |
| 21 |
12092A3 |
SPACER KIT Comment: (X-Long) |
| 22 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: (X-Long) |
▶Electrical Components (44 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
891824 |
COVER, Fuse - Black |
| 1 |
804288T |
COVER |
| 2 |
37-881865 |
DECAL, Caution-Start in Gear |
| 3 |
37-8272822 |
DECAL, Warning, High Voltage |
| 4 |
804289 |
PULLER, Fuse |
| 5 |
84-8042903 |
HARNESS ASSEMBLY Comment: SN# 0T599000 & Up |
| 6 |
88-832969T20 |
FUSE, 20 Ampere |
| 7 |
88-8M0057159 |
FUSE, 30 Ampere |
| 8 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 9 |
804287T |
BRACKET |
| 10 |
10-811188T |
BOLT, (M6 x 16) |
| 11 |
804286T |
BRACKET, Relay |
| 12 |
10-811188T |
BOLT, (M6 x 16) |
| 13 |
8M0010250 |
BRACKET |
| 14 |
825096T01 |
RELAY |
| 15 |
12-827205 |
WASHER |
| 16 |
11-827204 |
NUT, (M6) |
| 17 |
85-826574 |
BOOT |
| 18 |
804281T |
RELAY |
| 19 |
12-827205 |
WASHER |
| 20 |
11-827204 |
NUT, (M6) |
| 21 |
85-804284001 |
BOOT |
| 22 |
804282T |
RELAY |
| 23 |
84-804285 |
CABLE |
| 24 |
84-804283 |
CABLE |
| 25 |
12-827205 |
WASHER |
| 26 |
11-827204 |
NUT, (M6) |
| 27 |
84-858740T4 |
HARNESS ASSEMBLY |
| 28 |
92753 |
RETAINER |
| 29 |
10-84058M |
BOLT, (M6 x 20) |
| 30 |
13-82212M |
LOCKWASHER |
| 31 |
12-82214M |
WASHER |
| 32 |
804292 |
PLATE |
| 33 |
10-804602 |
BOLT, (M6 x 12) |
| 34 |
84-88439A33 |
CABLE ASSEMBLY, Positive - Battery |
| 35 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative |
| 36 |
11-401388 |
NUT, (M8) Stainless Steel |
| 37 |
10-81893412 |
SCREW, (M8 x 12) |
| 38 |
859249T1 |
CONNECTOR |
| 39 |
84-858723T1 |
HARNESS ASSEMBLY, Adaptor/Trim |
| 40 |
84-858914T1 |
HARNESS ASSEMBLY, Trim Motor Adaptor |
| 41 |
11-401386 |
NUT, (M6) Stainless Steel |
| 42 |
804293T |
COVER Comment: (Use where Applicable) |
| 43 |
10-804126 |
SCREW Comment: (Use where Applicable) |
▶Exhaust Plate (33 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
858582T |
ADAPTOR PLATE ASSEMBLY |
| 2 |
17-23784 |
PIN, Dowel |
| 3 |
22-291112 |
FITTING |
| 4 |
21-817519A2 |
CHECK VALVE ASSEMBLY, Drain |
| 5 |
25-12602002 |
GROMMET |
| 6 |
27-8585831 |
GASKET |
| 7 |
858572T01 |
SUMP, Oil |
| 8 |
858584A1 |
TUBE ASSEMBLY, Exhaust |
| 9 |
25-881295 |
O-RING |
| 10 |
25-89417004 |
GROMMET |
| 11 |
32-8M0026129 |
TUBE, Water Comment: (X-Long) |
| 12 |
814080001 |
SEAL (Upper) |
| 13 |
858571T |
TUBE, Oil Pick Up |
| 14 |
25-859082 |
O-RING |
| 15 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 16 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 17 |
8596021 |
DIPSTICK Comment: SN# 0T178500 & Up |
| 18 |
23-48237 |
BUSHING |
| 19 |
858577A3 |
SHIFT SHAFT |
| 20 |
859177A3 |
SHIFT LINK |
| 21 |
NSS |
NOT SOLD SEPARATE, Bushing |
| 22 |
NSS |
NOT SOLD SEPARATE, Roller |
| 23 |
11-401386 |
NUT, (M6) Stainless Steel |
| 24 |
23-11289 |
SPACER Comment: (X-Long) |
| 25 |
43585 |
COUPLING |
| 26 |
18-859746 |
COTTER PIN |
| 27 |
8M0039073 |
SEAL |
| 28 |
8288181 |
PLUG, Drain |
| 29 |
27-8M0204692 |
GASKET |
| 30 |
10-82483213 |
SCREW, (M6 x 60) |
| 31 |
10-4010750 |
SCREW, (M8 x 50) |
| 32 |
22-479452 |
PLUG |
| 33 |
22-384073 |
PLUG, Pipe (.500-14) |
▶Flywheel (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
883548T02 |
POWERHEAD ASSEMBLY Comment: SN# 0T178499 & Below |
| 1 |
881343T1 |
FLYWHEEL COVER |
| 2 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-Spinning Flywheel |
| 3 |
NSS |
NOT SOLD SEPARATE, Decal-Servicing Referral |
| 4 |
NSS |
NOT SOLD SEPARATE, Decal-Engine Oil/Valve |
| 5 |
37-804656A03 |
DECAL, EPA Label Information Comment: (2003) |
| 6 |
NSS |
NOT SOLD SEPARATE, Decal-Emergency |
| 7 |
10-804348 |
BOLT, (M6 x 20) |
| 8 |
825665 |
COLLAR |
| 9 |
25-11416T |
GROMMET |
| 10 |
11-804265A1 |
NUT/WASHER KIT, Hex (36 mm) Comment: SN# 0T599000 & Up |
| 11 |
12-804264 |
WASHER Comment: SN# 0T598999 & Below |
| 12 |
280-804261T |
FLYWHEEL |
| 13 |
NSS |
NOT SOLD SEPARATE, Decal-Warning Neutral |
| 14 |
398-804262T |
STATOR KIT |
| 15 |
17-825010 |
PIN, Dowel |
| 16 |
10-804124 |
BOLT |
| 17 |
13-82212M |
LOCKWASHER |
| 18 |
12-82214M |
WASHER |
| 19 |
10-804267 |
SCREW |
| 20 |
804266001 |
TIMING PLATE |
| 21 |
804263 |
ROTOR |
▶Fuel Pump(Serial Number 0T408999 & Below) (35 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
804249T1 |
PUMP, Fuel |
| 2 |
10-809564 |
SCREW, (M5 x 35) |
| 3 |
809565 |
COVER |
| 4 |
8095611 |
DIAPHRAGM |
| 5 |
10-804253 |
SCREW |
| 6 |
21-41888M |
CHECK VALVE |
| 7 |
804250 |
DIAPHRAGM |
| 8 |
17-804254 |
PIN |
| 9 |
24-809562 |
SPRING |
| 10 |
11-82388M |
NUT, (M5) |
| 11 |
24-804252 |
SPRING |
| 12 |
804251 |
PLUNGER |
| 13 |
10-804256 |
BOLT, (M6 x 30) |
| 14 |
25-8M0050719 |
O-RING |
| 15 |
12-84292M |
WASHER |
| 16 |
804257 |
LEVER, Fuel Change |
| 17 |
17-82738M |
PIN |
| 18 |
804258 |
SHAFT |
| 19 |
17-804113 |
PIN, Dowel |
| 20 |
804260 |
BRACKET |
| 21 |
10-804112 |
BOLT, (M7 x 48) |
| 22 |
35-877565T1 |
FILTER, Fuel |
| 23 |
8775381 |
PROTECTIVE SLEEVE |
| 24 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 25 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 36 Inches) |
| 26 |
22-822769 |
CONNECTOR |
| 27 |
NSS |
NOT SOLD SEPARATE, Cap |
| 28 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 2 Inches) |
| 29 |
22-818993 |
CONNECTOR, Tee |
| 30 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 4.75 Inches) |
| 31 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 13.5 Inches) |
| 32 |
32-828547633 |
CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) (Cut to 13 Inches) |
| 33 |
32-828547T |
CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk) (Cut to 3.75 Inches) |
| 34 |
32-828547T |
CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk) (Cut to 1.25 Inches) |
▶Fuel Pump(Serial Number 0T409000 & Up) (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
880890T1 |
PUMP, Fuel |
| 2 |
NSS |
NOT SOLD SEPARATE, Body |
| 3 |
24-881544 |
SPRING |
| 4 |
881545 |
PLUNGER |
| 5 |
24-881546 |
SPRING |
| 6 |
881547 |
DIAPHRAGM |
| 7 |
17-881548 |
PIN |
| 8 |
NSS |
NOT SOLD SEPARATE, Body |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
NSS |
NOT SOLD SEPARATE, Body |
| 11 |
10-881550 |
SCREW |
| 12 |
11-881333 |
NUT |
| 13 |
25-8M0050719 |
O-RING |
| 14 |
56762 |
CLAMP |
| 15 |
10-804256 |
BOLT, (M6 x 30) |
| 16 |
32-881543002 |
HOSE |
| 17 |
881542 |
BRACKET |
| 18 |
10-826957M |
BOLT |
| 19 |
11-82382M |
NUT |
| 20 |
35-881538T02 |
FILTER ASSEMBLY |
| 21 |
35-8M0168897 |
ELEMENT |
| 22 |
25-826966T |
O-RING |
| 23 |
881541 |
FLOAT |
| 24 |
881539 |
CUP |
| 25 |
56762 |
CLAMP |
| 26 |
804260 |
BRACKET |
| 27 |
10-804112 |
BOLT, (M7 x 48) |
| 28 |
17-804113 |
PIN, Dowel |
| 29 |
12-84292M |
WASHER |
| 30 |
804257 |
LEVER, Fuel Change |
| 31 |
881334 |
SHAFT |
| 32 |
17-82738M |
PIN |
| 33 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 55 Inches) |
| 34 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 35 |
22-822769 |
CONNECTOR |
| 36 |
NSS |
NOT SOLD SEPARATE, Cap |
| 37 |
32-828547T1 |
CONDUIT, (.500 Inside Diameter x 3.00 Feet Bulk) |
| 38 |
12-82214M |
WASHER |
▶Fuel/Vent Lines(Serial Number 0T408999 & Below) (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
804230 |
ROD, Choke |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-804236 |
HOSE |
| 4 |
84-804197 |
HARNESS ASSEMBLY |
| 5 |
21-804198 |
CHECK VALVE |
| 6 |
32-804229 |
HOSE |
| 7 |
22-804231 |
CONNECTOR |
| 8 |
32-804229 |
HOSE |
| 9 |
54-98974M |
CLIP |
| 10 |
32-804237 |
HOSE |
| 11 |
32-804236 |
HOSE |
| 12 |
32-804236 |
HOSE |
| 13 |
54-804239 |
CLAMP |
| 14 |
54-8556961 |
CLAMP |
| 15 |
10-804602 |
BOLT, (M6 x 12) |
| 16 |
22-97083M |
TEE FITTING |
| 17 |
32-804236 |
HOSE |
| 18 |
32-804236 |
HOSE |
| 19 |
22-804238 |
CONNECTOR |
| 20 |
32-804236 |
HOSE |
| 21 |
54-814967M |
CLIP |
| 22 |
32-804229 |
HOSE |
| 23 |
32-804229 |
HOSE |
| 24 |
32-804229 |
HOSE |
| 25 |
32-804229 |
HOSE |
| 26 |
32-804229 |
HOSE |
| 27 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 1.75 Inches) |
| 28 |
22-875268 |
TEE FITTING |
| 29 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 30 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 22 Inches) |
| 31 |
32-8752481 |
TUBE, Carburetor Vent |
▶Fuel/Vent Lines(Serial Number 0T409000 & Up) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
804230 |
ROD, Choke |
| 2 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 3 |
32-804236 |
HOSE |
| 4 |
84-804197 |
HARNESS ASSEMBLY |
| 5 |
21-804198 |
CHECK VALVE |
| 6 |
32-804229 |
HOSE |
| 7 |
22-804231 |
CONNECTOR |
| 8 |
32-804229 |
HOSE |
| 9 |
54-8M0099240 |
CLIP |
| 10 |
32-804237 |
HOSE |
| 11 |
32-804236 |
HOSE |
| 12 |
32-804236 |
HOSE |
| 13 |
54-804239 |
CLAMP |
| 14 |
54-8556961 |
CLAMP |
| 15 |
10-804602 |
BOLT, (M6 x 12) |
| 16 |
22-97083M |
TEE FITTING |
| 17 |
32-804236 |
HOSE |
| 18 |
32-885197 |
HOSE |
| 19 |
32-885198 |
PIPE |
| 20 |
32-804229 |
HOSE |
| 21 |
32-804229 |
HOSE |
| 22 |
32-804229 |
HOSE |
| 23 |
32-804229 |
HOSE |
| 24 |
32-804229 |
HOSE |
| 25 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 1.75 Inches) |
| 26 |
22-875268 |
TEE FITTING |
| 27 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 28 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 22 Inches) |
| 29 |
32-8752481 |
TUBE, Carburetor Vent |
▶Gear Hsg Drive 2.07:1-S/N-0T598999 & Below (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
47-8M0100526 |
REPAIR KIT, Water Pump Impeller |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (Front) |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 5 |
12-191833 |
WASHER |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (Rear) |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-451761 |
WASHER, (.453 x .812 x .105) Black Oxide |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 12 |
97-826134Q |
ANODE |
| 13 |
11-401386 |
NUT, (M6) Stainless Steel |
| 14 |
10-4000333 |
SCREW, (M6 x 40) |
| 15 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (Part of 43-881260A5) Comment: SN# 0T575480 THRU 0T598999 |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-883047A1 |
BEARING ASSEMBLY, Tapered Roller Comment: (Use With Pinion stamped 43-881259) SN# 0T575480 THRU 0T598999 |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-878575T1 |
DRIVESHAFT ASSEMBLY Comment: (X-Long) |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
NSS |
NOT SOLD SEPARATE, Seal Ring |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-430331 |
GASKET |
| 25 |
27-8M0214931 |
GASKET |
| 26 |
26-43036 |
SEAL, Oil (Lower) |
| 27 |
26-43035 |
SEAL, Oil (Upper) |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-82684430 |
SCREW, (M6 x 30) |
| 32 |
430232 |
SEAL |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-82684425 |
SCREW, (M6 x 25) |
| 36 |
853908A1 |
SHIFT SHAFT ASSEMBLY Comment: (X-Long) |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-82684425 |
SCREW, (M6 x 25) |
| 42 |
26-861415 |
FACE SEAL |
▶Gear Hsg Prop 2.07:1-S/N-0T598999 & Below (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
43-881260A5 |
GEAR ASSEMBLY, Forward (With Forward Bearing |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 3 |
NSS |
NOT SOLD SEPARATE, Cup |
| 4 |
43-881260A5 |
GEAR ASSEMBLY, Pinion/Forward (29 Teeth) Comment: SN# 0T545480 THRU 0T598999 |
| 5 |
31-30895T |
BEARING, Needle |
| 6 |
53-856823 |
RING, Retaining |
| 7 |
850315A1 |
FOLLOWER KIT, Cam |
| 8 |
30-44530 |
BALL |
| 9 |
NSS |
NOT SOLD SEPARATE, Slide |
| 10 |
24-850327 |
SPRING |
| 11 |
17-8M0100263 |
PIN, Cross |
| 12 |
24-30893 |
SPRING |
| 13 |
52-850048T |
CLUTCH |
| 14 |
44-8M0140445 |
PROPELLER SHAFT |
| 15 |
43-850036T |
GEAR, Reverse - 29 Teeth |
| 16 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 17 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 18 |
31-30956T |
BEARING, Needle |
| 19 |
26-8M0205728 |
SEAL, Oil (Inner) |
| 20 |
26-8M0205729 |
SEAL, Oil (Outer) |
| 21 |
31-12578T |
BEARING, Roller |
| 22 |
12-12577 |
THRUST WASHER |
| 23 |
31-12576 |
BEARING, Thrust |
| 24 |
16-8M0034456 |
STUD, (M8 x 48) |
| 25 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 |
11-401378 |
NUT, (M8) |
| 27 |
15-44491A1 |
SHIM SET |
| 28 |
8227731 |
INSERT, Threaded |
| 29 |
NSS |
NOT SOLD SEPARATE, Decal-Pinion Identification |
▶Gear Hsg(Drive-2.33:1)(S/N-0T599000 & Up) (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
47-8M0100526 |
REPAIR KIT, Water Pump Impeller |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (Front) |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 5 |
12-191833 |
WASHER |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (Rear) |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-451761 |
WASHER, (.453 x .812 x .105) Black Oxide |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 12 |
97-826134Q |
ANODE |
| 13 |
11-401386 |
NUT, (M6) Stainless Steel |
| 14 |
10-4000333 |
SCREW, (M6 x 40) |
| 15 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3) |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-883047A1 |
BEARING ASSEMBLY, Tapered Roller |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-878575T1 |
DRIVESHAFT ASSEMBLY Comment: (X-Long) |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
NSS |
NOT SOLD SEPARATE, Seal Ring |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-430331 |
GASKET |
| 25 |
27-8M0214931 |
GASKET |
| 26 |
26-43036 |
SEAL, Oil (Lower) |
| 27 |
26-43035 |
SEAL, Oil (Upper) |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-82684430 |
SCREW, (M6 x 30) |
| 32 |
430232 |
SEAL |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-82684425 |
SCREW, (M6 x 25) |
| 36 |
853908A1 |
SHIFT SHAFT ASSEMBLY Comment: (X-Long) |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-82684425 |
SCREW, (M6 x 25) |
| 42 |
26-861415 |
FACE SEAL |
▶Gear Hsg(Prop-2.33:1)(S/N-0T599000 & Up) (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
52-803489T1 |
REPAIR KIT, Clutch/Cam |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 3 |
NSS |
NOT SOLD SEPARATE, Cup |
| 4 |
43-882813A3 |
GEAR KIT, Forward And Pinion 28 Teeth |
| 5 |
31-30895T |
BEARING, Needle |
| 6 |
53-856823 |
RING, Retaining |
| 7 |
850315A1 |
FOLLOWER KIT, Cam |
| 8 |
30-44530 |
BALL |
| 9 |
NSS |
NOT SOLD SEPARATE, Slide |
| 10 |
24-850327 |
SPRING |
| 11 |
52-850048T |
CLUTCH |
| 12 |
17-8M0100263 |
PIN, Cross |
| 13 |
24-30893 |
SPRING |
| 14 |
44-8M0140445 |
PROPELLER SHAFT |
| 15 |
43-882814T |
GEAR, Reverse - 28 Teeth |
| 16 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 17 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 18 |
31-30956T |
BEARING, Needle |
| 19 |
26-8M0205728 |
SEAL, Oil (Inner) |
| 20 |
26-8M0205729 |
SEAL, Oil (Outer) |
| 21 |
31-12578T |
BEARING, Roller |
| 22 |
12-12577 |
THRUST WASHER |
| 23 |
31-12576 |
BEARING, Thrust |
| 24 |
16-8M0034456 |
STUD, (M8 x 48) |
| 25 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 |
11-401378 |
NUT, (M8) |
| 27 |
15-44491A1 |
SHIM SET |
| 28 |
8227731 |
INSERT, Threaded |
| 29 |
NSS |
NOT SOLD SEPARATE, Decal-Pinion Identification |
▶Ignition Components (20 parts)
| Ref |
OEM Part # |
Part Name |
| NS |
NSS |
NOT SOLD SEPARATE, CLAMP |
| 1 |
804278T11 |
RECTIFIER/REGULATOR Comment: (Design I) SN# 0T408999 & Below |
| 2 |
804279 |
COVER |
| 3 |
10-853536 |
BOLT, (M6 x 25) |
| 4 |
10-804604 |
BOLT, (M6 x 20) |
| 5 |
804269T2 |
CDI UNIT Comment: SN# 0T599000 & Up |
| 6 |
10-804270 |
BOLT, (M6 x 28) |
| 7 |
25-881304 |
GROMMET |
| 8 |
23-804344003 |
BUSHING |
| 9 |
339-804271T |
COIL, Ignition |
| 10 |
10-804603 |
BOLT, (M6 x 30) |
| 11 |
54-83577M |
CLAMP |
| 12 |
10-804602 |
BOLT, (M6 x 12) |
| 13 |
10-804604 |
BOLT, (M6 x 20) |
| 14 |
84-804272A1 |
CABLE SET, Hi Tension |
| 15 |
54-804276 |
CLAMP |
| 16 |
54-804277 |
CLAMP |
| 17 |
804278A12 |
RECTIFIER/REGULATOR Comment: (Design II) |
| 18 |
84-8042903 |
HARNESS ASSEMBLY |
| 19 |
804278T12 |
REGULATOR, Voltage |
▶Intake (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
804164T |
SILENCER, Intake |
| 2 |
10-804167 |
BOLT, M8 x 60 |
| 3 |
10-804165 |
BOLT, (M6 x 16) |
| 4 |
804154 |
PLATE |
| 5 |
25-84054M |
O-RING |
| 6 |
25-804166 |
O-RING |
| 7 |
10-804155 |
BOLT, (M6 x 115) |
| 8 |
804157 |
INSULATOR |
| 9 |
26-804156 |
SEAL |
| 10 |
804158T |
MANIFOLD |
| 11 |
17-804160 |
PIN |
| 12 |
27-804161 |
GASKET |
| 13 |
10-804159 |
BOLT, (M8 x 35) |
| 14 |
10-84088M |
SCREW, (M6 x 10) |
| 15 |
27-827610 |
GASKET |
| 16 |
32-804162 |
BREATHER PIPE |
| 17 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 18 |
54-804163 |
CLAMP |
| 19 |
10-804602 |
BOLT, (M6 x 12) |
| 20 |
54-804089 |
CLIP |
| 21 |
892849 |
INDUCTION SILENCER |
| 22 |
881268 |
BRACKET |
| 23 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
▶Intake/Exhsust Valves (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
804128T |
VALVE, Intake |
| 2 |
804129T |
VALVE, Exhaust |
| 3 |
804130 |
SEAT |
| 4 |
26-804136 |
SEAL |
| 5 |
26-804137 |
SEAL |
| 6 |
24-804131 |
SPRING, Valve |
| 7 |
804132 |
RETAINER |
| 8 |
28-804135 |
COTTER VALVE |
| 9 |
804138T |
LIFTER, Valve |
| 10 |
15-80460880 |
SHIM Comment: (2.975) |
| 11 |
2407-804139T |
CAMSHAFT |
| 12 |
17-804141 |
PIN, Dowel |
| 13 |
2407-8M0057172 |
CAMSHAFT |
| 14 |
26-804144001 |
SEAL, Oil |
| 15 |
43-804142T |
GEAR, Driven |
| 16 |
10-804143001 |
BOLT, (M10 x 35) |
| 17 |
57-804145 |
V BELT |
| 18 |
804146 |
TENSIONER |
| 19 |
24-804147 |
SPRING |
| 20 |
32-804148 |
HOSE |
| 21 |
10-804150 |
BOLT, (M10 x 45) |
| 22 |
11-881314003 |
NUT, (M40) |
| 23 |
43-804151T |
GEAR, Drive |
▶Key Chart, Ignition Switch (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8949112 |
KEY, Ignition (2F) |
▶Oil Pump (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
25-62705001 |
O-RING |
| 2 |
17-41275M |
PIN, Dowel |
| 3 |
881900T03 |
MOUNT |
| 4 |
10-898487 |
BOLT, (M12 x 175) |
| 5 |
12-32834 |
WASHER, Neoprene |
| 6 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 7 |
11-896963 |
NUT, (M12) |
| 8 |
10-4010750 |
SCREW, (M8 x 50) |
| 9 |
858579T3 |
PUMP, Oil |
| 10 |
10-8M0052670 |
BOLT, (M6 x 45) |
| 11 |
26-804349 |
SEAL |
| 12 |
858793T10 |
BRACKET, Shift Linkage |
| 13 |
10-42975 |
DRIVE SCREW |
| 14 |
10-82130020 |
SCREW, (M6 x 20) |
| 15 |
8591761 |
RETAINER |
| 16 |
98889 |
LATCH |
| 17 |
87-8M0052927 |
SWITCH |
| 18 |
10-88075020 |
SCREW, (M3 x 20) |
| 19 |
84-878178A1 |
HARNESS ASSEMBLY, Shift Interrupt |
| 20 |
8M0043168 |
SEAL |
▶Power Trim Components (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O-RING KIT (Complete Trim) |
| 1 |
8M0171821 |
SHOCK ROD KIT |
| 2 |
25-8M0171819 |
O-RING KIT, Rebuild |
| 3 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 4 |
893916A01 |
CYLINDER ASSEMBLY |
| 5 |
893905A02 |
VALVE KIT, Trim Limit |
| 6 |
893906A02 |
PUMP ASSEMBLY |
| 7 |
893907A02 |
MOTOR KIT |
| 8 |
22-8134351 |
PLUG |
| 9 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 10 |
893909A02 |
MANIFOLD KIT |
| 11 |
10-809876A1 |
SCREW KIT (Motor) |
| 12 |
88238A18 |
CABLE ASSEMBLY |
| 13 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 14 |
35-893912A02 |
FILTER KIT |
| 15 |
893913A02 |
POPPET KIT |
| 16 |
17-821539 |
PIN, Trilobe |
| 17 |
17-818898 |
PIN, Anchor |
| 18 |
99625002 |
SHAFT |
| 19 |
54-22740 |
CLIP |
| 20 |
10-878609 |
SCREW, (#10-16 x .600) |
| 21 |
8M0084613 |
C WASHER |
▶Sensors (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-804345A02 |
GASKET SET, Powerhead |
| 1 |
8042941 |
PLATE |
| 2 |
10-811188T |
BOLT, (M6 x 16) |
| 3 |
804295T |
THERMOSENSOR |
| 4 |
804296 |
RETAINER |
| 5 |
27-8042971 |
GASKET Comment: SN# 0T178500 & Up |
| 6 |
10-811188T |
BOLT, (M6 x 16) |
| 7 |
87-8043071 |
SWITCH, Oil Pressure Comment: SN# 0T178500 & Up |
| 8 |
54-804300 |
CLAMP |
| 9 |
54-804300 |
CLAMP |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
10-827160M |
SCREW, (M5 x 10) |
| 12 |
804298T |
SENSOR, Throttle |
| 13 |
804301 |
LEVER |
| 14 |
10-804306 |
SCREW, (M5 x 25) |
| 15 |
12-804305 |
WASHER |
| 16 |
804302 |
BRACKET |
| 17 |
25-804304 |
GROMMET |
| 18 |
23-804303 |
COLLAR |
| 19 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 20 |
84-859295T1 |
HARNESS ASSEMBLY |
| 21 |
54-83577M |
CLAMP |
| 22 |
10-84088M |
SCREW, (M6 x 10) |
| 23 |
56762 |
CLAMP |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-804656A03 |
DECAL, EPA Label Information Comment: (2003) |
▶Starter Motor (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-8M0065220 |
STARTER MOTOR ASSEMBLY |
| 1 |
804320 |
STOP SET, Pinion |
| 2 |
804319 |
PINION |
| 3 |
804331T |
COVER |
| 4 |
10-804336 |
BOLT, (M6 x 52) |
| 5 |
804332 |
LEVER KIT |
| 6 |
804333T |
RELAY, Starter |
| 7 |
804334 |
COVER |
| 8 |
804321T1 |
GEAR KIT |
| 9 |
804322 |
CLUTCH |
| 10 |
12-804330 |
WASHER KIT |
| 11 |
804324 |
BRACKET |
| 12 |
804326 |
RING GEAR |
| 13 |
27-804327 |
GASKET |
| 14 |
31-804325 |
BEARING |
| 15 |
804323 |
SHAFT, Pinion |
| 16 |
43-804329001 |
IDLER GEAR |
| 17 |
804328 |
BRACKET |
| 18 |
804314T |
STATOR |
| 19 |
804313T |
ARMATURE |
| 20 |
804315T1 |
HOLDER KIT, Brush |
| 21 |
804316 |
BRUSH SET |
| 22 |
24-804317 |
SPRING |
| 23 |
804318T |
BRACKET |
| 24 |
10-804337 |
SCREW, (M4 x 16) |
| 25 |
10-804335 |
THRU BOLT, (M6 x 120) |
| 26 |
10-804605 |
BOLT, (M8 x 45) |
▶Steering Handle Kit (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816366A32 |
STEERING HANDLE KIT Comment: (2004 Model Year and Up) |
| NS |
22-8M0169589 |
FITTING, Grease |
| 1 |
12020A3 |
HANDLE ASSEMBLY, Steering Arm |
| 2 |
23-42992T02 |
BUSHING |
| 3 |
48414 |
HOUSING |
| 4 |
48519 |
PLATE |
| 5 |
27-48518 |
GASKET |
| 6 |
10-878609 |
SCREW, (#10-16 x .600) |
| 7 |
10-878608 |
SCREW, (#10-16 x .500) |
| 8 |
54-889729 |
CLAMP |
| 9 |
10-40007112 |
SCREW, (M5 x 40) |
| 10 |
10-32,11-816874 |
WING NUT, |
| 11 |
87-823609A15 |
SWITCH KIT, Stop - Throttle Handle |
| 12 |
87-8M0104612 |
SWITCH ASSEMBLY, Stop |
| 13 |
NSS |
NOT SOLD SEPARATE, Insulator |
| 14 |
12018A4 |
TUBE ASSEMBLY, Throttle |
| 15 |
NSS |
NOT SOLD SEPARATE, Drive Wheel |
| 16 |
NSS |
NOT SOLD SEPARATE, Roll Pin |
| 17 |
10-62568 |
SCREW, (#10-16 x .375) |
| 18 |
8M0221732 |
GRIP |
| 19 |
54-648552 |
CLIP |
| 20 |
11-40140 |
NUT, (M10) |
| 21 |
8885241 |
CONDUIT, (9.03 Inches) Comment: (Black Vinyl Coverd) |
| 22 |
895665 |
GUIDE TUBE |
| 23 |
89578 |
BARREL, Throttle Actuator |
| 24 |
10-32,10-824081 |
SET SCREW, |
| 25 |
12019003 |
CABLE ASSEMBLY |
| 26 |
8M0204660 |
GUIDE, Cable |
| 27 |
20007 |
ANCHOR, Cable End |
| 28 |
8-32,10-8M0204644 |
SET SCREW, |
| 29 |
10-823567105 |
SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 30 |
48416 |
CAP |
| 31 |
12-4002319 |
WASHER |
| 32 |
12-12024 |
WASHER, (.402 x .787 x .039 Bellevi) |
| 33 |
23-146011 |
SPACER |
| 34 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 35 |
NSS |
NOT SOLD SEPARATE, Decal-Throttle |
| 36 |
881240 |
GROMMET, Hose Cable Comment: (Use W/ Stainless Steel Mesh Covered Conduit - Ref. #21) |
| 37 |
25-889724 |
GROMMET, Hose Cable Comment: (Use W/ Black Vinyl Coverd Conduit - Ref. #21) |
▶Steering Handle Kit Components (50 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816366T10 |
HANDLE Comment: (2004 Model Year and Up) |
| 1 |
816366T10 |
HANDLE, Bracket Comment: (2004 Model Year and Up) |
| 2 |
10-881261 |
SCREW, (.313-24 x 3.50) |
| 3 |
14-42981 |
TAB WASHER |
| 4 |
822263 |
SPACER |
| 5 |
84-12649A4 |
HARNESS ASSEMBLY |
| 6 |
87-88107A5 |
SWITCH KIT, Key Comment: (For Replacement Key - Order 89491--1 Thru 89491-12)(See Key Chart - Ignition Switch Section) |
| 7 |
11-879755 |
NUT, Special - Black Nylon Comment: (Black Nylon) |
| 8 |
13541 |
PLUG, Male |
| 9 |
121051 |
GROMMET |
| 10 |
19-889730 |
PLUG |
| 11 |
8M0032846 |
RETAINER, Brass |
| 12 |
8158041 |
COVER |
| 13 |
10-878608 |
SCREW, (#10-16 x .500) |
| 14 |
87-11083A4 |
SWITCH ASSEMBLY, Stop |
| 15 |
15920Q54 |
LANYARD ASSEMBLY |
| 16 |
84-11149A3 |
CABLE ASSEMBLY |
| 17 |
889528T01 |
HORN ASSEMBLY Comment: (Use W/ Black Vinyl Coverd Conduit) |
| 18 |
87-18286A19 |
SWITCH KIT, Trim (25.00 Feet) Comment: (Use W/ Black Vinyl Coverd Conduit) |
| 19 |
87-8M0052927 |
SWITCH |
| 20 |
10-12110 |
SCREW, (#6-32 x .750) |
| 21 |
54-648551 |
CLAMP |
| 22 |
10-878608 |
SCREW, (#10-16 x .500) |
| 23 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 24 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 25 |
48419T01 |
ROD END Comment: (2004 Model Year and Up) |
| 26 |
495637 |
ROD, Shift |
| 27 |
23-26856 |
BUSHING |
| 28 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 29 |
18-25191 |
COTTER PIN, Cotter |
| 30 |
8163677 |
LEVER, Shift, Shift |
| 31 |
16-8M0034452 |
STUD, (.375-24 x 1.125) |
| 32 |
98530 |
KNOB |
| 33 |
12016A2 |
DETENT/SPRING KIT |
| 34 |
23-8159831 |
BUSHING |
| 35 |
12-823970 |
WASHER |
| 36 |
12-824610 |
WASHER, Plastic |
| 37 |
12-814803 |
WASHER |
| 38 |
14-8158051 |
TAB WASHER |
| 39 |
10-4000357 |
SCREW, (M8 x 45) |
| 40 |
56-52148A08 |
CO PILOT ASSEMBLY Comment: (Use W/ Black Vinyl Coverd Conduit) |
| 41 |
52148002 |
PILOT ROD, (15.00 Inches) Comment: (Use W/ Black Vinyl Coverd Conduit)(15 IN.) |
| 42 |
11-52155A1 |
NUT ASSEMBLY |
| 43 |
10-36137 |
SCREW, (.250-28 x 1.00) |
| 44 |
821621 |
KNOB, Prong |
| 45 |
873491 |
ROD, Link |
| 46 |
23-26841 |
BUSHING Comment: (Use W/ Black Vinyl Coverd Conduit)(Flanged) |
| 47 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 48 |
11-826709111 |
NUT, (.312-24) Stainless Steel |
| 49 |
11-64015 |
NUT, (.250-20) |
▶Swivel Bracket and Steering Arm (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1400-8M0220957 |
SWIVEL BRACKET |
| 2 |
26-87735 |
SEAL, Oil (Lower) |
| 3 |
23-818764 |
BUSHING |
| 4 |
25-8M0214926 |
O-RING |
| 5 |
23-816039 |
SPACER |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
10-64014 |
SCREW, (.250-28 x .500) |
| 9 |
99661A35 |
SWIVEL PIN ASSEMBLY |
| 10 |
92876A12 |
LINK ROD ASSEMBLY |
| 11 |
10-849838 |
SCREW, (.375-24 x 1.250) |
| 12 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 13 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
| 14 |
42961A06 |
YOKE ASSEMBLY, Bottom |
| 15 |
53-67684 |
RING, Retaining |
| 16 |
12-816432 |
THRUST WASHER |
| 17 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 18 |
11288001 |
BUMPER, Bottom Yoke Comment: (X-Long) |
▶Throttle Lever and Linkage (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
10-804602 |
BOLT, (M6 x 12) |
| 2 |
12-81794M |
WASHER |
| 3 |
13-83457M |
WAVE WASHER |
| 4 |
12-82221M |
PLATE |
| 5 |
23-81949M |
BUSHING |
| 6 |
804340 |
BRACKET |
| 7 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 8 |
804338 |
LEVER, Throttle Control |
| 9 |
17-82149M |
PIN, (18.5 mm) |
| 10 |
23-804344 |
COLLAR |
| 11 |
24-804343 |
SPRING |
| 12 |
8043421 |
CAM |
| 13 |
12-84974M |
WASHER |
| 14 |
13-81868M |
WAVE WASHER |
| 15 |
12-94524M |
WASHER |
| 16 |
10-826958M |
BOLT, (M6 x 35) |
| 17 |
8587951 |
BRACKET, Throttle Lever |
| 18 |
10-85593912 |
SCREW, (M6 x 12) |
| 19 |
8587961 |
LINK, Throttle |
| 20 |
12-71055 |
WASHER |
| 21 |
12-35459 |
WASHER |
| 22 |
18-859746 |
COTTER PIN |
▶Tools, Special (60 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
91-802653Q02 |
WRENCH, Oil Filter |
| 2 |
91-8M0161873 |
HOLDER TOOL, Flywheel |
| 3 |
91-83164M |
FLYWHEEL PULLER |
| 4 |
FT2997 |
COMPRESSOR TOOL, Piston Ring |
| 5 |
44357Q2 |
FLUSHING ATTACHMENT |
| 6 |
90265A5 |
PUMP ASSEMBLY, Crankcase Oil |
| 7 |
NSS |
NOT SOLD SEPARATE Comment: (Snap-On MT26J) (Snap-On MT26J300) |
| 8 |
22-86306A01 |
ADAPTOR |
| 9 |
22-89772 |
CONNECTOR, (.125-27) |
| 10 |
91-79250A2 |
GAUGE KIT |
| 11 |
91-36392 |
GAUGE TOOL, Carburetor |
| 12 |
91-37241 |
PULLER PLATE, Universal |
| 13 |
91-99379 |
TIMING LIGHT |
| 14 |
NSS |
NOT SOLD SEPARATE, Valve Seat Cutter Kit (Obtain Locally) |
| 15 |
91-890451 |
ADAPTOR TOOL, Direct Voltage |
| 16 |
91-34569A1 |
PULLER ASSEMBLY, Slide Hammer |
| 17 |
91-850439T1 |
TESTER |
| 18 |
91-854009A3 |
TACH MULTI METER, DMT 2000 Digital |
| 19 |
91-804771 |
HARNESS ASSEMBLY, Pick Up Test |
| 20 |
91-804772 |
HARNESS ASSEMBLY, Charge Coil Test |
| 21 |
91-804773 |
HARNESS ASSEMBLY, Throttle Position Test |
| 22 |
91-875216 |
HOLDER TOOL, Brush |
| 23 |
91-875215A1 |
INSTALLER TOOL, Driveshaft Bushing |
| 24 |
91-804774001 |
REMOVER/INSTALLER TOOL, Valve Guide |
| 25 |
91-804775 |
REAMER TOOL, Valve Guide |
| 26 |
91-809494A1 |
COMPRESSOR TOOL, Valve Spring |
| 27 |
91-24697 |
EXPANDER TOOL, Piston Ring |
| 28 |
91-804770A1 |
HOLDER TOOL, Crankshaft |
| 30 |
91-74951 |
SPANNER WRENCH |
| 31 |
NSS |
NOT SOLD SEPARATE, Lock-Ring Pliers (Snap-On SRP-4) |
| 32 |
NSS |
NOT SOLD SEPARATE, Expanding Rod (Snap-On CG 41-11) |
| 33 |
NSS |
NOT SOLD SEPARATE, Collet (Snap-On CG 41-12) |
| 34 |
91-63209 |
HEAT LAMP |
| 35 |
91-12349A05 |
LOCATION TOOL, Pinion |
| 36 |
91-13945 |
INSTALLATION TOOL, Bearing |
| 37 |
91-13949 |
DRIVER TOOL, Oil Seal |
| 38 |
91-14308T02 |
TOOL KIT, Bearing Race |
| 39 |
91-14309T02 |
INSTALLATION TOOL, Bearing |
| 40 |
91-14310T1 |
WEAR SLEEVE INSTALLATION TOOL |
| 41 |
91-14311A04 |
PRE LOAD TOOL, Bearing |
| 42 |
91-15755T |
MANDREL |
| 43 |
91-196601 |
INDICATOR TOOL, Backlash |
| 44 |
91-31106T |
MANDREL, Bearing Driver Cup |
| 45 |
91-31108T |
DRIVER, Oil Seal |
| 46 |
91-36569T |
DRIVE HEAD TOOL |
| 47 |
91-804776A1 |
HOLDING TOOL, Driveshaft |
| 48 |
91-31229 |
SHAFT |
| 49 |
91-34569A1 |
PULLER ASSEMBLY, Slide Hammer |
| 50 |
91-37323 |
DRIVER ROD TOOL, Needle Bearings |
| 51 |
91-37241 |
PULLER PLATE, Universal |
| 52 |
91-37350T |
MANDREL |
| 53 |
91-46086A1 |
PULLER JAW ASSEMBLY |
| 54 |
91-58222A1 |
DIAL INDICATOR TOOL |
| 55 |
91-8M0053505 |
INDICATOR TOOL, Backlash |
| 56 |
91-85716 |
PULLER BOLT TOOL, Bearing Carrier |
| 57 |
91-83155 |
ADAPTER KIT, Dial Indicator |
| 58 |
91-83165T |
PULLER ASSEMBLY |
| 59 |
91-856875A1 |
INSTALLATION TOOL, Bearing |
| 60 |
91-877321A1 |
INSTALLATION TOOL, Bearing |
| 62 |
91-880177 |
SCRENCH TOOL, (10 mm) |
▶Top Cowl (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4021-827328T10 |
TOP COWL ASSEMBLY Comment: (SILVER) |
| 2 |
821256T2 |
INLET, Air - Silver Comment: (SILVER) |
| 3 |
10-82130016 |
SCREW, (M6 x 16) |
| 4 |
859356A02 |
SOUND BLANKET KIT |
| 5 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port |
| 6 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Starboard |
| 7 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Back |
| 8 |
19-823865 |
CAP PLUG |
| 9 |
831207A16 |
HANDLE |
| 10 |
23-812707 |
BUSHING |
| 11 |
23-831214 |
SPACER |
| 12 |
13-12134 |
WASHER, Wave |
| 13 |
8M0001081 |
CAM, Latch Shaft |
| 14 |
12-8M0214930 |
WASHER |
| 15 |
10-1993716 |
SCREW, (M6 x 16) |
| 16 |
8M0036792 |
BRACKET, Front |
| 17 |
815477 |
BUMPER, Latch |
| 18 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 |
11-401366 |
NUT, (M6) Stainless Steel |
| 20 |
53-8237951 |
RING, Retaining |
| 21 |
8M0207770 |
ROLLER |
| 22 |
8155381 |
PIN, Roll |
| 23 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 24 |
11-401366 |
NUT, (M6) Stainless Steel |
| 25 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
| 26 |
50-12066Q10 |
ROPE |
▶Transom Bracket (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T02 |
BRACKET, Transom (Starboard) |
| 2 |
3425-828333T07 |
BRACKET ASSEMBLY, Transom (Port) |
| 3 |
22-8M0169588 |
FITTING, Grease (Port) |
| 4 |
826125A1 |
TILT TUBE Comment: (Saltwater) |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert Comment: (Saltwater) |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) Comment: (Saltwater) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204665 |
WASHER, (.530 x .870 x .105) Stainless Steel |
| 11 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 12 |
11-82671117 |
NUT, (.500-20) |
| 13 |
24-830899 |
SPRING, Tension |
| 14 |
8M0109798 |
LEVER ASSEMBLY, Tilt Lock |
| 15 |
23-65830 |
NYLINER |
| 16 |
24-830900 |
SPRING, Compression |
| 17 |
99633 |
KNOB |
| 18 |
17-99615 |
PIN, Groove |
| 19 |
17-893709 |
PIN |
| 20 |
8M0086406 |
BRACKET, Anchor |
| 21 |
10-858771 |
SCREW, (M10 x 30) |
| 22 |
12-4002319 |
WASHER |
| 23 |
11-40114 |
NUT, (M10 x 1.5) |
| 24 |
97-818298Q1 |
ANODE KIT |
| 25 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 26 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 75 (4-STROKE)(BODENSEE) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
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Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
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Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
