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🔎 Mercury 650 (4 CYL.) Reference Library — Exploded parts diagrams (19 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 650 (4 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 65 HP |
| Displacement | 2100 cc |
| Bore x Stroke | 90 mm x 81 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 5.2 L (5.5 quart) |
| Recommended Engine Oil | Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity | — |
| Idle Speed (in gear) | 650 ± 25 RPM (in gear) |
| Full Throttle RPM Range | 4500-5500 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Below are common maintenance scenarios for the Mercury 650 (4 CYL.):
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 650 (4 CYL.).
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 186-1781A2 | BOTTOM COWL ASSEMBLY |
| 2 | 19-824928001 | PLUG, HOLE - BOTTOM COWL (TO PLUG 3/4" HOLE IN BOTTOM COWL) |
| 3 | 29997A1 | TRIM MOULDING ASSEMBLY |
| 4 | 29998 | SPLICER, TRIM MOUNDING - REAR |
| 5 | 10-29226 | SCREW, DECORATIVE - MOULDING TO BOTTOM COWL |
| 6 | 12-24671 | WASHER, FIBER - MOULDING FASTENING SCREW |
| 7 | 11-29225 | NUT, NYLON CAP - MOULDING FASTENING SCREW |
| 8 | 13-26995 | LOCKWASHER, MOULDING FASTENING SCREW |
| 9 | 11-26419 | NUT, BRASS - MOULDING FASTENING SCREW |
| 10 | 30005 | BAFFLE, BOTTOM COWL |
| 11 | 10-21106 | SCREW, BAFFLE TO BOTTOM COWL |
| 12 | 33016 | BRACKET, RECTIFIER MOUNTING |
| 13 | 10-21091 | SCREW, BRACKET TO BOTTOM COWL (1 1/8") |
| 14 | 10-56500 | SCREW, BRACKET TO BOTTOM COWL ( 1 1/4") |
| 15 | 11-8M0207775 | NUT, RECTIFIER BRACKET MOUNTING SCREW |
| 16 | 30003 | BRACKET, PIVOT PIN TO BOTTOM COWL |
| 17 | 17-30004 | PIN, PIVOT - BOTTOM COWL |
| 18 | 11-20696 | NUT, PIVOT PIN FASTENING |
| 19 | 27-29914 | GASKET, POWERHEAD TO BOTTOM COWL |
| 20 | 10-76621 | SCREW, BOTTOM COWL TO DRIVE SHAFT HOUSING |
| 21 | 20557 | BRACKET, CABLE END ANCHOR |
| 22 | 10-29200 | SCREW, ANCHOR BRACKET TO BOTTOM COWL |
| 23 | 29532 | LEVER, THROTTLE CONTROL |
| 24 | 30612 | LEVER, SHIFT CONTROL |
| 25 | 23-29529 | BUSHING, THROTTLE AND SHIFT LEVER |
| 26 | 10-47273 | SCREW, THROTTLE AND SHIFT LEVER FASTENING |
| 27 | 12-8M0042641 | WASHER, THROTTLE AND SHIFT LEVER FASTENING SCREW |
| 28 | 17-30978A1 | PIN ASSEMBLY, CLEVIS YOKE |
| 29 | 17-239281 | ROLL PIN, CLEVIS YOKE PIN |
| 30 | 10-20584 | SCREW, CLEVIN PIN AND FASTENING |
| 31 | 13-29402 | WASHER, WAVE - PIN FASTENING SCREW |
| 32 | 11-8M0204718 | NUT, PIN FASTENING SCREW |
| 33 | 30789A1 | SHIFT SHAFT ASSEMBLY, UPPER |
| 34 | 27714 | ROD (SLEEVE), SHIFT CONTROL END |
| 35 | 11-25168 | NUT, SHIFT SHAFT END ADJUSTING |
| 36 | 30630 | ROD, LINK - SHIFT SHAFT END |
| 37 | 18-25191 | COTTER PIN, LINK ROD TO SHIFT SHAFT |
| 38 | 12-20583 | WASHER, LINK ROD |
| 39 | 24-30621 | SPRING, DETENT |
| 40 | 10-98256 | SCREW, DETENT SPRING TO BOTTOM COWL |
| 41 | 12-69057 | WASHER, DETENT SPRING SCREW |
| 42 | 11-8M0207775 | NUT, DETENT SPRING SCREW |
| 43 | 22-291112 | NIPPLE, MAGNETO VENT TUBE Comment: 2 ELBOWS (22-25885) WERE USED ON LATER PRODUCTION ENGINES |
| 44 | 22-996642 | ELBOW, MAGNETO VENT TUBE Comment: 2 ELBOWS (22-25885) WERE USED ON LATER PRODUCTION ENGINES |
| 45 | 32-8M0108355 | TUBE, VENT - MAGNETO OUTLET (10 1/2") |
| 46 | 30238 | SUPPORT, EXTERNAL WIRING HARNESS |
| 47 | 10-26066 | SCREW, HARNESS SUPPORT TO BOTTOM COWL |
| 48 | 12-20084 | WASHER, HARNESS SUPPORT FASTENING SCREW |
| 49 | 11-29250 | NUT, HARNESS SUPPORT FASTENING SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 1395-92621 | REPAIR PARTS KIT (1 PER CARBURETOR) |
| 1 | 1335-2088 | CARBURETOR ASSEMBLY, COMPLETE (KC-2A) |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 3 | 17-20853 | PIN, FLOAT LEVER PINION |
| 4 | 1399-102 | LEVER, FLOAT (LOWER) |
| 5 | 1399-101 | LEVER, FLOAT (UPPER) |
| 6 | 1395-92581 | INLET NEEDLE, SEAT AND GASKET |
| 7 | 27-25033 | GASKET, INLET SEAL |
| 8 | 1399-99 | GASKET, FLOAT BOWL COVER |
| 9 | 1399-1133 | COVER, FLOAT BOWL |
| 10 | 10-22625 | SCREW, FLOAT BOWL COVER (SHORT) |
| 11 | 10-25850 | SCREW, FLOAT BOWL COVER (LONG) |
| 12 | 27-25851 | GASKET, STRAINER COVER (LARGE) |
| 13 | 1399-3938 | SCREEN, FILTER |
| 14 | 27-25849 | GASKET, STRAINER COVER (SMALL) |
| 15 | 1399-4791A1 | COVER, STRAINER |
| 16 | 27-25848 | GASKET, STRAINER COVER SCREW |
| 17 | 10-25822 | SCREW, STRAINER COVER FASTENING |
| 18 | 1395-6027 | SCREW, THROTTLE STOP LEVER |
| 19 | 8146791 | LEVER, THROTTLE STOP Comment: USE ON LOWER CARBURETOR ONLY -- REPLACED WITH 33148 CLUSTER ON UPPER CARBURETOR |
| 20 | 1399-2012 | SHAFT, THROTTLE |
| 21 | 1399-2178 | TUBE, IDLE |
| 22 | 27-23180 | GASKET, IDLE TUBE |
| 23 | 10-23035 | SCREW AND LOCKWASHER, THROTTLE SHUTTER |
| 24 | 1399-2180 | SHUTTER, THROTTLE |
| 25 | 24-27160 | SPRING, IDLE ADJUSTMENT SCREW |
| 26 | 1399-1713 | SCREW, IDLE ADJUSTMENT |
| 27 | 10-28405 | SCREW, PLUG - MAIN FUEL JET CHANNEL |
| 28 | 27-28406 | GASKET, JET CHANNEL PLUG SCREW |
| 29 | 1399-1467 | JET, MAIN FUEL (.067) |
| 30 | 27-28409 | GASKET, MAIN FUEL JET |
| 31 | 1399-2179 | NOZZLE, MAIN |
| 32 | 10-28846 | SCREW, PLUG - MAIN NOZZLE |
| 33 | 24-20869 | SPRING, THROTTLE SHAFT RETURN (UPPER CARBURETOR) |
| 34 | 19-32299 | WELCH PLUG, BODY CHANNEL |
| 35 | 27-31402 | GASKET, CARBURETOR FLANGE |
| 36 | 11-29250 | NUT, CARBURETOR MOUNTING STUD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 29690 | CHOKE SOLENOID, TOP COWL |
| 2 | 30050 | TERMINAL, CHOKE SOLENOID LEAD |
| 3 | 23-33018 | SPACER, CHOKE SOLENOID SCREW |
| 4 | 10-33024 | SCREW, CHOKE SOLENOID TO TOP COWL (1 1/4") |
| 5 | 13-26991 | LOCKWASHER, CHOKE SOLENOID SCREW |
| 6 | 10-24770 | SCREW, CHOKE SOLENOID TO TOP COWL ( 1 3/8") |
| 7 | 13-26992 | LOCKWASHER, CHOKE SOLENOID SCREW |
| 8 | 397-421A2 | GROUND STRAP ASSEMBLY, CHOKE SOLENOID TO ADAPTOR |
| 9 | 54-648552 | CLIP, CHOKE SOLENOID WIRE |
| 10 | 8M0084613 | "D" WASHER, WIRE CLIP FASTENING SCREW |
| 11 | 10-24239 | SCREW, WIRE CLIP TO TOP COWL |
| 12 | 54-22783 | "S" CLIP, CHOKE SOLENOID WIRE TO TOP COWL |
| 13 | 48315A4 | PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID |
| 14 | 12-30164 | WASHER, PLUNGER AND LINK |
| 15 | 18-26953 | COTTER PIN, LINK TO UPPER CHOKE LEVER |
| 16 | 90242A1 | KNOB, CHOKE ROD |
| 17 | 25-20116 | GROMMET, CHOKE ROD |
| 18 | 22462 | "U" LINK, CHOKE KNOB TO CHOKE ROD |
| 19 | 10-69022 | SCREW, "U" LINK TO CHOKE KNOB |
| 20 | 13-26996 | LOCKWASHER, "U" LINK SCREW |
| 21 | 18-26953 | COTTER PIN, "U" LINK TO CHOKE ROD |
| 22 | 47804 | SHUTTER, CHOKE - CARBURETOR |
| 23 | 23-30438 | BUSHING, NYLON - UPPER CHOKE SHUTTER |
| 24 | 33003 | ROD, CHOKE |
| 25 | 17-25391 | RIVET, CHOKE SHUTTER TO CHOKE ROD |
| 26 | 16-30172 | STUD, CARBURETOR - CHOKE SHUTTER PIVOT |
| 27 | 12-30164 | WASHER, CHOKE SHUTTER CARBURETOR STUD |
| 28 | 11-20110 | NUT, CHOKE SHUTTER TO CARBURETOR STUD |
| 29 | 24-32428 | SPRING, TENSION - CHOKE ROD 1 |
| 30 | 10-657461 | STUD, CHOKE ROD SPRING TO CARBURETOR |
| 31 | 23-32427 | SPACER, CHOKE ROD SPRING STUD |
| 32 | 11-8M0207775 | NUT, CHOKE ROD SPRING TO CARBURETOR STUD |
| 33 | 74371 | CLUSTER, THROTTLE LEVER (UPPER CARBURETOR) |
| 34 | 1395-6027 | SCREW, CLUSTER TO THROTTLE LEVER |
| 35 | 1335-2088 | CARBURETOR ASSEMBLY, COMPLETE |
| 36 | 53649A2 | THORTTLE PICK-UP BRACKET ASSEMBLY |
| 37 | 10-29239 | SCREW, THROTTLE BRACKET MOUNTING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1440-3296A1 | CLAMP BRACKET ASSEMBLY |
| 2 | 28403A3 | THUMB SCREW ASSEMBLY |
| 3 | 12-28404 | WASHER, THUMB SCREW |
| 4 | 8M0041936 | TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET |
| 5 | 12-52864 | SHIM, CLAMP BRACKET TILT TUBE |
| 6 | 11-858869 | NUT, TILT TUBE FASTENING |
| 7 | 53078 | CAP, PLASTIC - TILT TUBE |
| 8 | 23-59624 | SPACER, CLAMP BRACKET STUD |
| 9 | 16-59625 | STUD, CLAMP BRACKET |
| 10 | 13-8M0204647 | LOCKWASHER, CLAMP BRACKET STUD |
| 11 | 11-22053 | NUT, CLAMP BRACKET STUD |
| 12 | 17-8M0026068 | TILT LOCK PIN ASSEMBLY |
| 13 | 32-28052 | SLEEVE, RUBBER - TILT LOCK PIN BUMPER 1 |
| 14 | 1453-2688A1 | SWIVEL BRACKET ASSEMBLY |
| 15 | 22-69059 | FITTING, GREASE |
| 16 | 26-31783 | OIL SEAL |
| 17 | 19-77633Q | LUBRICAP, SWIVEL BRACKET GREASE FITTING |
| 18 | 17-25598 | PIN, REVERSE LOCK SPRING ATTACHING |
| 19 | 17-31772A1 | SWIVEL PIN AND TOP YOKE ASSEMBLY |
| 20 | 28203 | BUMPER, TOP YOKE |
| 21 | 10-30453 | BOLT, TOP YOKE TO UPPER MOUNT |
| 22 | 11-8M0204653 | NUT, TOP YOKE BOLT FASTENING |
| 23 | 12-31815 | WASHER, SWIVEL PIN - LOWER (TOP WASHER OPTIONAL) |
| 24 | 31234 | BOOT, RUBBER - UPPER SHIFT SHAFT |
| 25 | 38-56267 | SERIAL PLATE |
| 26 | 10-25612 | SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET |
| 27 | 28205T | STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET |
| 28 | 10-28200 | SCREW, STRAP STOP TO DRIVE SHAFT HOUSING |
| 29 | 11-25269 | NUT, STRAP STOP FASTENING SCREW |
| 30 | 31775 | YOKE, BOTTOM |
| 31 | 11-71956 | NUT, SWIVEL PIN RETAINING |
| 32 | 24-29821 | SPRING, REVERSE LOCK TENSION |
| 33 | 26903A4 | REVERSE LOCK ASSEMBLY |
| 34 | 56349 | SHAFT, REVERSE LOCK PIVOT |
| 35 | 18-45882 | COTTER PIN, REVERSE LOCK TO SHAFT |
| 36 | 30126A1 | TILT STOP LEVER ASSEMBLY |
| 37 | 10-30128 | SCREW, TILT STOP LEVER ANCHOR |
| 38 | 13-31030 | WASHER, WAVE - LEVER ANCHOR SCREW |
| 39 | 11-29250 | NUT, LEVER ANCHOR SCREW |
| 40 | 55-28416 | PIN, UPPER SHOCK MOUNTING |
| 41 | 23-28199 | SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET |
| 42 | 12-28196 | WASHER, UPPER BUSHING RETAINER (INNER) |
| 43 | 12-8M0204648 | WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER) |
| 44 | 10-28450 | SCREW, NYLOCK - UPPER AND LOWER SHOCK MOUNTING PIN |
| 45 | 55-58780A7 | SHOCK ABSORBER |
| 46 | 23-28198 | BUSHING, RUBBER - SHOCK ABSORBER (LOWER) |
| 47 | 23-32171 | BUSHING, RUBBER - SHOCK ABSORBER (UPPER) |
| 48 | 55-696531 | PIN, LOWER SHOCK MOUNTING |
| 49 | 12-8M0204695 | WASHER, LOWER BUSHING RETAINER (INNER) |
| 50 | 10-68298 | BOLT, CLAMP BRACKET TO BOAT TRANSOM |
| 51 | 12-68410 | WASHER, CLAMP BRACKET BOLT |
| 52 | 11-82670912 | NUT, CLAMP BRACKET BOLT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 92-271091 | ADHESIVE COMPOUND (3 1/2 OUNCE KIT) EMBLEM FASTENING |
| 1 | 2182-7927A8 | COWL FRONT COVER ASSEMBLY |
| 2 | 26183A5 | EMBLEM, FRONT COVER |
| 3 | 10-29226 | SCREW, BRACKET TO FRONT COVER |
| 4 | 13-26995 | LOCKWASHER, BRACKET FASTENING SCREW |
| 5 | 11-26419 | NUT, BRACKET FASTENING SCREW |
| 6 | 29345 | BUMPER, RUBBER-FRONT COVER BRACKET |
| 7 | 56848 | KNOB, COWL FRONT COVER FASTENING |
| 8 | 12-30771 | WASHER, COVER FASTENING KNOB (RUBBER) |
| 9 | 12-26825 | WASHER, COVER FASTENING KNOB (STEEL) |
| 10 | 24-30772 | SPRING, TENSION-FASTENING KNOB |
| 11 | 17-29077 | ROLL PIN, TENSION SPRING TO KNOB |
| 12 | 33551 | BLANKET, SOUND ABSORBING-FRONT COVER |
| 13 | 31095 | STRIP, SOUND ABSORBING |
| 14 | 2110-2383A2 | WRAP AROUND COWL ASSEMBLY |
| 15 | 46785A1 | HANDLE, COWL LATCH |
| 16 | 53-21058 | "E" RING, COWL LATCH HINGE PIN |
| 17 | 17-21057 | PIN, HINGE-COWL LATCH HANDLE |
| 18 | 46785A1 | SWIVEL, COWL LATCH |
| 19 | 30413 | HOOK, COWL LATCH FASTENING |
| 20 | 31935 | BLANKET, SOUND ABSORBING-WRAP AROUND COWL |
| 21 | 37-56433A2 | DECAL, WRAP AROUND COWL - PORT |
| 22 | 37-56433A2 | DECAL, WRAP AROUND COWL - STARBOARD |
| 23 | 37-56433A2 | DECAL, WRAP AROUND COWL - REAR |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 92-86166Q1 | GLUE, ADHESIVE - SOUND BLANKET FASTENING |
| 1 | 2182-7927A8 | COWL FRONT COVER ASSEMBLY |
| 2 | 37-37844 | DECAL, "MERC 650" |
| 3 | 37-37838 | DECAL, FRONT COVER EMBLEM |
| 4 | 56849 | KNOB, COWL FRONT COVER FASTENING |
| 5 | 12-30771 | WASHER, COVER FASTENING KNOB (RUBBER) |
| 6 | 12-27129 | WASHER, COVER FASTENING KNOB (STEEL) |
| 7 | 24-30772 | SPRING, TENSION - COVER FASTENING KNOB |
| 8 | 17-29077 | ROLL PIN TENSION SPRING TO KNOB |
| 9 | 38674 | BLANKET, SOUND ABSORBING - FRONT COVER |
| 10 | 31095 | STRIP, SOUND - LOWER SECTION |
| 11 | 35552 | SEAL, SOUND - UPPER SECTION |
| 12 | 2110-2383A2 | WRAP AROUND COWL ASSEMBLY |
| 13 | 46785A1 | HANDLE, COWL LATCH |
| 14 | 17-21057 | PIN, HANGE - HANDLE TO COWL LATCH |
| 15 | 53-21058 | "E" RING, HANDLE TO COWL LATCH HINGE PIN |
| 16 | 46785A1 | SWIVEL, COWL LATCH |
| 17 | 30413 | HOOK, COWL LATCH FASTENING |
| 18 | 37-56433A2 | DECAL, WRAP AROUND COWL - STARBOARD |
| 19 | 37-56433A2 | DECAL, WRAP AROUND COWL - PORT |
| 20 | 31935 | BLANKET, SOUND ABSORBING - WRAP AROUND COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 39-33945 | RING, PISTON (.015) Comment: OVERSIZE PISTON AND RING |
| 1 | 418-3249A3 | CRANKSHAFT |
| 2 | 28-45554 | KEY, FLYWHEEL DRIVE |
| 3 | 533-2761A3 | MAIN BEARING ASSEMBLY (VALVE TYPE) |
| 4 | 17-20032 | DOWEL PIN, MAIN BEARING |
| 5 | 10-25313 | SCREW, MAIN BEARING CLAMPING |
| 6 | 11-29469 | NUT, MAIN BEARING CLAMPING SCREW |
| 7 | 34-32203A1 | REED SET, MATCHED - MAIN BEARING |
| 8 | 34-64632 | REED STOP, MAIN BEARING REED VALVES |
| 9 | 10-77280 | SCREW, REED STOP MOUNTING |
| 10 | 11-29469 | NUT, REED STOP MOUNTING SCREW |
| 11 | 531-1884A3 | CENTER MAIN BEARING ASSEMBLY |
| 12 | 17-20032 | DOWEL PIN, CENTER MAIN BEARING |
| 13 | 29-714221 | BEARING, NEEDLE |
| 14 | 26113T | RACE, OUTER (PAIR) |
| 15 | 53-26933 | RING, SNAP - OUTER RACE CLAMPING |
| 16 | 10-22968 | SCREW, CENTER MAIN BEARING CLAMPING |
| 17 | 11-8M0207775 | NUT, MAIN BEARING CLAMPING SCREW |
| 18 | 17-31245 | DOWEL PIN (STEPPED) |
| 19 | 25-8M0214919 | "O" RING, DRIVE SHAFT SPLINE |
| 20 | 732-2735A2 | PISTON AND PISTON PIN ASSEMBLY |
| 21 | 40-32118 | LOCK RING, PISTON PIN |
| 22 | 39-32921 | RING, PISTON |
| 23 | 611-1885A4 | CONNECTING ROD AND CAP ASSEMBLY |
| 24 | 10-45379 | SCREW, CAP TO CONNECTING ROD |
| 25 | 11-20061 | NUT, CONNECTING ROD SCREW |
| 26 | 29-47897 | BEARING, NEEDLE - CRANKPIN |
| 27 | 29-39656 | BEARING, NEEDLE - PISTON PIN |
| 28 | 12-29681 | WASHER, NEEDLE LOCATING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 12-20084 | WASHER, GROUND STRAP AND CRANKCASE SCREW |
| 1 | 1128-1890A1 | END CAP ASSEMBLY, UPPER |
| 2 | 26-41953 | OIL SEAL |
| 3 | 25-31305 | "O" RING |
| 4 | 30-62567T | BALL BEARING |
| 5 | 15-31283A1 | SHIM, UPPER END CAP TO CRANKCASE (.002-3-5-10) |
| 6 | 10-30225 | SCREW, UPPER END CAP MOUNTING |
| 7 | 834-2412A3 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY |
| 8 | 23-26348 | BUSHING, CRANKCASE - COWL MOUNTING STUD |
| 9 | 17-20032 | DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING |
| 10 | 17-43044 | DOWEL PIN, CRANKCASE TO CYLINDER BLOCK |
| 11 | 22-328022 | PLUG, PIPE - WATER PRESSURE HOLE (CYLINDER BLOCK) |
| 12 | 16-21831 | STUD, CARBURETOR MOUNTING (1 1/4") |
| 13 | 16-64281 | STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 7/8") |
| 14 | 16-26134 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (4 1/16") |
| 15 | 16-26135 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 5/16") |
| 16 | 36066A1 | EXTENSION, EXHAUST - CYLINDER BLOCK |
| 17 | 10-29282 | SCREW, EXHAUST EXTENSION TO CYLINDER BLOCK (1/4 - 20 X 3/4) |
| 18 | 10-21449 | SCREW, CRANKCASE TO CYLINDER BLOCK (2") |
| 19 | 10-33008 | SCREW, CRANKCASE TO CYLINDER BLOCK (3 1/2") |
| 20 | 11-29250 | NUT, CRANKCASE TO CYLINDER BLOCK SCREW |
| 21 | 10-36351 | SCREW, MAIN BEARING LOCKING |
| 22 | 14-20091 | TAB WASHER, BEARING LOCKING SCREW |
| 23 | 10-20359 | SCREW, CENTER MAIN BEARING LOCKING |
| 24 | 1126-1751A1 | END CAP ASSEMBLY, LOWER |
| 25 | 21-28481A1 | CHECK VALVE ASSEMBLY, END CAP |
| 26 | 26-29478 | OIL SEAL, LOWER |
| 27 | 26-41953 | OIL SEAL, UPPER |
| 28 | 25-20081 | "O" RING |
| 29 | 30-63742T | BALL BEARING |
| 30 | 15-20085A1 | SHIM, LOWER END CAP TO CRANKCASE (.002-3-5-10) |
| 31 | 10-30225 | SCREW, LOWER END CAP MOUNTING |
| 32 | 32-8M0108355 | TUBE, BALANCE - MAIN BEARING |
| 33 | 22-996642 | ELBOW, BALANCE TUBE TO MAIN BEARING SCREW |
| 34 | 54-20386 | CLAMP, BALANCE TUBE TO ELBOW |
| 35 | 27-33529 | GASKET, CYLINDER BLOCK TO MAINFOLD PLATE |
| 36 | 37447 | PLATE, EXHAUST MANIFOLD |
| 37 | 27-33530 | GASKET, MANIFOLD PLATE TO MAINFOLD COVER |
| 38 | 30190 | COVER, EXHAUST MAINFOLD |
| 39 | 10-28667 | SCREW, MANIFOLD PLATE AND COVER MOUNTING |
| 40 | 10-28666 | SCREW, MANIFOLD PLATE, COVER AND CLAMP MOUNTING |
| 41 | 12-20028 | WASHER, PLATE, COVER AND CLAMP MOUNTING SCREW |
| 42 | 54-29425 | CLAMP, SPARK PLUG LEADS TO COVER |
| 43 | 30109 | GROUND STRAP, CYLINDER BLOCK TO BOTTOM COWL |
| 44 | 58124A1 | SWITCH, MERCURY |
| 45 | 54-22875 | CLAMP, MERCURY SWITCH TO MANIFOLD COVER |
| 46 | 8M0084613 | "D" WASHER, CLAMP FASTENING SCREW |
| 47 | 10-28708 | SCREW, MERCURY SWITCH TO MANIFOLD COVER |
| 48 | 27-33015 | GASKET, CYLINDER BLOCK COVER |
| 49 | 1012-2077A1 | CYLINDER BLOCK COVER ASSEMBLY |
| 50 | 23-26348 | BUSHING, COVER - COWL MOUNTING STUD |
| 51 | 10-21091 | SCREW, CYLINDER BLOCK COVER MOUNTING |
| 52 | 11-8M0207775 | NUT, COVER MOUNTING SCREW |
| 53 | 27-31304 | GASKET, TRANSFER PORT COVER |
| 54 | 31288 | COVER, TRANSFER PORT |
| 55 | 10-20540 | SCREW, TRANSFER PORT COVER TO CYLINDER BLOCK (5/8") |
| 56 | 22-62365A1 | CHECK VALVE ASSEMBLY, UPPER - BLEED HOSE |
| 57 | 21-28481A1 | CHECK VALVE ASSEMBLY |
| 58 | 32-9912688 | HOSE, CYLINDER BLEED (8 1/2") |
| 59 | 22-67902 | CONNECTOR, LOWER - BLEED HOSE |
| 60 | 54-20387 | CLAMP, BLEED HOSE TO CHECK VALVE AND CONNECTOR |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1540-2384A2 | DRIVE SHAFT HOUSING ASSEMBLY |
| 2 | 16-56295 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING |
| 3 | 35638A1 | COVER, TRIM - DRIVE SHAFT HOUSING |
| 3A | 35638A1 | TRIM COVER ASSEMBLY, DRIVE SHAFT HOUSING |
| 4 | 10-30742 | SCREW, TRIM COVER TO DRIVE SHAFT HOUSING |
| 4A | 37-35393 | DECAL, TRIM COVER - PORT AND STARBOARD |
| 5 | 37-31924 | DECAL, "FULL GEAR SHIFT" - STARBOARD |
| 5A | 10-30742 | SCREW, TRIM COVER TO DRIVE SHAFT HOUSING |
| 6 | 37-31925 | DECAL, "FULL GEAR SHIFT" - PORT |
| 7 | 32-33013 | TUBE, WATER INLET |
| 8 | 26-26207 | SEAL, RUBBER - WATER INLET TUBE |
| 9 | 23-29591 | SLEEVE, RUBBER - WATER INLET TUBE |
| 10 | 27-26198 | GASKET, DRIVE SHAFT HOUSING TO BOTTOM COWL |
| 11 | 12-20086 | WASHER, POWERHEAD STUDS |
| 12 | 11-8M0204726 | NUT, POWERHEAD STUDS |
| 13 | 11-23161 | NUT, POWERHEAD STUDS |
| 14 | 19-32298 | PLUG, PLASTIC - WATER PICK-UP SCREW HOLE |
| 15 | 11-8M0204653 | NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 16 | 11-29489 | NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 17 | 30721 | ROD, PUSH - REVERSE LOCK |
| 18 | 17-30615 | PIN, REVERSE LOCK LEVER |
| 19 | 24-30618 | SPRING, TENSION - PUSH ROD |
| 20 | 52920 | LEVER, REVERSE LOCK |
| 21 | 12-20546 | WASHER, PUSH ROD |
| 22 | 18-25191 | COTTER PIN, PUSH ROD TO REVERSE LOCK |
| 23 | 30614 | BOOT, RUBBER - PUSH ROD |
| 24 | 31039 | RETAINER, PUSH ROD RUBBER BOLT |
| 25 | 25305 | CAP, RUBBER - UPPER MOUNT BOLT NUT |
| 26 | 11-8M0204653 | NUT, UPPER MOUNT BOLT |
| 27 | 12-30514 | WASHER, UPPER MOUNT BOLT |
| 28 | 12-30516 | WASHER, RUBBER - UPPER MOUNT BOLT |
| 29 | 12-30515 | WASHER, UPPER MOUNT BOLT |
| 30 | 26218 | COVER, UPPER MOUNT - OUTSIDE HALF |
| 31 | 26217 | COVER, UPPER MOUNT - INSIDE HALF |
| 32 | 37396 | MOUNT, RUBBER - UPPER |
| 33 | 24929 | PACKING, "U" CUP |
| 34 | 10-20012 | SCREW, UPPER MOUNT COVER (1 5/8") |
| 35 | 10-28775 | SCREW, UPPER MOUNT COVER (2 1/8") |
| 36 | 12-8M0204649 | WASHER, UPPER MOUNT COVER SCREWS |
| 37 | 11-35888 | NUT, UPPER MOUNT COVER SCREWS |
| 38 | 25067 | BUMPER, RUBBER - MOUNTING SCREW |
| 39 | 10-75284 | SCREW, UPPER MOUNT (5 1/2") |
| 40 | 37397 | MOUNT, RUBBER - LOWER |
| 41 | 11-25096 | NUT, MOUNTING SCREW |
| 42 | 26337 | COVER, LOWER MOUNT - STARBOARD SIDE |
| 43 | 10-29256 | SCREW, LOWER MOUNT COVER FASTENING |
| 44 | 35608 | CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING |
| 45 | 24-35522 | SPRING, TENSION - LOWER MOUNT CLAMP |
| 46 | 10-29256 | SCREW, LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING |
| 47 | 11-35521 | NUT, LOWER MOUNT CLAMP COVER |
| 48 | 35474T | COVER, LOWER MOUNT CLAMP |
| 49 | 10-29722 | SCREW, COVER TO LOWER MOUNT CLAMP |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 845-3304A1 | NUT, FLYWHEEL |
| 2 | 12-33001 | WASHER, FLYWHEEL NUT |
| 3 | 28-45554 | KEY, FLYWHEEL DRIVE |
| 4 | 216-2094A5 | FLYWHEEL ASSEMBLY, COMPLETE |
| 5 | 10-32156 | SCREW, FLEXIBLE PLATE TO FLYWHEEL |
| 6 | 50-33000A1 | RATCHET ASSEMBLY |
| 7 | 10-32417 | SCREW, RATCHET TO FLYWHEEL |
| 8 | 17-26618 | PIN, DOWEL - PULLEY LOCATING |
| 9 | 29788 | FLANGE, FLYWHEEL PULLEY |
| 10 | 30306 | PULLEY, FLYWHEEL |
| 11 | 29787 | HUB, FLYWHEEL PULLEY |
| 12 | 398-2171 | STATOR, ALTERNATOR |
| 13 | 30050 | TERMINAL, STATOR LEAD WIRE |
| 14 | 10-57021 | SCREW, STATOR TO UPPER END CAP |
| 15 | 54-26550 | CLIP, STATOR LEAD TO CRANKCASE FLANGE |
| 16 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
| 17 | 10-62568 | SCREW, STATOR LEAD CLIP TO CRANKCASE FLANGE |
| 18 | 54-22783 | "S" CLIP, STATOR LEAD TO BOTTOM COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 30269A2 | FUEL PUMP ASSEMBLY - UPPER |
| 2 | 27-23005 | GASKET, CHECK VALVE TO HOUSING |
| 3 | 21-8M0082362 | VALVE, CHECK - FUEL PUMP |
| 4 | 23004 | RETAINER, CHECK VALVE |
| 5 | 10-43725 | SCREW, RETAINER TO HOUSING |
| 6 | 27-24863 | GASKET, FUEL PUMP |
| 7 | 23014 | DIAPHRAGM, FUEL PUMP |
| 8 | 30461A2 | FUEL PUMP ASSEMBLY - LOWER |
| 9 | 30275 | COVER, FUEL PUMP |
| 10 | 27-30276 | GASKET, FUEL PUMP COVER |
| 11 | 10-29878 | SCREW, FUEL PUMP MOUNTING (1 1/2") - UPPER/LOWER PUMP |
| 12 | 10-30274 | SCREW, FUEL PUMP MOUNTING (1 3/4") - UPPER PUMP |
| 13 | 10-30273 | SCREW, FUEL PUMP MOUNTING (1 7/8") - LOWER PUMP |
| 14 | 32-33154A1 | FUEL LINE ASS'Y, UPPER PUMP TO UPPER CARBURETOR (13 1/2") |
| 15 | 22-8M0123050 | ELBOW (45 ), UPPER CARBURETOR |
| 16 | 22-30174 | ELBOW, UPPER FUEL PUMP OUTLET |
| 17 | 22-30175 | SLEEVE, FUEL PUMP OUTLET ELBOW |
| 18 | 22-30177 | NUT, FUEL PUMP OUTLET ELBOW |
| 19 | 32-31552A1 | FUEL LINE ASS'Y, LOWER PUMP TO UPPER PUMP (12 3/8") |
| 20 | 32-31553A1 | FUEL LINE ASS'Y, LOWER PUMP TO LOWER CARBURETOR (19 3/4") |
| 21 | 32-30176 | FUEL LINE, ADAPTOR TO LOWER FUEL PUMP INLET |
| 22 | 22-30174 | ELBOW, LOWER FUEL PUMP INLET |
| 23 | 22-30175 | SLEEVE, FUEL PUMP INLET ELBOW |
| 24 | 22-30177 | NUT, FUEL PUMP INLET ELBOW |
| 25 | 30186 | ADAPTOR, CHECK UNIT (FUEL LINE) |
| 26 | 30187 | STEM, CHECK UNIT ADAPTOR |
| 27 | 25-16524 | "O" RING, ADAPTOR STEM |
| 28 | 24-30189 | SPRING, ADAPTOR STEM |
| 29 | 30188 | CUP WASHER, ADAPTOR |
| 30 | 10-56500 | SCREW, ADAPTOR TO BOTTOM COWL |
| 31 | 11-8M0207775 | NUT, ADAPTOR FASTENING SCREW |
| 32 | 32-31550A1 | FUEL LINE ASSEMBLY, UPPER TO LOWER CARBURETOR (6") |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1623-2022A7 | GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD) Comment: 1623-2022A5 GEAR HOUSING ASSEMBLY, COMPLETE INCLUDE ALL PARTS FROM REFERENCE #1 THRU REFERENCE #73 AS LISTED ON PAGES 30 AND 31 |
| 1 | 1623-2022A1 | GEAR HOUSING ASSEMBLY |
| 2 | 16-57921 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3 15/16") |
| 3 | 16-8M0133358 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2") |
| 4 | 16-30669 | STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/4") |
| 5 | 16-306671 | STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8") |
| 6 | 31-32898T | BEARING, ROLLER - DRIVE SHAFT |
| 7 | 45-38459 | DRIVE SHAFT (STANDARD) |
| 8 | 43-31419 | GEAR, PINION - DRIVE SHAFT |
| 9 | 11-30932 | NUT, PINION GEAR TO DRIVE SHAFT |
| 10 | 15-30278A1 | SHIM, DRIVE SHAFT BALL BEARING TO GEAR HOUSING (.002-3-5-10 |
| 11 | 30-63326T | BEARING, BALL - DRIVE SHAFT |
| 12 | 53-30726 | RING, RETAINING - BALL BEARING |
| 13 | 27-32438 | GASKET, WATER PUMP BASE TO GEAR HOUSING |
| 14 | 25-8M0204651 | "O" RING, WATER PUMP BASE |
| 15 | 46-48758A1 | WATER PUMP ASSEMBLY |
| 16 | 26-94038 | OIL SEAL, WATER PUMP BASE |
| 17 | 17-29596T | DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY |
| 18 | 27-8M0090319 | GASKET, LOWER - WATER PUMP BASE TO FACE PLATE |
| 19 | 8M0204677 | PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY |
| 20 | 27-858524 | GASKET, UPPER - FACE PLATE TO WATER PUMP BODY |
| 21 | 46-96148A8 | WATER PUMP BODY ASSEMBLY |
| 22 | 30915 | INSERT, WATER PUMP BODY |
| 23 | 26-16977 | OIL SEAL, WATER PUMP BODY |
| 24 | 47-89984T4 | IMPELLER, WATER PUMP |
| 25 | 17-8M0214994 | PIN, IMPELLER DRIVE |
| 26 | 10-30720 | SCREW, WATER PUMP BODY TO GEAR HOUSING (1/4) |
| 27 | 13-26992 | LOCKWASHER, WATER PUMP BODY FASTENING SCREW AND STUDS (1/4) |
| 28 | 11-29598 | NUT, WATER PUMP BODY FASTENING STUDS (1/4) |
| 29 | 13-8M0204647 | LOCKWASHER, WATER PUMP BODY FASTENING STUD (5/16) |
| 30 | 11-28770 | NUT, WATER PUMP BODY FASTENING STUD (5/16) |
| 31 | 25-8M0214918 | RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) |
| 32 | 26-38970 | SEAL, RUBBER - WATER PUMP BODY |
| 33 | 23-29804T | SLEEVE, GUIDE - WATER INLET TUBE |
| 34 | 25-8M0214919 | "O" RING, UPPER - DRIVE SHAFT |
| 35 | 25136 | SHAFT, SHIFT - LOWER |
| 36 | 53-29641 | CLIP, RETAINING - SHIFT SHAFT |
| 37 | 25-25439 | "O" RING, SHIFT SHAFT BUSHING |
| 38 | 23-8M0112749 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 39 | 26-892361 | OIL SEAL, SHIFT SHAFT BUSHING |
| 40 | 12-31266 | WASHER, RUBBER - SHIFT SHAFT BUSHING |
| 41 | 52918 | CAM, LOWER - REVERSE LOCKING |
| 42 | 52919 | CAM, UPPER - REVERSE LOCKING |
| 43 | 23-30607 | SPACER, NYLON - REVERSE LOCKING CAM |
| 44 | 22-390721 | PLUG, PIPE - SHIFT SHAFT GREASE FILLER HOLE |
| 45 | 10-79953Q04 | SCREW, GREASE FILLER AND VENT HOLE |
| 46 | 12-191833 | WASHER, GREASE FILLER AND VENT HOLE SCREW |
| 47 | 10-29608 | SCREW, GEAR HOUSING FLUSHING HOLE |
| 48 | 27-8M0214916 | GASKET, GEAR HOUSING FLUSHING HOLE SCREW |
| 49 | 26-8M0214917 | SEAL, GEAR HOUSING FLUSHING HOLE |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1623-2022A7 | GEAR HOUSING ASSEMBLY, COMPLETE (STANDARD) Comment: 1623-2022A5 GEAR HOUSING ASSEMBLY, COMPLETE INCLUDE ALL PARTS FROM REFERENCE #1 THRU REFERENCE #73 AS LISTED ON PAGES 30 AND 31 |
| -- | 43-31887 | REVERSE GEAR ASSEMBLY, COMPLETE |
| 1 | 1623-2022A1 | GEAR HOUSING ASSEMBLY (SEE PAGE 30 FOR PARTS BREAKDOWN) |
| 50 | 760394 | CAM, SHIFT |
| 51 | 30625 | FOLLOWER, CAM |
| 52 | 30624 | SLIDE, CROSS PIN |
| 53 | 24-30622 | SPRING, COMPRESSION - CAM FOLLOWER |
| 54 | 15-30923A1 | SHIM, BEARING OUTER RACE TO GEAR HSG. (.002-3-5-10) |
| 55 | 43-53100A3 | FORWARD GEAR ASSEMBLY |
| 56 | 31-30895T | BEARING, ROLLER - FORWARD GEAR |
| 57 | 31-30894A1 | TAPERED ROLLER BEARING ASSEMBLY |
| 58 | 31-31092 | CUP, TAPERED ROLLER BEARING |
| 59 | 52-822539T | RATCHET, SLIDING CLUTCH |
| 60 | 17-8M0100263 | PIN, CROSS - RATCHET TO PROPELLER SHAFT |
| 61 | 24-30893 | SPRING, RETAINING - CROSS PIN |
| 62 | 44-47900A2 | SHAFT, PROPELLER |
| 63 | 43-31887 | REVERSE GEAR ASSEMBLY |
| 64 | 30-31265 | BEARING, BALL - REVERSE GEAR |
| 65 | 12-71143A1 | WASHER, THRUST - BEARING CARRIER TO GEAR HOUSING |
| 66 | 15-29955A1 | SHIM, THRUST WASHER TO GEAR HOUSING (.002-3-5-10) |
| 67 | 25-29976 | "O" RING, BEARING CARRIER |
| 68 | 31284T1 | BEARING CARRIER ASSEMBLY |
| 69 | 31-30956T | BEARING, ROLLER - BEARING CARRIER |
| 70 | 26-8M0204670 | OIL SEAL, BEARING CARRIER |
| 71 | 28-30281 | KEY, LOCATING - BEARING CARRIER |
| 72 | 12-29957 | WASHER, GEAR HOUSING COVER |
| 73 | 52699 | COVER, GEAR HOUSING |
| 74 | 12-31013 | WASHER, THRUST - BEARING CARRIER |
| 75 | 30581A1 | THRUST HUB AND WASHER ASSEMBLY |
| 76 | 12-29590 | WASHER, CUPPED - THRUST HUB |
| 77 | 12-31211Q03 | WASHER, SPLINED - PROPELLER SHAFT |
| 78 | 14-816629Q | TAB WASHER, PROPELLER NUT |
| 79 | 11-29594 | NUT, PROPELLER |
| 80 | 97-31640Q4 | TRIM TAB, GEAR HOUSING |
| 81 | 10-32470 | SCREW, TRIM TAB TO GEAR HOUSING (1 3/4") |
| 82 | 10-30206 | SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1") |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 45-33007 | SHAFT, DRIVE - MAGNETO |
| 2 | 39561A1 | MAGNETO PILOT ASSEMBLY |
| 3 | 24-27944 | SPRING, HORSESHOE - MAGNETO PILOT |
| 4 | 17-27962 | PIN, ANCHOR - HORSESHOE SPRING TO PILOT |
| 5 | 33020 | STOP, SPARK ADVANCE - MAGNETO PILOT |
| 6 | 30-20066 | BEARING, BALL - MAGNETO PILOT |
| 7 | 10-30110 | SCREW, PILOT ASSEMBLY TO MAGNETO |
| 8 | 48103A1 | ECONOMISER COLLAR AND PIN ASSEMBLY |
| 9 | 17-27961 | PIN, ECONOMISER COLLAR - SPRING RETAINER |
| 10 | 22-25094 | FITTING, GREASE - ECONOMISER COLLAR |
| 11 | 33147A1 | THROTTLE ACTUATOR ASSEMBLY |
| 12 | 23-26602 | BUSHING, NYLON - THROTTLE ACTUATOR |
| 13 | 10-31009 | SCREW, THROTTLE ACTUATOR TO ECONOMISER COLLAR |
| 14 | 30408 | ADAPTOR, MAGNETO |
| 15 | 22-25094 | FITTING, GREASE - MAGNETO ADAPTOR |
| 16 | 10-78841 | SCREW, MAGNETO ADAPTOR AND PILOT TO CRANKCASE |
| 17 | 12-20084 | WASHER, MAGNETO ADAPTOR AND PILOT FASTENING SCREW |
| 18 | 11-22053 | NUT, MAGNETO ADAPTOR AND PILOT FASTENING SCREW |
| 19 | 12-27939 | WASHER, MAGNETO PILOT |
| 20 | 14-27960 | TAB WASHER, ADAPTOR CAP FASTENING |
| 21 | 13-27959 | WASHER, WAVE - MAGNETO BALL BEARING TENSION |
| 22 | 27955 | CAP, MAGNETO ADAPTOR AND PILOT FASTENING |
| 23 | 23-29909 | SPACER, DRIVEN PULLEY |
| 24 | 29906A1 | DRIVEN PULLEY ASSEMBLY |
| 25 | 17-29908 | PIN, ROLL - FLANGE LOCATING |
| 26 | 29907 | FLANGE, DRIVEN PULLEY |
| 27 | 28-29910 | KEY, MAGNETO DRIVING |
| 28 | 13-26996 | LOCKWASHER, PULLEY CLAMPING SCREW |
| 29 | 10-41506 | SCREW, PULLEY CLAMPING |
| 30 | 20140 | BELT, TIMING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 394-2271A2 | MAGNETO ASSEMBLY, COMPLETE (4D-4) |
| 1 | 394-1570 | FRAME, MAGNETO HOUSING |
| 2 | 10-25510 | SCREW, SET - COIL BRIDGE |
| 3 | 394-1051 | LOCKWIRE, COIL BRIDGE SET SCREW |
| 4 | 30-24998 | BEARING, BALL (DRIVE END) |
| 5 | 394-1067A1 | MAGNETIC ROTOR AND SHAFT |
| 6 | 30-49090 | BEARING, BALL (OPPOSITE DRIVE END) |
| 7 | 394-1637 | SUPPORT, BALL BEARING |
| 8 | 10-25509 | SCREW AND LOCKWASHER, SUPPORT TO FRAME |
| 9 | 84-60466A13 | WIRE ASSEMBLY, PRIMARY GROUND LEAD |
| 10 | 10,10-29182 | SCREW, PRIMARY GROUND |
| 11 | 12-30267 | WASHER, PRIMARY GROUND TERMINAL HOLDING |
| 12 | 394-1579 | INSULATOR, PRIMARY GROUND TERMINAL |
| 13 | 12-29099 | WASHER, INSULATING - PRIMARY GROUND SCREW |
| 14 | 23-62769 | BUSHING, INSULATING - HOUSING FRAME |
| 15 | 12-26014 | WASHER, PRIMARY GROUND SCREW |
| 16 | 11-24656 | NUT, LOCK - PRIMARY GROUND SCREW |
| 17 | 11-68219 | NUT, PRIMARY GROUND SCREW |
| 18 | 394-1128A1 | COIL ASSEMBLY |
| 19 | 394-1050 | CLIP, COIL - HIGH TENSION |
| 20 | 13-23836 | LOCKWASHER, COIL TERMINAL |
| 21 | 394-1131 | NUT, COIL CLIP FASTENING |
| 22 | 393-1504A11 | BREAKER ASSEMBLY |
| 23 | 393-1586 | GROMMET, PLASTIC - BREAKER BRACKET |
| 24 | 16-29230 | STUD, PRIMARY LEAD/TENSION SPRING FASTENING |
| 25 | 11-29236 | NUT, PRIMARY LEAD FASTENING |
| 26 | 394-1106A1 | HOLDER AND CAM WICK ASSEMBLY |
| 27 | 12-26439 | WASHER, BREAKER PIVOT PIN |
| 28 | 18-26953 | COTTER PIN, BREAKER TO PIVOT PIN |
| 29 | 10-20597 | SCREW, BREAKER HOLDER TO HOUSING |
| 30 | 394-1130A1 | CONDENSER |
| 31 | 10-25509 | SCREW AND LOCKWASHER, CONDENSER FASTENING |
| 32 | 27-29166 | GASKET, MAGNETO COVER |
| 33 | 394-1577A2 | COVER, MAGNETO |
| 34 | 10-29418 | SCREW, COVER TO FRAME |
| 35 | 14-29157 | TAB WASHER, COVER FASTENING SCREW |
| 36 | 394-2602A1 | MAGNETO ROTOR ASSEMBLY |
| 37 | 394-1110 | CLIP, SPRING |
| 38 | 27-25725 | GASKET, END CAP COVER |
| 39 | 394-1561A2 | END CAP COVER ASSEMBLY |
| 40 | 394-1056A1 | BRUSH AND SPRING ASSEMBLY |
| 41 | 10-25517 | SCREW, HIGH TENSION CABLE FASTENING |
| 42 | 29121 | PIPE PLUG, END CAP COVER (NOT REQUIRED ON LATER MODELS) |
| 43 | 10-29418 | SCREW, END CAP COVER TO MAGNETO COVER |
| 44 | 14-29157 | TAB WASHER, COVER FASTENING SCREW |
| 45 | 22-996642 | ELBOW, PLASTIC - MAGNETO COVER VENT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 53458 | PLATE, THROTTLE STOP |
| 2 | 37-29315 | DECAL, THROTTLE STOP PLATE (STOP ADJUSTMENTS) |
| 3 | 10-24933 | SCREW, ADJUSTING - THROTTLE STOP |
| 4 | 11-20088 | NUT, THROTTLE STOP ADJUSTING SCREW |
| 5 | 26852 | CAP, NYLON - ADJUSTING SCREW |
| 6 | 10-69035 | SCREW, THROTTLE STOP PLATE TO ADAPTER (5/8") Comment: SEE BLOCK COMMENTS |
| 7 | 25996A1 | SWIVEL AND LINK ROD ASSEMBLY |
| 8 | 11-25168 | NUT, ADJUSTING - UPPER LINK ROD |
| 9 | 35626 | ROD, LINK - UPPER |
| 10 | 27947 | SWIVEL, LINKAGE - ECONOMISER COLLAR |
| 11 | 27948 | SWIVEL, UPPER AND LOWER LINK RODS |
| 12 | 30582 | LEVER, LINKAGE - UPPER |
| 13 | 12-8M0204649 | WASHER, UPPER AND LOWER SWIVEL |
| 14 | 11-8267089 | NUT, UPPER AND LOWER SWIVEL TO LEVER AND BRACKET |
| 15 | 10-25781 | SCREW, SET - LINKAGE LEVER |
| 16 | 33019 | SHAFT, VERTICAL |
| 17 | 32-35899 | TUBE, VERTICAL SHAFT |
| 18 | 23-26954 | BUSHING, NYLON - VERTICAL SHAFT |
| 19 | 12-20553 | WASHER, VERTICAL SHAFT - CENTER |
| 20 | 17-25319 | ROLL PIN, VERTICAL SHAFT AND LINKAGE LEVERS |
| 21 | 30788 | LEVER, LINKAGE - LOWER |
| 22 | 33004 | ROD, LINK - LOWER |
| 23 | 23-33017 | SPACER, VERTICAL SHAFT - LOWER |
| 24 | 33-813413 | SPARK PLUG |
| 25 | 85-63709A1 | PROTECTOR, SPARK PLUG |
| 26 | 54-29425 | CLIP, HIGH TENSION LEAD CABLE FASTENING |
| 27 | 84-821945A46 | CABLE, HIGH TENSION LEAD - SPARK PLUG |
| 28 | 25-25429 | "O" RING, HIGH TENSION LEAD CABLE TO END CAP COVER |
| 29 | 394-2271A2 | MAGNETO ASSEMBLY, COMPLETE (4D-4) |
| 30 | 54-25231 | CLIP, MERCURY SWITCH AND HARNESS LEADS TO MAGNETO |
| 31 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
| 32 | 10-20401 | SCREW, LEAD CLIP TO MAGNETO |
| 33 | 394-1134A1 | GROUND STRAP ASSEMBLY, MAGNETO TO CRANKCASE |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 94-33874 | SHIPPING CARTON |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 33155 | WIRING HARNESS, INTERNAL |
| 2 | 30050 | TERMINAL, HARNESS AND SWITCH LEADS |
| 3 | 26079A2 | PLATE, WIRING HARNESS TO BOTTOM COWL |
| 4 | 10-45893 | SCREW, WIRING HARNESS AND PLATE TO BOTTOM COWL |
| 5 | 24-28975 | SPRING, GARTER - INTERNAL WIRING HARNESS |
| 6 | 54-22783 | "S" CLIP, RECTIFIER HARNESS LEAD TO BOTTOM COWL |
| 7 | 30212 | BLOCK, TERMINAL - EXHAUST COVER |
| 8 | 10-33152 | SCREW, HARNESS LEADS TO TERMINAL BLOCK |
| 9 | 10-62568 | SCREW, TERMINAL BLOCK TO EXHAUSE COVER |
| 10 | 50-58788A3 | STARTER MOTOR ASSEMBLY (DELCO-REMY) |
| 11 | 10-22698 | SCREW, STARTER MOTOR TO CRANKCASE FLANGE |
| 12 | 13-8M0204647 | LOCKWASHER, STARTER MOTOR FASTENING SCREW |
| 13 | 10-69035 | SCREW, WIRING HARNESS GROUND LEAD TO STARTER MOTOR |
| 14 | 31057 | PLATE, SPACER - STARTER MOTOR TO BRACKET |
| 15 | 38747 | BRACKET, SUPPORT - STARTER MOTOR |
| 16 | 13-24669 | LOCKWASHER, THRU BOLT - BRACKET TO STARTER MOTOR |
| 17 | 11-20890 | NUT, THRU BOLT - BRACKET TO STARTER MOTOR |
| 18 | 54-22740 | CLIP, HARNESS LEAD WIRES TO SUPPORT BRACKET (3/8-6) |
| 19 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
| 20 | 10-8M0113176 | SCREW, LEAD WIRE CLIP FASTENING |
| 21 | 54-23567 | CLIP, HARNESS LEAD WIRE TO SUPPORT BRACKET (9/16-6) |
| 22 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
| 23 | 10-8M0113176 | SCREW, LEAD WIRE CLIP FASTENING |
| 24 | 32445A1 | SOLENOID, STARTER |
| 25 | 10-29238 | SCREW, SOLENOID TO STARTER MOTOR |
| 26 | 10,13-26996 | LOCKWASHER, SOLENOID TERMINAL |
| 27 | 10,11-68219 | NUT, SOLENOID TERMINAL |
| 28 | 28016A1 | GROUND STRAP ASSEMBLY, SOLENOID TO STARTER MOTOR |
| 29 | 84-93389A12 | CABLE, WIRE - SOLENOID TO STARTER MOTOR |
| 30 | 13-8M0204647 | LOCKWASHER, SOLENOID TERMINAL (5/16) |
| 31 | 11-22053 | NUT, SOLENOID TERMINAL (5/16) |
| 32 | 32177A2 | RECTIFIER ASSEMBLY |
| 33 | 13-8M0204647 | LOCKWASHER, RECTIFIER MOUNTING SCREW |
| 34 | 11-21929 | NUT, RECTIFIER MOUNTING SCREW |
| 35 | 32-28373 | SLEEVE, RUBBER - RECTIFIER HARNESS LEAD |
| 36 | 10-35400 | SCREW, HARNESS AND STATOR LEADS TO RECTIFIER |
| 37 | 11-8M0204718 | NUT, HARNESS AND STATOR LEAD FASTENING SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 182-1895A2 | TOP COWL ASSEMBLY |
| 2 | 16-33071 | STUD, FRONT-TOP COWL TO CRANKCASE |
| 3 | 25-20116 | GROMMET, CHOKE KNOB |
| 4 | 23-33070 | SPACER, TOP COWL FRONT STUDS |
| 5 | 31476 | REVEAL, AIR INTAKE |
| 6 | 10-37370 | SCREW, REVEAL TO TOP COWL |
| 7 | 13-26996 | LOCKWASHER, REVEAL TO TOP COWL FASTENING SCREW |
| 8 | 31475 | SCREEN, VENT-TOP COWL |
| 9 | 10-26668 | SCREW, VENT SCREEN TO TOP COWL |
| 10 | 31298A1 | PLATE ASSEMBLY, COWL MOUNTING |
| 11 | 16-20353 | STUD, REAR-TOP COWL TO COVER |
| 12 | 10-28668 | SCREW, PLATE ASSEMBLY TO TOP COWL |
| 13 | 12-20028 | WASHER, TOP COWL STUD (1/16") |
| 14 | 12-69057 | WASHER, TOP COWL STUD (3/4" OD) |
| 15 | 12-20583 | WASHER, TOP COWL STUD (1/32") |
| 16 | 11-8267089 | NUT, TOP COWL FASTENING |
| 17 | 20155 | RETAINER, STARTER SPRING |
| 18 | 24-29340T02 | SPRING, STARTER REWIND |
| 19 | 23-28912 | BUSHING, SPRING GUIDE |
| 20 | 50-30994 | SHEAVE ASSEMBLY |
| 21 | 30596 | PAWL, STARTER |
| 22 | 13-36206 | WASHER, WAVE-STARTER PAWL |
| 23 | 23-28919 | BUSHING, NYLON-SHEAVE SHAFT SPACER |
| 24 | 45477A1 | SPACER, SHEAVE SHAFT |
| 25 | 26179 | RETAINER, WAVE WASHER |
| 26 | 12-26180 | WASHER, SHEAVE SHAFT TO STARTER SHEAVE |
| 27 | 13-20160 | WASHER, WAVE-WASHER TENSION |
| 28 | 30595 | PLATE, RETAINER-STARTER PAWL |
| 29 | 45477A1 | SHAFT, SHEAVE |
| 30 | 14-20165 | TAB WASHER, SHEAVE SHAFT NUT |
| 31 | 11-20166 | NUT, SHEAVE SHAFT (LEFT HAND THREAD) |
| 32 | 50-12066Q10 | STARTER CABLE ASSEMBLY |
| 33 | 28747 | HANDLE, STARTER CABLE |
| 34 | 79470A1 | RETAINER, STARTER CABLE AND HANDLE |
| 35 | 35800 | PLATE, ROPE GUIDE Comment: REFERENCE NUMBERS 35 AND 36 ARE TO BE REPLACED ACCORDING TO SIZE OF TAPPED SCREW HOLES IN TOP COWL |
| 36 | 6-32,10-358811 | SCREW, DRIVE-ROPE GUIDE PLATE TO TOP COWL Comment: REFERENCE NUMBERS 35 AND 36 ARE TO BE REPLACED ACCORDING TO SIZE OF TAPPED SCREW HOLES IN TOP COWL |
| 37 | 31463 | HANDLE, CHROME-TOP COWL |
| 38 | 31487 | HANDLE ASSEMBLY, INSIDE-TOP COWL |
| 39 | 35496 | PAD, BUMPER-TOP COWL HANDLE |
| 40 | 12-20533 | WASHER, CHROME HANDLE TO INSIDE HANDLE STUD |
| 41 | 11-826709109 | NUT, CHROME HANDLE TO INSIDE HANDLE FASTENING |
| 42 | 10-29199 | SCREW, FRONT-HANDLE TO TOP COWL (1") |
| 43 | 12-20533 | WASHER, FRONT SCREW-HANDLE TO TOP COWL |
| 44 | 11-826709109 | NUT, HANDLE TO TOP COWL STUD |
| 45 | 29980A1 | TRIM MOULDING ASSEMBLY-TOP COWL |
| 46 | 10-29226 | SCREW, DECORATIVE-MOULDING TO TOP COWL |
| 47 | 10-29227 | SCREW, BRASS-MOULDING TO TOP COWL |
| 48 | 13-26995 | LOCKWASHER, MOULDING FASTENING SCREW |
| 49 | 11-26419 | NUT, MOULDING FASTENING SCREW |
Regular maintenance keeps your Mercury 650 (4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
