Mercury 60 (1916139 THRU 2529894) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 60. Scroll down for exploded parts diagrams (16), specifications, and maintenance reference.

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06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$71.50
$71.50
files/kit-23KH758-4N.pngDefault Title
$71.50

Mercury 60 (1916139 THRU 2529894) Parts & Diagrams

🔎 Mercury 60 Reference Library — Exploded parts diagrams (16 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 6 HP
Displacement 995 cc
Bore x Stroke 65 mm x 75 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 440 mL (14.9 fl oz)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 60:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.

▶BOTTOM COWL AND ADAPTOR PLATE (49 parts) BOTTOM COWL AND ADAPTOR PLATE
Ref OEM Part # Part Name
-- 32372A2 STOP SWITCH ASSEMBLY
1 47260A2 ADAPTOR PLATE ASSEMBLY
2 23-13127 WASHER, NYLON - WATER OUTLET TUBE (ADAPTOR PLATE)
3 26-36556 SEAL, RUBBER - WATER OUTLET TUBE (ADAPTOR PLATE)
4 39044 SEAL, RUBBER - ADAPTOR PLATE
5 27-89937 GASKET, POWERHEAD TO ADAPTOR PLATE(USE THUR SERIAL #2080068)
6 10-69026 SCREW, ADAPTOR PLATE TO DRIVE SHAFT HOUSING (7/8")
7 13-26992 LOCKWASHER, ADAPTOR PLATE SCREW
8 27-39050 GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
9 2124-2649 COWL, BOTTOM
10 39085 ANCHOR, LATCH - BOTTOM COWL
11 10-22485 SCREW, LATCH ANCHOR TO BOTTOM COWL (3/4")
12 13-26992 LOCKWASHER, LATCH ANCHOR SCREW
13 25-39054 GROMMET, CHOKE SHAFT - BOTTOM COWL
14 39051A1 PLATE ASSEMBLY, COVER - BOTTOM COWL
15 39068 PAD, SOUND - COVER PLATE
16 10-8M0113176 SCRW, COVER PLATE TO BOTTOM COWL (3/8")
17 39058 SEAL, SHIFT HANDLE - BOTTOM COWL
18 39145 MOUNT, RUBBER _ BOTTOM COWL TO ADAPTOR PLATE (STARBOARD)
19 39144 MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (PORT)
20 10-29238 SCREW, RUBBER MOUNT TO BOTTOM COWL (3/8")
21 11-8M0207775 NUT, ADAAPTOR PLATE TO RUBBER MOUNT
22 39565 SPOOL, NYLON - TOP COWL LATCHING (BOTTOM COWL)
23 10-32228 SCREW, NYLON SPOOL TO BOTTOM COWL (5/8")
24 13-26996 LOCKWASHER NYLON SPOOL SCREW
25 39147 ADAPTOR, REAR MOUNT TO BOTTOM COWL
26 10-69026 SCREW, REAR MOUNT ADAPTOR TO BOTTOM COWL (7/8")
27 13-26992 LOCKWASHER, REAR MOUNT ADAPTOR SCREW
28 39146 MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (REAR)
29 13-26992 LOCKWASHER, REAR MOUNT
30 11-20088 NUT, REAR MOUNT TO ADAPTOR
31 11-8M0207775 NUT, ADAPTOR PLATE TO REAR RUBBER MOUNT
32 63648 ROD, COWL LATCH - BOTTOM COWL
33 39099 BRACKET, COWL LATCH ROD
34 10-69026 SCREW, COWL LATCH BRACKET TO BOTTOM COWL (15/16")
35 13-26992 LOCKWSHER, COWL LATCH BRACKET SCREW
36 39083 HANDLE, COWL LATCH ROD(PORT)
37 39098 HANDLE, COWL LATCH ROD (STARBOARD)
38 23-22981 BUSHING, NYLON - COWL LATCH ROD TO BOTTOM COWL
39 17-25319 PIN, ROLL - HANDLE TO COWL LATCH ROD
40 32-28373 SLEEVE, COWL LATCH ROD(EARLY MODELS ONLY)
41 32372 HARNESS, STOP SWITCH
42 30859 INSULATOR, SLEEVE - INNER SWITCH TERMINALS
43 24-30858A1 SPRING AND CONTACT ASSEMBLY
44 38950A1 COVER ASSEMBLY, STOP SWITCH
45 12-38949 WASHER, SEALING - STOP SWITCH
46 13-21972 LOCKWASHER, STOP SWITCH CONNECTOR
47 11-21971 NUT, STOP SWITCH TO BOTTOM COWL
48 10-8M0113176 SCRW, STOP SWITCH LEAD TO BOTTOM COWL (3/8")
▶CARBURETOR ASSEMBLY (39 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1399-2710 REPAIR PARTS KIT
1 1334-2697 CARBURETOR ASSEMBLY, COMP (KB-6B)
2 1395-8673 FLOAT ASSEMBLY
3 17-20853 PIN, FLOAT LEVER PINION
4 1399-102 LEVER, FLOAT (LOWER)
5 1399-101 LEVER, FLOAT (UPPER)
6 1395-92581 INLET NEEDLE, SEAT AND GASKET
7 27-25033 GASKET, INLET NEEDLE AND SEAT
8 1399-99 GASKET, FLOAT BOWL COVER
9 1399-113 COVER, FLOAT BOWL
10 10-22625 SCREW, FLOAT BOWL COVER (SHORT)
11 10-25850 SCREW, FLOAT BOWL COVER (LONG)
12 27-25851 GASKET, STRAINTER COVER (LARGE)
13 1399-3938 SCREEN, FILTER
14 27-25849 GASKET, STRAINER COVER (SMALL)
15 1399-1135 COVER, STRAINER
16 27-25848 GASKET, STRAINER COVER SCREW
17 10-25822 SCREW, STRAINER COVER
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 8146791 LEVER, THROTTLE STOP
20 1399-1716 SHAFT, THROTTLE
21 1399-2037 TUBE, IDLE
22 27-23180 GASKET, IDLE TUBE
23 10-23035 SCREW/LOCKWASHER, THROTTLE SHUTTER
24 1399-699 SHUTTER, THROTTLE
25 19-20011 WELCH PLUG, BODY CHANNEL
26 24-26890 SPRING, THROTTLE SHAFT RETURN
27 10-28845 SCREW, PLUG - BODY CHANNEL
28 1399-2709 MAIN NOZZLE
29 10-23178 SCREW, PLUG - MAIN NOZZLE
30 1399-1896 JET, MAIN FUEL (.041)
31 27-28409 GASKET, MAIN FUEL JET
32 27-28406 GASKET, JET CHANNEL PLUG SCREW
33 10-28405 SCREW, PLUG - MAIN FUEL JET CHANNEL
34 1399-2038 SCREW,IDLE ADJUSTMENT
35 24-27160 SPRING, IDLE ADJUSTMENT SCREW
36 27-63309 GASKET, CARBURETOR FLANGE
37 11-8M0207775 NUT, CARBURETOR MOUNTING STUDS
38 12-20583 WASHER, CARBURETOR MOUNTING STUD
▶CARBURETOR CHOKE LINKAGE (15 parts) CARBURETOR CHOKE LINKAGE
Ref OEM Part # Part Name
1 59000 THROTTLE LEVER ASSEMBLY
2 10-29239 SCREW, THROTTLE LEVER TO CARBURETOR (1/2")
3 24-32283 SPRING, CHOKE SHUTTER TO LEVER
4 31920A2 LEVER ASSEMBLY, CHOKE SHUTTER
5 39148 SHAFT, CHCOKE LEVER TO CHOKE KNOB
6 23-26841 BUSHING, NYLON - CHOKE LEVER SHAFT
7 12-30283 WASHER, CHOKE LEVER SHAFT
8 24-39040 SPRING, TENSION - CHOKE LEVER SHAFT
9 18-25191 COTTER PIN, CHOKE LEVER SHAFT
10 39055 KNOB, CHOKE
11 17-22896 PIN, ROLL - CHOKE KNOB TO SHAFT
12 34245 SHUTTER, CHOKE - CARBURATOR
13 10-31919 SCREW, CHOKE SHUTTER TO CARBURETOR (3/4")
14 13-34632 WASHER, WAVE - CHOKE SHUTTER SCREW
15 23-31313 SPACER, CHOKE SHUTTER SCREW
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (45 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1467-5406A2 CLAMP BRACKET ASSEMBLY (PORT)
2 1467-5406A2 CLAMP BRACKET ASSEMBLY (STARBOARD)
3 59170A3 THUMB SCREW ASSEMBLY
4 12-26227 WASHER, THUMB SCREW
5 12-52864 SHIM ASSY, TILT TUBE-CLAMP TO BRACKET (.010-.020)
6 45757 TILT TUBE, CLAMP TO SWIVEL BRACKET
7 54-8M0085928 CLIP, SAFETY CHAIN - TILT TUBE
8 11-858869 NUT, TILT TUBE FASTENING
9 16-59622 STUD, CLAMP BRACKET SPACER
10 11-8M0207775 NUT, CLAMP BRACKET STUD FASTENING
11 17-55952A1 TILT LOCK PIN ASSEMBLY
12 23-30813 SPACER, TUBE - REVERSE LOCK LEVER ROD
13 23-26856 BUSHING, NYLON - REVERSE LOCK LEVER ROD
14 56663 ROD, REVERSE LOCK TO SWIVEL BRACKET
15 18-56206 COTTER PIN, REVERSE LOCK LEVER TO ROD
16 30815 LINK, REVERSE LOCK LEVER
17 30807A1 REVERSE LOCK LEVER ASSEMBLY
18 24-31918 SPRING, TENSION - REVERSE LOCK LEVER
19 38318 ROD, LINK - REVERSE LOCK LEVER
20 17-25905 PIN, ROLL - SWIVEL BRACKET CONTROL LEVER
21 32351T LEVER, CONTROL - REVERSE LOCK
22 10-28789 SCREW, CONTROL LEVER TO SWIVEL BRACKET
23 12-8M0204666 WASHER, CONTROL LEVER SCREW
24 23-31309 SPACER, CONTROL LEVER FASTENING SCREW
25 13-34632 WASHER, WAVE - CONTROL LEVER FASTENING SCREW
26 12-24812 WASHER, CONTROL LEVER FASTENING SCREW
27 20203 DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET
28 61296 PLATE, CLAMP - CO-PILOT
29 10-56649 SCREW, CLAMP PLATE ADJUSTING
30 19-77633Q LUBRICAP, GREASE FITTING
31 22-8M0169589 FITTING, GREASE - SWIVEL BRACKET
32 1451-1788 SWIVEL BRACKET
33 25-25439 "O" RING, SWIVEL BRACKET
34 38-31042 SERIAL PLATE
35 10-28642 SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET
36 63310A1 LEVER, TILT STOP
37 10-29237 SCREW, RETAINING - TILT STOP LEVER
38 11-8M0207775 NUT, TILT STOP LEVER RETAINING SCREW
39 10-27791 SCREW, ANCHOR - TILT STOP LEVER
40 13-20846 WASHER, WAVE - LEVER ANCHOR SCREW
41 11-8M0207775 NUT, TILT STOP LEVER ANCHOR SCREW
42 17-30688 SWIVEL PIN, SWIVEL BRACKET TO SADDLE
43 77334 CO-PILOT DISC
44 10-30679 SCREW, CO-PILOT DISC TO SADDLE
45 11-8M0207775 NUT, CO-PILOT DISC FASTENING SCREW
▶CRANKSHAFT AND MAIN BEARING ASSEMBLY (9 parts) CRANKSHAFT AND MAIN BEARING ASSEMBLY
Ref OEM Part # Part Name
1 419-2223 CRANKSHAFT
2 529-2721A3 MAIN BEARING ASSEMBLY (VALVE TYPE)
3 17-20032 PIN, DOWEL - MAIN BEARING
4 10-68918 SCREW, MAIN BEARING CLAMPING
5 21-28481A1 CHECK VALVE ASSEMBLY, MAIN BEARING
6 17-20032 PIN, DOWEL - MAIN BEARING BLOCK
7 34-23087A1 REED SET, MATCHED - MAIN BEARING
8 34-21721 REED STOP, MAIN BEARING REED VALVES
9 10-27304 SCREW, REED STOP MOUNTING
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (43 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
1 835-2752A2 CYLINDER BLOCK AND CRANKCASE ASSEMBLY
2 21-28481A1 CHECK VALVE ASSEMBLY, CRANKCASE
3 16-728091 STUD, BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING
4 10-657461 STUD, CARBURETOR MOUNTING
5 17-21438 PIN, DOWEL - CRANKCASE TO CYLIDNER BLOCK
6 22-328022 PLUG, PIPE _ CYLINDER BLOCK
7 10-64278 SCREW, CRANKCASE TO CYLINDER BLOCK (1")
8 10-24624 SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2")
9 11-8M0207775 NUT, CRANKCASE FASTENING SCREW
10 10-20665 SCREW, MAIN BEARING LOCKING
11 13-21709 LOCKWASHER, MAIN BEARING LOCKING SCREW
12 15-30502A1 SHIM ASS"Y, UPPER HSG. TO CYLINDER BLOCK(.002-3-5-10)
13 1131-2405A1 BEARING HOUSING ASSEMBLY, UPPER
14 30-72961 BEARING, BALL - UPPER BEARING HOUSING
15 31-31410 BEARING, ROLLER - UPPER BEARING HOUSING
16 26-31411 OIL SEAL, UPPER BEARING HOUSING
17 25-20826 "O" RING, UPPER BEARING HOUSING
18 54-34598 CLAMP, HOLD DOWN RING
19 10-36205 SCREW, RING CLAMP TO BEARING HOUSING
20 24-34731 SPRING, RING CLAMP SCREW
21 10-39002 SCREW, UPPER BEARING HOUSING (1/2")
22 27-22656 GASKET, TRANSFER PORT COVER
23 30654 COVER, TRANSFER PORT
24 10-20720 SCREW, PORT COVER TO CYLINDER BLOCK (5/8")
25 1018-2652 COVER, CYLINDER BLOCK
26 27-30504 GASKET, CYLINDER BLOCK COVER
27 10-64278 SCREW, CYLINDER BLOCK COVER TO CYLINDER BLOCK
28 11-8M0207775 NUT, CYLINDER BLOCK COVER SCREW
29 27-30656 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
30 39096 PLATE, BAFFLE - EXHAUST MANIFORLD
31 27-30656 GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
32 46163 COVER, EXHAUST MANIFOLD
33 10-28636 SCREW, BAFFLE PLATE AND MANIFOLD COVER MOUNTING
34 30212 TERMINAL BLOCK, EXHAUST MAIFOLD COVER
35 10-72169 SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER
36 10-62568 SCREW, MAGNETO GROUND LEADS TO TERMINAL BLOCK
37 54-24836 CLIP, MAGNETO GOUND LEAD
38 10-62568 SCREW, GROUOND LEAD CLIP TO MANIFOLD COVER
39 8M0084613 "D" WASHER, GROUND LEAD FASTENING SCREW
40 30-72961 BEARNG, BALL - CRANKCASE (LOWER)
41 26-30943 OIL SEAL, CRANKCASE (LOWER)
42 10-23015 SCREW, ADJUSTING - THROTTLE CONTROL
43 11-68219 NUT, THROTTLE CONTROL ADJUSTING SCREW
▶DRIVE SHAFT HOUSING ASSEMBLY (21 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
-- 32021 BUMPER, THRUST - SADDLE (LONG SHAFT)
1 1558-2641A1 DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT)
2 16-34378 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING
3 11-82670911 NUT, DRIVE SHAFT HOUSING STUD
4 11-8M0204726 NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD
5 39025 COVER, TRIM - DRIVE SHAFT HOUSING
6 10-25764 SCREW, TRIM COVER TO BOTTOM COWL (7/16")
7 32-39062 TUBE, WATER OUTLET(LONG SHAFT)
8 10-79953Q04 SCREW, FLUSH - DRIVE SHAFT HOUSING
9 12-191833 WASHER, SEALING - FLUSH SCREW
10 27-39050 GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
11 11-24652 NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS
12 47259A1 BLOCK ASSEMBLY, DRIVE SHAFT(LONG SHAFT) Comment: SERIAL #2195579-09999999
13 10-47225 SCREW, BLOCK ASSEMBLY TO DRIVE SHAFT HOUSING(LONG SHAFT) ST Comment: SERIAL #2195579-09999999
14 1559-8448A2 SADDLE
15 79985A1 MOUNT ASSEMBLY, UPPER(SEE NOTE BELOW)
16 79896A1 MOUNT ASSEMBLY, LOWER
17 53-26406 RING, RETAINING - UPPER AND LOWER MOUNT
18 71490 COVER, LOWER MOUNT
19 71490 COVER, UPPER MOUNT
20 10-45817 SCREW, LOWER MOUNT COVER TO MOUNT(7/16")
▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (27 parts) FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE
Ref OEM Part # Part Name
1 11-20696 NUT,FLYWHEEL
2 12-36245 WASHER, FLYWHEEL NUT
3 25-62701 "O" RING, FLYWHEEL HUB
4 28-20094 KEY, FLYWHEEL DRIVE
5 219-2246A4 FLYWHEEL ASSEMBLY, COMPLETE
6 23-34367 COLLAR, FLYWHEEL DUST SHIELD
7 13-22027 WASHER, WAVE _ MAGNETO CAM TENSION
8 398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
9 39326A1 SHIELD ASSEMBLY, STATOR PLATE
10 10-45742 SCREW, SHIELD TO STATOR PLATE
11 13-26996 LOCKWASHER, SHIELD SCREW
12 33904 RING, HOLD DOWN - STATOR PLATE
13 10-35400 SCREW, HOLD DOWN RING TO STATOR PLATE
14 398-2230 CAM, BREAKER
15 15-33910015 SHIM, STATAOR PLATE TO UPPER END CAP (.015)
16 54-45806 CLAMP, STATOR LEAD
17 10-20720 SCREW, STATOR LEAD CLIP TO PORT COVER
18 8M0084613 "D" WASHER, LEAD CLIP SCREW
19 34363A1 THROTTLE CAM BRACKET ASSEMBLY
20 10-53296 SCREW, CAM BRACKET TO STATOR PLATE
21 54-34449 CLIP, THROTTLE CAM BRACKET
22 36000 CAM, THROTTLE
23 10-53296 SCREW, THROTTLE CAM TO CAM BRACKET
24 10-34696 SCREW, CONTROL LEVER TO CAM BRACKET
25 13-29720 WASHER, WAVE _ CONTROL LEVER SCREW
26 12-34392 WASHER, CONTROL LEVER SCREW
27 11-28656 NUT, CONTROL LEVER SCREW
▶FUEL PUMP ASSEMBLY (16 parts) FUEL PUMP ASSEMBLY
Ref OEM Part # Part Name
1 39082A4 FUEL PUMP ASSEMBLY
2 21-22974A3 CHECK VALVE ASSEMBLY
3 31503A1 DIAPHRAGM KIT, FUEL PUMP
5 10-68918 SCREW, FUEL PUMP TO SPACER (1")
6 39259 SPACER, FUEL PUMP
7 22-39079 ELBOW, FUEL PUMP TO CARBURETOR
8 22-33373001 ELBOW, FUEL PUMP SPACER TO PRESSURE HOSE
9 32-9912688 HOSE, PRESSURE - FUEL PUMP (4 3/8")
10 22-33373001 ELBOW, CYCLINDER BLOCK TO PRESSURE HOSE
11 54-20387 CLAMP, PRESSURE HOSE FASTENING
12 32-39485 FUEL LINE, FUEL PUMP TO ADAPTOR (5 1/4")
13 32454 ADAPTOR, CHECK UNIT (FUEL LINE)
14 39052 SEAL, ADAPTOR TO BOTTOM COWL
15 10-73656 SCREW, ADAPTOR TO BOTTOM COWL (1 3/8")
16 24-28357 SPRING, ADAPTOR SCREW
17 11-20110 NUT, ADAPTOR SCREW
▶GEAR HOUSING ASSEMBLY, COMPLETE (74 parts) GEAR HOUSING ASSEMBLY, COMPLETE
Ref OEM Part # Part Name
- 1630-2643A27 GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) PLASTIC WATER PU
1 1630-2643A9 GEAR HOUSING ASSEMBLY SEE PAGE 23 FOR PARTS BREAKDOWN
2 16-58138 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING(3 7/16")
3 16-29592 STUD, WATER PUMP HOUSING TO GEAR HOUSING (2 7/8")
4 31-22756 BEARING, ROLLER - DRIVE SHAFT
5 17-20032 PIN, DOWEL - LOCATING
6 26-33613 SEAL, RUBBER - WATER INTAKE TUBE
7 23-86215 WASHER, NYLON - INTAKE TUBE SEAL
8 35-33425 SCREEN, WATER INTAKE
9 10-28642 SCREW, WATER INTAKE SCREEN TO GEAR HOUSING
10 12-191833 WASHER, GREASE FILLER HOSE SCREW
11 10-79953Q04 SCREW, GREASE FILLER HOLE
12 19643 WASHER, GREASE VENT HOLE SCREW
13 10-28653 SCREW, GREASE VENT HOLE
14 54641A1 SHAFT, SHIFT - LOWER(LONG SHAFT)
15 53-30899 RING, RETAINING - SHIFT SHAFT
16 23-30676A1 BUSHING ASSEMBLY, SHIFT SHAFT
17 25-26802 "O" RING, SHIFT SHAFT BUSHING
18 26-30696 OIL SEAL, SHIFT SHAFT BUSHING
19 10-39149 SCREW, SHIFT SHAFT BUSHING RETAINER
20 25-38933 "O" RING, LOWER SHIFT SHAFT
21 43-98696 GEAR, PINION(3 RAMP RATCHET)
22 14-30377 TAB WASHER, PINION GEAR TO DRIVE SHAFT SCREW
23 10-30376 SCREW, PINION GEAR TO DRIVE SHAFT
24 45-39077 DRIVE SHAFT(LONG SHAFT)
25 15-30527A1 SHIM ASSEMBLY, BALL BEARING TO GEAR HOUSING(.002-3-5-10)
26 30-33076 BEARING, BALL - DRIVE SHAFT
27 53-30523 RING, RETAINING - BALL BEARING TO DRIVE SHAFT
28 15-30527A1 SHIM ASSEMBLY, BALL BEARING TO WATER PUMP(.002-3-5-10)
29 46-46893A3 WATER PUMP HOUSING ASSEMBLY(PLASTIC)
30 25-29439 "O" RING, WATER PUMP HOUSING
31 26-30900T OIL SEAL, WATER PUMP HOUSING
32 26-33613 SEAL, WATER INTAKE TUBE
33 32-34293 TUBE, WATER INTAKE
34 70977T INSERT, WATER PUMP HOUSING
35 28-8M0032835 PIN, IMPELLER DRIVE
36 47-89981 IMPELLER, WATER PUMP
37 46895 PLATE, FACE - WATER PUMP HOUSING TO WATER PUMP COVER
38 93224A1 WATER PUMP COVER ASSEMBLY(PLASTIC)
39 26-36558 SEAL, WATER PUMP COVER
40 23-13127 WASHER, NYLON - WATER PUMP COVER
41 26-30913 OIL SEAL, WATER PUMP COVER
42 12-46897 WASHER, WATER PUMP HOUSING AND COVER STUDS
43 11-8M0207775 NUT, WATER PUMP HOUSING AND COVER STUDS
44 25-30526 RING, RUBBER - CENTRIFUGAL SLINGER(DRIVER SHAFT)
45 23-31792T SLEEVE, GUIDE - WATER INLET TUBE
46 25-48171 "O" RING, UPPER - DRIVE SHAFT
47 30599 CAM, SHIFT
48 31334 FOLLOWER, SHIFT CAM
49 24-31333 SPRING, COMPRESSION - CAM FOLLOWER
50 15-30522A1 SHIM ASSEMBLY, FORWARD GEAR BALL BEARING TO GEAR HOUSING(.0
51 30-21889 BEARING, BALL - FORWARD GEAR
52 43-48577A3 FORWARD GEAR ASSEMBLY(3 RAMP RATCHET)
53 31-22458 BEARING, ROLLER - FORWARD GEAR
54 52-47581 RATCHET ASSEMBLY, SLIDING CLUTCH(3 RAMP RATCHET)
55 53-32449 RING, RETAINING - CROSS PIN (PART OF A-52-32473A1 RATCHET
56 17-30535 PIN, CROSS - RATCHET TO PROPELLER SHAFT
57 44-47935 SHAFT, PROPELLER
58 43-48578 REVERSE GEAR ASSEMBLY(3 RAMP RATCHET)
59 12-30531 WASHER, THRUST - REVERSE GEAR
60 30-21889 BEARING, BALL - REVERSE GEAR
61 15-30532A1 SHIM ASSEMBLY, THRUST WASHER TO GEAR HOUSING (.002-3-5-10)
62 25-30529 "O" RING, BEARING CARRIER
63 30541T1 BEARING CARRIER ASSEMBLY
64 31-22458 BEARING, ROLLER - BEARING CARRIER
65 26-30530 OIL SEAL, BEARING CARRIER
66 12-30528 WASHER, GEAR HOUSING COVER
67 30537 COVER, GEAR HOUSING
68 86665A1 THRUST HUB ASSEMBLY, PROPELLER SHAFT
69 86665A1 WASHER, CUPPED - THRUST HUB
70 48-47938A1 PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 8" PITCH)
71 11-64075A1 SPACER, SPLINED - PROPELLER SHAFT
72 12-27025 WASHER, PROPELLER NUT
73 11-8M0204653 NUT, PROPELLER
▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts) PISTON AND CONNECTING ROD ASSEMBLY
Ref OEM Part # Part Name
1 605-378A2 CONNECTING ROD ASSEMBLY
2 10-21637 SCREW, CONNECTING ROD
3 29-22591 BEARING, NEEDLE - CRANKPIN
4 11-46438 NUT, CONNECTING ROD SCREW
5 12-30373 WASHER, NEEDLE BEARING RETAINING
6 29-22591 BEARING, NEEDLE - PISTON PIN
7 703-3375A6 PISTON/PIN ASS'Y Comment: SERIAL #2382278-09999999
8 40-22652 LOCK RING, PISTON PIN
9 39-22593 RING, PISTON
▶SHIFT CONTROL LINKAGE (22 parts) SHIFT CONTROL LINKAGE
Ref OEM Part # Part Name
1 59107 HANDLE, SHIFT CONTROL
2 12-8M0204649 WASHER, SHIFT CONTROL SHAFT
3 11-826709109 NUT, SHIFT HANDLE TO SHIFT CONTROL SHAFT
4 23-30678 BUSHING, NYLON - SHIFT CONTROL SHAFT
5 24-30817 SPRING, TENSION - SHIFT CONTROL SHAFT
6 12-37828 WASHER, SHIFT CONTROL SHAFT
7 13-36206 WASHER, WAVE-SHIFT CONTROL SHAFT
8 63673 LEVER, SHAFT CONTROL (REMOTE)
9 17-99615 PINK SHIFT LEVER TO SHIFT CONTROL SHAFT
10 39047 SHAFT, SHIFT CONTROL
11 43-30802 GEAR, SECTOR - SHIFT CONTROL SHAFT (HORIZONTAL)
12 12-8M0204649 WASHER, SHIFT CONTROL SHAFT
13 11-8267089 NUT, SECTOR GEAR TO SHIFT CONTROL SHAFT
14 24-30816 SPRING, DETENT - SECTOR GEAR
15 10-28639 SCREW, DETENT SPRING TO BOTTOM COWL (5/8")
16 13-21272 LOCKWASHER, DETENT SPRING SCREW
17 24-39627 SPRING, DETENT - SHIFT CONTROL LEVER
18 39601 PLATE, DETENT SPRING
19 10-25764 SCREW, SPRING PLATE TO ADAPTOR PLATE
20 23-30677 BUSHING, NYLON - UPPER SHIFT SHAFT
21 45250A2 SHIFT SHAFT ASSEMBLY, UPPER (STARTED WITH SERIAL #2080069)
22 43-32453 GEAR, SECTOR - UPPER SHIFT SHAFT
▶STATOR PLATE ASSEMBLY (38 parts) STATOR PLATE ASSEMBLY
Ref OEM Part # Part Name
- 398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
-- 92-336731 IGNITION COIL BOND KIT
1 398-2221 STATOR PLATE AND CORE
2 398-2568T1 COIL ASSEMBLY
3 398-2321 CLIP, COIL RETAINING
4 398-2413 CLIP, COIL RETAINING
5 398-2207 FELT, CAM _ BREAKER
6 398-732 CLIP, GROUND WIRE LEAD
7 10-21130 SCREW, GROUND TERMINAL
8 398-2203 CONDENSER ASSEMBLY
9 10-38395 SCREW, CONDENSER FASTENING (1 1/4")
10 13-21134 LOCKWASHER, CONDENSER FASTENING SCREW
11 12-21135 WASHER, CONDENSER FASTENING SCREW
12 54-45806 CLAMP, LEAD WIRE
13 12-21135 WASHER, LEAD WIRE CLAMP SCREW
14 13-21134 LOCKWASHER, LEAD WIRE CLAMP SCREW
15 11-21923T NUT, LEAD WIRE CLAMP SCREW
17 54-24836 CLIP, NYLON -COIL LEAD WIRE
18 8M0084613 "D" WASHER, COIL LEAD WI RE CLIP
19 13-26995 LOCKWASHER, COIL LEAD WIRE CLIP SCREW
20 11-26419 NUT, COIL LEAD WIRE CLIP SCREW
21 398-2202 BREAKER ASSEMBLY
22 10-33988 SCREW AND LOCKWASHER, BREAKER FASTENING
23 12-21135 WASHER, TERMINAL SCREW
24 13-21134 LOCKWASHER, TERMINAL SCREW
25 11-21923T NUT, TERMINAL SCREW
26 398-2206 GROUND LEAD, STATOR TO TERINAL BLOCK
27 23-30419 SLEEVE, INSULATION - GROUND LEAD
28 84-821945A46 LEAD WIRE
29 84-821945A46 LEAD WIRE _ TOP
30 85-63709A1 PROTECTOR, SPARK PLUG
31 20117 MARKER, "TOP" - LEAD WIRE
32 33-813472 SPARK PLUG (CHAMPION - L7J)
33 398-2208 COVER, DUST - STATOR PLATE
34 10-36455 SCREW, DUST COVER TO STATOR PLATE
35 54-24836 CLIP, #1 AND #2 STATOR LEAD
36 10-8M0113176 SCREW, #1 AND #2 STATO RLEAD CLIP FASTENING
37 12-847883 WASHER, #2 STATOR LEAD FASTENING SCREW
▶STEERING HANDLE ASSEMBLY (42 parts) STEERING HANDLE ASSEMBLY
Ref OEM Part # Part Name
- 60850A6 STEERING HANDLE ASSEMBLY, COMPLETE Comment: SERIAL #2380028-09999999
1 27763 GRIP, RUBBER - STERING HANDLE BODY
2 35909 BODY AND SHAFT, STEERING HANDLE
3 31001 INDICTOR, SPEED AND LIMIT - STEERING HANDLE
4 10-31002 SCREW, SET - SPEED AND SHIFT INDICATOR
5 10-22290 SCREW, DRIVE - INDICATOR TO STEERING HANDLE BODY
6 23-30677 BUSHING NYLON - STEERING HANDLE TO BODY
7 49556A3 STEERING HANDLE ASSEMBLY Comment: SERIAL 00000000-#2380027
7A 49556 HANDLE, STEERING Comment: SERIAL #2380028-09999999
7B 49558 KNUCKLE, STEERING HANDLE Comment: SERIAL #2380028-09999999
7C 23-49555 BUSHING, RUBBER - STEERING HANDLE Comment: SERIAL #2380028-09999999
8 23-28100 BUSHING, NYLON - STEERING HANDLE
9 12-30283 WASHER, STEERING HANDLE SHAFT
10 24-26703 SPRING, STEERING HANDLE SHAFT
11 39211 RETAINER, YOKE PIN HOLDING
12 39208 YOKE, STEERING HANDLE SHAFT
13 17-26862 PIN, YOKE TO STEERING HANDLE SHAFT
14 43-47765 GEAR, BALL - STEERING HANDLE SHAFT
15 17-26862 PIN, BALL GEAR TO STEERING HANDLE SHAFT
16 53-47821 RING, RETAINING - BALL GEAR
17 48003 PIVOT, STEERING HANDLE TO BRACKET
18 15-48002015 SHIM, STEERING HANDLE PIVOT TO BRACKET (.015)
19 13-39227 WASHER, WAVE - STEERING HANDLE PIVOT TO BRACKET
20 13-39228 LOCKWASHER, STEERING HANDLE SCREW
21 10-64074 SCREW, STEERING HANDLE TO ARM BRACKET (5/8")
22 39046A1 THROTTLE CONTROL SHAFT ASSEMBLY
22A 47742A1 UNIVERSAL JOINT ASSEMBLY
23 23-48005 SLEEVE, UNIVERSAL JOINT
24 43-47765 GEAR, BALL - UNIVERSAL JOINT
25 17-26862 PIN, BALL GEAR TO UNIVERSAL JOINT
26 53-47821 RING, RETAINING - BALL GEAR
27 10-96138 SCREW, THROTTLE CONTROL SHAFT TO BRACKET
28 39210 PLATE, NYLON - THROTTLE CONTROL SHAFT
29 39185 SHIELD, STEERING HANDLE
30 61629A1 BRACKET, STEERING ARM
31 47743 BOOT, UNIVERSAL JOINT
32 23-47818 BUSHING, STEERING ARM BRACKET
33 24-72847 SPRING, DETENT - STEERING HANDLE
34 10-37655 SCREW, DETENT SPRING TO STEERING HANDLE
35 39070 BOOT, RUBBER - THROTTLE CONTROL SHAFT
36 10-30679 SCREW, STEERING ARM BRACKET TO SADDLE
37 11-8M0207775 NUT, STEERING ARM BRACKET FASTENING SCREW
▶THROTTLE CONTROL LINKAGE (18 parts) THROTTLE CONTROL LINKAGE
Ref OEM Part # Part Name
1 39038 SOCKET, THROTTLE CONTROL
2 23-31011 NYLON - THROTTLE CONTROL SOCKET
3 43-39030 GEAR, HORIZONTAL - THROTTLE CONTROL SOCKET
4 17-24800 PIN, ROLL - GEAR TO THROTTLE CONTROL SOCKET
5 39029 HOUSING, THROTTLE CONTROL
6 10-56500 SCREW, THROTTLE CONTROL HSG, TO CRANKCASE (1 1/4")
7 13-26992 R, THROTTLE CONTROL HOUSING SCREW
8 54-39788 CLAMP, STOP SWITCH LEAD - THROTLE CONTROL HOUSING
9 10-21140 SCREW, CLAMP TO THROTTLE CONTROL HOUSING (1/2")
10 12-8M0204649 WASHER, CLAMP TO THROTTLE CONTROL HOUSING SCREW
11 43-39031 GEAR AND SHAFT, THROTTLE CONTROL
12 13-39041 WASHER, WAVE _ GEAR AND SHAFT (LOWER)
13 23-30868 BUSHING, NYLON - GEAR AND SHAFT TO CONTROL HOUSING
14 39034A1 LEVER ASSEMBLY, THROTTLE CONTROL
15 23-26841 BUSHING, NYLON - GEAR AND SHAFT(UPPER)
16 17-22896 PIN, ROLL - THROTTLE CONTROL LEVER TO GEAR AND SHAFT
17 10-23015 SCREW, ADJUSTING - THROTTLE ADVANCED
18 11-68219 NUT, LOCK - THROTTLE ADVANCE ADJUSTING SCREW
▶TOP COWL AND STARTER ASSEMBLY (48 parts) TOP COWL AND STARTER ASSEMBLY
Ref OEM Part # Part Name
1 2123-3953A2 COWL TOP
2 39080 BANKET, SOUND ABSORBING - TOP COWL - TOP
3 39071 BLANKET, SOUND ABSORBING - TOP COWL
4 25-39086 GROMMET, COWL LATCH - TOP COWL
5 2128-2667A8 COVER ASSEMBLY,FRONT
6 39039 STRIP, RUBBER - FRONT COVER
7 23-39578 SPACER, FRONT COVER STUD
8 11-8267089 NUT, FRONT COVER STUD
9 63307A2 STARTER HOUSING ASSEMBLY
10 57821 INSERT, ROPE GUIDE - STARTER HOUSING
11 39043 SEAL, STARTER HOUSING TO TOP COWL
12 10-69069 SCREW, STARTER HOUSING TO CYLINDER BLOCK (3/4")
13 13-26992 LOCKWASHER, STARTER HOUSING SCREW
14 55860 PULLEY, STARTER CABLE
15 10-28789 SCREW, CABLE PULLEY TO STARTER HOUSING (3/4")
16 12-22887 WASHER, CABLE PULLEY SCREW
17 23-309772 SPACER, CABLE PULLEY
18 39084 PLATE, SEAL - TOP COWL
19 39093 SEAL, TOP COWL PLATE
20 10-8M0113176 SCREW, PLATE AND SEAL TO TOP COWL (3/8")
21 39027 SHIELD, TOP COWL - REAR
22 10-38055 SCREW, REAR SHIELD TO TOP COWL (5/8")
23 13-26996 LOCKWASHER, REAR SHIELD SCREW
24 56377 SEAL, TOP COWL (33 1/2")
25 56377 SEAL, TOP COWL - FRONT (4 3/4")
26 39088A1 COWL LATCH ASSEMBLY, TOP COWL
27 24-59174 SPRING, COMPRESSION - COWL LATCH
28 17-39095 PIN, ROLL - SPRING TO COWL LATCH
29 10-22485 SCREW, COWL LATCH TO TOP COWL (3/4")
30 13-26992 LOCKWASHER, COWL LATCH SCREW
31 14-20165 TAB WASHER, SHEAVE SHAFT NUT
32 11-20166 NUT, SHEAVE SHAFT (LEFT HAND THREAD)
33 20155 RETAINER, STARTER SPRING
34 24-29340T02 SPRING, STARTER REWIND
35 23-28912 BUSHING STARTER SPRING GUIDE
36 50-93696A2 STARTER SHEAVE ASSEMBLY
37 17-22896 PIN, RETAINER - STARTER CABLE
38 13-36206 WASHER, WAVE - STARTER PAWL
39 30596 PAWL, STARTER
40 23-28919 BUSHING, NYLON - SHEAVE SHAFT SPACER
41 23-61005 SPACER, SHEAVE SHAFT
42 26179 RETAINER, SHEAVE SHAFT TO STARTER SHEAVE
44 13-20160 WASHER, WAVE - RETAINER TENSION
45 30595 PLATE, RETAINER - STARTER PAWL
46 35558 SHAFT, SHEAVE
47 50-12066Q10 STARTER CABLE ASSEMBLY
48 30782 HANDLE, STARTER CABLE
49 79470A1 RETAINER, STARTER CABLE AND HANDLE

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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