🔎 Mercury 45 BODENSEE (4-STROKE) Reference Library — Exploded parts diagrams (62 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 45 BODENSEE (4-STROKE) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
45 HP |
| Displacement |
995 cc |
| Bore x Stroke |
65 mm x 75 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
3.0 L (3.17 quart) |
| Recommended Engine Oil |
SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity |
440 mL (14.9 fl oz) |
| Idle Speed (in gear) |
700 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5500-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 45 BODENSEE (4-STROKE):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 45 BODENSEE (4-STROKE).
▶Accessories (2 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816667A2 |
BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage) |
| 0 |
816667A2 |
BRACKET ASSEMBLY, Steering, Without Carrying Handle |
▶Adaptor Plate (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8M0162935 |
DIPSTICK |
| 2 |
825989003 |
DIPSTICK TUBE |
| 3 |
8560552 |
SEAL |
| 4 |
8289151 |
HEAT SHIELD |
| 5 |
17-23784 |
PIN, Dowel |
| 6 |
22-629101 |
FITTING, Elbow - 90 Degree (.125-27) |
| 7 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 8 |
32-77653101 |
HOSE, (48.00 Inches Bulk), Cut to 20 Inches |
| 9 |
26-16977 |
SEAL, Oil Comment: Bigfoot |
| 10 |
22-384073 |
PLUG, Pipe |
| 11 |
25-822408001 |
GROMMET Comment: Non Bigfoot |
| 12 |
825228A24 |
ADAPTOR PLATE |
| 13 |
27-8M0213113 |
GASKET |
| 14 |
25-845746 |
O-RING |
| 15 |
893765 |
PLATE, Oil Pickup-Top |
| 16 |
32-854793 |
HOSE, Oil Pickup |
| 17 |
893700 |
BAFFLE |
| 18 |
54-855228 |
CLAMP |
| 19 |
23-856743 |
BUSHING Comment: Non Bigfoot |
| 20 |
25-19565002 |
GROMMET Comment: Power Trim |
| 21 |
25-8M0179867 |
GROMMET Comment: Non Power Trim |
| 22 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 23 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 24 |
856592 |
DEFLECTOR, Oil |
| 25 |
8M0210772 |
BODY, Oil Pressure Relief |
| 26 |
18-45882 |
COTTER PIN |
| 27 |
8252151 |
PLUNGER |
| 28 |
24-825216 |
SPRING |
▶Attenuator Plate (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
19662 |
ATTENUATOR, Sound |
| 2 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 3 |
19-815784 |
CAP |
| 4 |
26-812889 |
SEAL |
| 5 |
812874 |
PLATE, Sound Attenuator |
| 6 |
10-4000363 |
SCREW, (M8 x 100) |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) |
| 8 |
NSS |
NOT SOLD SEPARATE, Decal-Caution |
| 9 |
NSS |
NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) |
| 10 |
11399A1 |
ARM ASSEMBLY |
| 11 |
67748 |
ROLLER |
| 12 |
10-40056103 |
SCREW, (M5 x 6) |
| 13 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 14 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Electric) |
| 15 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) |
| 16 |
22-830285 |
FITTING TEE Comment: (Electric) |
| 17 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) |
| 18 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 19 |
27-8144461 |
GASKET, Flange |
| 20 |
825204T03 |
LINK, Throttle |
| 21 |
NSS |
NOT SOLD SEPARATE, Decal-Caution in Gear Idle |
| 22 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
▶Bottom Cowl (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4020-826277T2 |
BOTTOM COWL Comment: Port-Gray |
| 2 |
4020-826278T4 |
BOTTOM COWL Comment: Starboard-Gray |
| 3 |
10-82684430 |
SCREW, (M6 x 30) |
| 4 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 5 |
825238002 |
SEAL |
| 6 |
10-82684460 |
SCREW, (M6 x 60) |
| 7 |
27-855627 |
GASKET |
| 8 |
22-827948 |
FITTING |
| 9 |
12-855576 |
WASHER |
| 10 |
826273001 |
BOOT |
| 11 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 12 |
10-1993716 |
SCREW, (M6 x 16) |
| 13 |
893766 |
LATCH HOOK |
| 14 |
13-12134 |
WASHER, Wave |
| 15 |
23-812707 |
BUSHING |
| 16 |
13-12134 |
WASHER, Wave |
| 17 |
825782F2 |
LEVER, Cowl Latch Comment: Gray |
| 18 |
812830T01 |
PLUG Comment: Non-Power Trim |
| 19 |
87-8M0042301 |
SWITCH ASSEMBLY Comment: Power Trim |
| 20 |
13541 |
PLUG, Male Comment: Handle |
▶Camshaft/Oil Pump (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
825034A17 |
CYLINDER HEAD ASSEMBLY |
| 1 |
17-825087 |
PIN, Included with Cylinder Block |
| 2 |
24-825088 |
SPRING |
| 3 |
824796A1 |
TENSIONER ASSEMBLY |
| 4 |
10-81893420 |
SCREW, (M8 x 20) |
| 5 |
10-826165 |
SCREW |
| 6 |
23-850522 |
SPACER |
| 7 |
834838 |
LOAD RING |
| 8 |
12-825082 |
WASHER |
| 9 |
825083T |
GEAR, Drive |
| 10 |
28-893761 |
KEY |
| 11 |
825109 |
BELT |
| 12 |
10-82761140 |
SCREW, (M10 x 40) |
| 13 |
12-4002319 |
WASHER |
| 14 |
825108 |
GEAR, Driven |
| 15 |
26-825048 |
SEAL, Oil |
| 16 |
17-825956 |
PIN, Dowel |
| 17 |
2407-8250471 |
CAMSHAFT |
| 18 |
17-826149 |
PIN |
| 19 |
825058A1 |
PUMP ASSEMBLY, Oil |
| 20 |
25-826152 |
O-RING |
| 21 |
25-826154 |
O-RING |
| 22 |
25-826153 |
O-RING |
| 23 |
10-4000333 |
SCREW, (M6 x 40) |
▶Carburetor (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1395-8112231 |
GASKET SET, Carburetor Comment: (1 Per Carburetor) |
| 1 |
3301-821854T21 |
CARBURETOR, (WME 94-3) (Bottom)(55/60 Manual) |
| 2 |
1395-823632 |
SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94) |
| 3 |
1395-823633 |
SHAFT, Throttle Comment: (Center)(WME-57/94) |
| 4 |
1395-823636 |
SHAFT, Throttle Comment: (Bottom)(WME-58/95) |
| 5 |
1395-823634 |
SCREW Comment: (Upper/Bottom) |
| 6 |
NSS |
NOT SOLD SEPARATE, Spring-Throttle Return |
| 7 |
NSS |
NOT SOLD SEPARATE, Idle Needle |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring-Idle Needle |
| 9 |
NSS |
NOT SOLD SEPARATE, Gasket-Cover Plate |
| 10 |
1395-811221 |
COVER PLATE |
| 11 |
1395-811220 |
SCREW, Cover Plate |
| 12 |
27-8144461 |
GASKET, Flange |
| 13 |
1395-8113522 |
LEVER, Oil Pump Comment: (WME 58/95 -Bottom) |
| 14 |
1395-8086121 |
SCREW, Lever Retainer Comment: (WME 58/95 -Bottom) |
| 15 |
10-F10155 |
SCREW, Throttle Valve |
| 16 |
97246 |
VALVE, Throttle |
| 17 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 18 |
F10064 |
SHAFT |
| 19 |
1395-808738 |
GASKET |
| 20 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 21 |
10-95951 |
VALVE, Inlet Needle |
| 22 |
1395-9594 |
FLOAT |
| 23 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 24 |
1395-811693 |
BOWL, Fuel Comment: (WME-58/95) |
| 25 |
1395-811694 |
PLUG KIT |
| 26 |
1395-802731 |
SEAL (Consists of 4 seals) |
| 27 |
1395-6487 |
JET, Main (.060) Comment: (.060 - WME-58/95) |
▶Carburetor Linkage (37 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
828524 |
DIAPHRAGM |
| 2 |
809587 |
JOINT |
| 3 |
10-827480M |
SCREW |
| 4 |
32-80960110 |
PIPE |
| 5 |
32-80960120 |
PIPE Comment: Quantity of 2 with carburetor with adjustable pilot screw. Quantity of 1 with carburetor with non-adjustable pilot screw |
| 6 |
32-809601 |
PIPE |
| 7 |
32-80960130 |
PIPE |
| 8 |
8095975 |
ROD, Choke |
| 9 |
11829M |
RETAINER |
| 10 |
12-809606 |
WASHER |
| 11 |
809597 |
ROD, Choke |
| 12 |
8095974 |
ROD, Choke |
| 13 |
25-809608 |
COLLAR |
| 14 |
8095981 |
JOINT |
| 15 |
8095972 |
ROD, Choke |
| 16 |
8095971 |
ROD, Choke |
| 17 |
10-80959910 |
SCREW |
| 18 |
809607 |
DAMPER, Throttle |
| 19 |
24-8096021 |
SPRING |
| 20 |
8095973 |
ROD, Choke |
| 21 |
8096001 |
LEVER, Starter |
| 22 |
809600 |
LEVER, Starter |
| 23 |
12-82207M |
WASHER |
| 24 |
10-8095992 |
SCREW |
| 25 |
12-82211M |
WASHER |
| 26 |
10-8095991 |
SCREW |
| 27 |
825106T |
AUTO START ASSEMBLY |
| 28 |
97685T |
SOLENOID |
| 29 |
855531 |
COVER |
| 30 |
827631 |
BRACKET Comment: Included with 825105A1 on Intake |
| 31 |
10-809599 |
SCREW |
| 32 |
11-809604 |
NUT |
| 33 |
12-80960610 |
WASHER |
| 34 |
809605 |
WIRE PULL |
| 35 |
24-8096022 |
SPRING |
| 36 |
809603 |
PLATE |
| 37 |
10-8095993 |
SCREW |
▶Carburetor(40/50) (46 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809594A1 |
REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) |
| 1 |
3319-825073T11 |
CARBURETOR (1) |
| 2 |
3319-825073T12 |
CARBURETOR (2) |
| 3 |
3319-825073T13 |
CARBURETOR (3) |
| 4 |
3319-825073A14 |
CARBURETOR (4) |
| 5 |
10-809571 |
SCREW, (M4 x 10) |
| 6 |
809572 |
COVER (1) |
| 7 |
809573 |
GASKET |
| 8 |
12-826943M |
WASHER (1/2/3) |
| 9 |
24-8095791 |
SPRING (1/2/3) |
| 10 |
10-8095781 |
SCREW, Throttle (1/2/3) |
| 11 |
12-809580 |
WASHER |
| 12 |
53-94722M |
RING, Retaining |
| 13 |
809582 |
LEVER (1) |
| 14 |
13-92515M |
LOCKWASHER (1) |
| 15 |
11-809581 |
NUT (1) |
| 16 |
809570 |
NEEDLE VALVE |
| 17 |
10-8095711 |
SCREW, (M4 x 5) |
| 18 |
809574 |
MAIN NOZZLE |
| 19 |
25-11802M |
O-RING |
| 20 |
809577 |
MAIN NOZZLE |
| 21 |
44,8095761 |
JET, Pilot |
| 22 |
112,809575 |
JET, Main |
| 23 |
809569 |
FLOAT |
| 24 |
17-11794M |
PIN |
| 25 |
27-809568 |
GASKET |
| 26 |
809567 |
BODY (1/2/3) |
| 27 |
10-81758M |
SCREW, (M4 x 12) |
| 28 |
10-8095783 |
SCREW, Drain (M5 x 6) |
| 29 |
27-8095681 |
GASKET |
| 30 |
8095721 |
COVER (2) |
| 31 |
53-809584 |
CLIP (2) |
| 32 |
809585 |
ROLLER (2) |
| 33 |
8095721 |
COVER (3) |
| 34 |
11829M |
RETAINER (4) |
| 35 |
809586 |
ROD, Starter (4) |
| 36 |
809587 |
JOINT (4) |
| 37 |
10-8095781 |
SCREW, Throttle (4) |
| 38 |
24-8095791 |
SPRING (4) |
| 39 |
8095721 |
COVER (4) |
| 40 |
10-8095712 |
SCREW (4) |
| 41 |
12-8095801 |
WASHER (4) |
| 42 |
8095821 |
LEVER (4) |
| 43 |
10-826931M |
SCREW (4) |
| 44 |
8095671 |
BODY (4) |
| 45 |
19-855237 |
PLUG, Metal |
▶Carburetor(45) (50 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809594A1 |
REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) |
| 1 |
3319-825073A6 |
CARBURETOR (1) |
| 2 |
3319-825073A7 |
CARBURETOR (2) |
| 3 |
3319-825073A8 |
CARBURETOR (3) |
| 4 |
3319-825073T9 |
CARBURETOR (4) |
| 5 |
10-809571 |
SCREW, (M4 x 10) |
| 6 |
809572 |
COVER (1) |
| 7 |
809573 |
GASKET |
| 8 |
26-827737 |
SEAL, Rubber |
| 9 |
10-8095784 |
SCREW SET, Pilot |
| 10 |
25-809124M |
O-RING |
| 11 |
24-809579 |
SPRING, Air Adjusting |
| 12 |
12-826943M |
WASHER (1/2/3) |
| 13 |
24-8095791 |
SPRING (1/2/3) |
| 14 |
10-8095781 |
SCREW, Throttle (1/2/3) |
| 15 |
12-809580 |
WASHER |
| 16 |
53-94722M |
RING, Retaining |
| 17 |
809582 |
LEVER (1) |
| 18 |
13-92515M |
LOCKWASHER (1) |
| 19 |
11-809581 |
NUT (1) |
| 20 |
8095701 |
VALVE, Needle |
| 21 |
10-8095711 |
SCREW, (M4 x 5) |
| 22 |
8095741 |
MAIN NOZZLE |
| 23 |
25-11802M |
O-RING |
| 24 |
809577 |
MAIN NOZZLE |
| 25 |
42,8095761 |
JET, Pilot |
| 26 |
104,8095751 |
JET, Main (1/2) |
| 27 |
103,8095752 |
JET, Main (3/4) |
| 28 |
809569 |
FLOAT |
| 29 |
17-11794M |
PIN |
| 30 |
27-809568 |
GASKET |
| 31 |
809567 |
BODY (1/2/3) |
| 32 |
10-81758M |
SCREW, (M4 x 12) |
| 33 |
10-8095783 |
SCREW, Drain (M5 x 6) |
| 34 |
27-8095681 |
GASKET |
| 35 |
8095721 |
COVER (2) |
| 36 |
53-809584 |
CLIP (2) |
| 37 |
809585 |
ROLLER (2) |
| 38 |
8095721 |
COVER (3) |
| 39 |
11829M |
RETAINER (4) |
| 40 |
809586 |
ROD, Starter (4) |
| 41 |
809587 |
JOINT (4) |
| 42 |
10-8095781 |
SCREW, Throttle (4) |
| 43 |
24-8095791 |
SPRING (4) |
| 44 |
8095721 |
COVER (4) |
| 45 |
10-8095712 |
SCREW (4) |
| 46 |
12-8095801 |
WASHER (4) |
| 47 |
8095821 |
LEVER (4) |
| 48 |
10-826931M |
SCREW (4) |
| 49 |
8095671 |
BODY (4) |
▶Clamp Bracket(Manual) (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3420-8M0084195 |
CLAMP BRACKET ASSEMBLY Comment: (Black-Port) |
| 2 |
22-8M0169588 |
FITTING, Grease |
| 3 |
17-99604 |
PIN, Groove |
| 4 |
3419-822867F1 |
CLAMP BRACKET Comment: (Black) |
| 5 |
893704T01 |
LEVER ASSEMBLY, Tilt Lock Comment: (Black) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709 |
KNOB Comment: (Black) |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F5 |
BRACKET, Anchor Comment: (Black) |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-85594030 |
SCREW, (M8 x 30) |
| 17 |
10-8M0000586 |
SCREW, (M8 x 35) |
| 18 |
12-843108 |
WASHER, (.330 x .560 x .060) Stainless Steel |
| 19 |
11-401388 |
NUT, (M8) Stainless Steel |
| 20 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock |
| 21 |
24-821461 |
SPRING |
| 22 |
8M0041938 |
TILT TUBE |
| 23 |
11-858869 |
NUT, (.875-14) |
| 24 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 25 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 26 |
11-82671117 |
NUT, (.500-20) |
| 27 |
8M0084737 |
LINK |
| 28 |
19615A05 |
LEVER ASSEMBLY, Tilt |
| 29 |
23-812707 |
BUSHING |
| 30 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black |
| 31 |
13-99611 |
WAVE WASHER |
| 32 |
8M0007469 |
TILT KNOB |
| 33 |
10-19611 |
SCREW, (.375-16 x .62) |
| 34 |
37-830253 |
DECAL, Tilt Lock |
| 35 |
NSS |
NOT SOLD SEPARATE, Decal-Warning |
| 36 |
10-818883A1 |
THUMB SCREW ASSEMBLY |
| 37 |
12-818884 |
WASHER |
| 38 |
10-768042 |
SHOULDER SCREW, Hex |
| 39 |
NSS |
NOT SOLD SEPARATE, Handle |
| 40 |
NSS |
NOT SOLD SEPARATE, Rivet |
▶Cowling (56 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4005-816534T14 |
TOP COWL ASSEMBLY, Silver-Manual |
| 2 |
824666 |
SHIELD, Air Inlet |
| 3 |
10-4006731 |
SCREW, (M6 x 16) |
| 4 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
| 5 |
NSS |
NOT SOLD SEPARATE, Envelope |
| 6 |
813548A6 |
BRACKET, Cowl Support - Silver |
| 7 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 8 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 9 |
11-8237515 |
NUT, (M4) |
| 10 |
813549A2 |
BRACKET, Cowl Support Comment: (Rear) |
| 11 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 12 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 13 |
11-8237515 |
NUT, (M4) |
| 14 |
814336A02 |
SOUND BLANKET KIT Comment: (Electric) |
| 15 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Manual |
| 16 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Starboard |
| 17 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Port |
| 18 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Rear |
| 19 |
8M0043150 |
SEAL |
| 20 |
813504A1 |
GAUGE KIT, Oil Level Comment: (Electric) |
| 21 |
813505 |
GROMMET Comment: (Electric) |
| 22 |
113171 |
RETAINER Comment: (Electric) |
| 23 |
11-65110 |
NUT Comment: (Electric) |
| 24 |
823593A1 |
DEFLECTOR KIT, Air |
| 25 |
813546003 |
MOUNT |
| 26 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 27 |
10-4006731 |
SCREW, (M6 x 16) |
| 28 |
2197-812512A8 |
BOTTOM COWL Comment: (Black) |
| 29 |
8M0043162 |
SEAL |
| 30 |
8M0043169 |
BUMPER |
| 31 |
87-8M0042301 |
SWITCH ASSEMBLY Comment: (Power Trim) |
| 32 |
812830T01 |
PLUG Comment: (Non Power Trim) |
| 33 |
8M0032848 |
RETAINER |
| 34 |
22-813613 |
FITTING |
| 35 |
813606003 |
SEAL |
| 36 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 37 |
813605003 |
SEAL |
| 38 |
32-7568058 |
HOSE, (15.00 Inches) |
| 39 |
10-4006731 |
SCREW, (M6 x 16) |
| 40 |
19812T03 |
BRACKET, Cable Retainer |
| 41 |
10-42975 |
DRIVE SCREW |
| 42 |
98889 |
LATCH |
| 43 |
39519 |
CUP |
| 44 |
84-88807A28 |
CABLE ASSEMBLY |
| 45 |
10-878607 |
SCREW, (#10-16 x .375) |
| 46 |
10-4000335 |
SCREW, (M6 x 50) |
| 47 |
12-35280 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 48 |
13-37642 |
WAVE WASHER |
| 49 |
23-19428 |
BUSHING |
| 50 |
813547F1 |
LEVER, Cowl Latch |
| 51 |
826354A1 |
BUSHING KIT, Cowl Latch |
| 52 |
NSS |
NOT SOLD SEPARATE, Bushing |
| 53 |
813604 |
LATCH CAM |
| 54 |
11-401386 |
NUT, (M6) Stainless Steel |
| 55 |
812717T1 |
TRIM COVER |
| 56 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
▶Crankshaft, Pistons and Connecting Rods (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
2411-827954T2 |
CRANKSHAFT ASSEMBLY |
| 2 |
43-43019A2 |
GEAR ASSEMBLY |
| 3 |
30-63742T |
BEARING, Ball |
| 4 |
53-812877 |
RING, Retaining |
| 5 |
28-91800 |
KEY, Woodruff |
| 6 |
31-818889A1 |
BEARING ASSEMBLY, Roller Comment: (Top) |
| 7 |
26-8173971 |
SEAL, Oil |
| 8 |
827955A2 |
BEARING ASSEMBLY |
| 9 |
NSS |
NOT SOLD SEPARATE, Roller |
| 10 |
NSS |
NOT SOLD SEPARATE, Ring-Seal |
| 11 |
705-850026T2 |
PISTON Comment: (.015 O.S.) |
| 12 |
53-857196 |
LOCK RING |
| 13 |
39-821695A6 |
RING SET, Piston Comment: (.015 O.S.) |
| 14 |
NSS |
NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face) |
| 15 |
640-9612A6 |
CONNECTING ROD ASSEMBLY |
| 16 |
12-8M0012298 |
WASHER |
| 17 |
29-8M0214934 |
BEARING |
| 18 |
10-91012 |
SCREW, (.250-28 Special) |
| 19 |
8M0234886 |
BEARING KIT |
▶Crankshaft/Pistons and Connecting Rods (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-832013A96 |
GASKET SET |
| 1 |
2406-831279A2 |
CRANKSHAFT Comment: Bigfoot |
| 2 |
8M0151047 |
SEAL |
| 3 |
8M0151048 |
SEAL |
| 4 |
600-893530T01 |
CONNECTING ROD |
| 5 |
10-8M0049884 |
BOLT |
| 6 |
23-893630002 |
BEARING, Blue |
| 7 |
2715-825011A2 |
PISTON ASSEMBLY Comment: .5MM Oversize |
| 8 |
39-8250121 |
RING, Piston, Top Comment: .5 MM Oversize |
| 9 |
NSS |
NOT SOLD SEPARATE, Piston Ring - Second |
| 10 |
39-825015 |
RING, Oil |
| 11 |
41-893863 |
PIN, Piston |
| 12 |
40-825017 |
RETAINER |
▶Cylinder Block (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-832013A96 |
GASKET SET |
| 1 |
892-824955T8 |
CYLINDER BLOCK |
| 2 |
17-825010 |
PIN, Dowel |
| 3 |
22-479452 |
PLUG |
| 4 |
NSS |
NOT SOLD SEPARATE, Pipe Plug (1/4-14) |
| 5 |
NSS |
NOT SOLD SEPARATE, Pipe Plug (3/4-14) |
| 6 |
23-893631002 |
BEARING, Blue |
| 7 |
10-82506182 |
SCREW, (M8 x 82) |
| 8 |
10-8M0205943 |
SCREW, (M6 x 35) |
| 9 |
27-8M0213112 |
GASKET |
| 10 |
35-8M0162830 |
FILTER ASSEMBLY, Oil |
| 11 |
822625 |
NIPPLE, (M20) |
| 12 |
27-8M0058361 |
GASKET |
| 13 |
825030A1 |
COVER ASSEMBLY, Exhaust |
| 14 |
22-479452 |
PLUG |
| 15 |
855676003 |
THERMOSTAT |
| 16 |
27-8M0177107 |
GASKET |
| 17 |
8M0188835 |
COVER |
| 18 |
10-8M0205943 |
SCREW, (M6 x 35) |
| 19 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk), Cut to 11 Inches |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 21 |
22-996642 |
ELBOW |
| 22 |
NSS |
NOT SOLD SEPARATE, Plug-Serial Number |
▶Cylinder Block and Crankcase (45 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
2801-827953T4 |
CYLINDER BLOCK |
| 2 |
10-81742780 |
SCREW, (M8 x 80) |
| 3 |
10-81742730 |
SCREW, (M8 x 30) |
| 4 |
21-426585 |
CHECK VALVE |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 15.00 Inch Length) |
| 6 |
21-426232 |
CHECK VALVE (Press-In) |
| 7 |
812888A2 |
CARRIER ASSEMBLY |
| 8 |
21-42657A4 |
CHECK VALVE |
| 9 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 10 |
11-400212 |
NUT, (M6) Stainless Steel |
| 11 |
42942 |
CAP |
| 12 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (Locating) |
| 13 |
17-8M0084653 |
PIN (Bearing Race) |
| 14 |
27-827284 |
GASKET |
| 15 |
16-8161949 |
STUD, (M6 x 44) |
| 16 |
22-185981 |
PLUG, Pipe (.375-18) |
| 17 |
22-328022 |
PLUG, Pipe (.125-27) Brass Comment: (Electric) |
| 18 |
22-328022 |
PLUG, Pipe (.125-27) Brass Comment: (Manual) |
| 19 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 20 |
22-19725 |
ELBOW |
| 21 |
21-426585 |
CHECK VALVE |
| 22 |
827251A1 |
COVER |
| 23 |
850897 |
LIFTING EYE Comment: (Manual) |
| 24 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel Comment: (Manual) |
| 25 |
NSS |
NOT SOLD SEPARATE, Decal-Serialization |
| 26 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel |
| 27 |
889735 |
CARRIER Comment: (Electric) |
| 28 |
850055001 |
THERMOSTAT, 43°C (110°F), 110 Degree Comment: (Electric) |
| 29 |
26-854639001 |
SEAL Comment: (Electric) |
| 30 |
787992 |
SENDER, Temperature |
| 31 |
889733 |
RETAINER |
| 32 |
10-878609 |
SCREW, (#10-16 x .600) |
| 33 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 34 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) |
| 35 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) |
| 36 |
11-816872 |
WING NUT Comment: (Electric) |
| 37 |
22-996642 |
FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric) |
| 38 |
22-782792 |
FITTING, Elbow 45 Degree (1.25) Comment: (Manual) |
| 39 |
22-56759 |
FITTING, Barbed Comment: (Electric) |
| 40 |
8129962 |
COVER Comment: (Manual) |
| 41 |
25-48462 |
O-RING, (.614 x .070) Comment: (Manual) |
| 42 |
10-40011108 |
SCREW, (M5 x 20) Stainless Steel Comment: (Manual) |
| 43 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length) |
| 44 |
37-881865 |
DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electri-Non Handle) |
▶Cylinder Head (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
825034A17 |
CYLINDER HEAD ASSEMBLY |
| 1 |
825034A9 |
CYLINDER HEAD ASSEMBLY |
| 2 |
10-83124714 |
BOLT |
| 3 |
12-831246 |
WASHER, Sealing |
| 4 |
8M0054272 |
GUIDE |
| 5 |
53-825038 |
CIRCLIP |
| 6 |
10-84088M |
SCREW, (M6 x 10) |
| 7 |
27-827610 |
GASKET |
| 8 |
826887M |
ANODE |
| 9 |
25-825040 |
GROMMET |
| 10 |
826888M |
COVER |
| 11 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 12 |
10-827607 |
BOLT |
| 13 |
10-4005785 |
SCREW, (M4 x 10) |
| 14 |
825055 |
COVER |
| 15 |
25-825056 |
O-RING |
| 16 |
8250534 |
COVER Comment: SN# 0G960499 & Below |
| 17 |
22-825054 |
BREATHER PIPE |
| 18 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 19 |
27-825032 |
GASKET |
| 20 |
17-825010 |
PIN, Dowel |
| 21 |
10-893745025 |
SCREW, (M6 x 25) |
| 22 |
10-82503395 |
SCREW, (M9 x 95) |
| 23 |
27-827610 |
GASKET |
| 24 |
826060 |
DIAPHRAGM |
| 25 |
828528 |
BRACKET Comment: Non Handle |
| 26 |
830294T1 |
BRACKET Comment: Handle |
| 27 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel |
| 28 |
22-629101 |
FITTING, Elbow - 90 Degree (.125-27) |
| 29 |
8266241 |
CLAMP |
| 30 |
859578A1 |
PLUG |
| 31 |
25-8M0052669 |
O-RING |
▶Driveshaft Housing (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
42941001 |
SEAL, Water Tube |
| 2 |
3532-825218T6 |
HOUSING ASSEMBLY, Driveshaft Comment: Non Bigfoot-Gray |
| 3 |
1503-852421T4 |
HOUSING ASSEMBLY, Driveshaft Comment: Bigfoot-Gray |
| 4 |
825220T06 |
PIPE, Exhaust |
| 5 |
893770 |
PLATE Comment: Bigfoot |
| 6 |
10-1993325 |
SCREW, (M10 x 25 MM) Comment: Bigfoot |
| 7 |
10-824459110 |
SCREW, (M8 x 110) Stainless Steel |
| 8 |
10-88960845 |
SCREW, (M8 x 45) |
| 9 |
8M0043364 |
BUMPER |
| 10 |
8288181 |
PLUG, Drain |
| 11 |
27-8M0204692 |
GASKET |
| 12 |
826276 |
BUMPER |
| 13 |
8M0151042 |
GROMMET |
| 14 |
16-903501 |
STUD, (M10 x 100) Comment: Bigfoot |
| 15 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 16 |
11-40140 |
NUT, (M10) |
| 17 |
32-897971A01 |
TUBE, Water |
| 18 |
54-828529 |
GUIDE |
| 19 |
10-4000380 |
SCREW, (M10 x 45) Comment: Bigfoot |
| 20 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel Comment: Bigfoot |
| 21 |
22-85822A7 |
SPEEDOMETER PICK UP Comment: Bigfoot |
| 22 |
22-85822T |
CONNECTOR, Straight Comment: Bigfoot |
| 23 |
22-8M0181450 |
FITTING Comment: Bigfoot |
| 24 |
23-813745 |
SPACER Comment: Bigfoot |
| 25 |
43585 |
COUPLING Comment: Bigfoot |
| 26 |
23-855623 |
BUSHING Comment: Bigfoot |
| 27 |
817401A1 |
TUBE ASSEMBLY, Water Comment: (55) |
| 29 |
26-821093 |
SEAL |
▶Electrical Components (45 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-822775T98 |
POWERHEAD ASSEMBLY Comment: Bigfoot |
| 1 |
10-82684425 |
SCREW, (M6 x 25) |
| 2 |
8250983 |
CONTROLLER ASSEMBLY, Electric Comment: 45 Bodensee |
| 3 |
8347912 |
BRACKET Comment: Non-Bigfoot SN# 0G960499 & Below |
| 4 |
8347913 |
BRACKET Comment: Bigfoot SN# 0G960499 & Below |
| 5 |
10-81893435 |
SCREW, (M8 x 35) |
| 6 |
825074 |
SOLENOID PLATE |
| 7 |
10-8248324 |
SCREW, (M6 x 16) |
| 8 |
11-401386 |
NUT, (M6) |
| 9 |
825096T01 |
SOLENOID |
| 10 |
8M0010250 |
BRACKET |
| 11 |
825076 |
REGULATOR, Voltage |
| 12 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 13 |
87-8M0098207 |
PRESSURE SWITCH |
| 14 |
815004M |
PLATE |
| 15 |
87-8280391 |
TEMPERATURE SWITCH |
| 16 |
87-857122 |
TEMPERATURE SWITCH |
| 17 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel |
| 18 |
25-82069M |
GROMMET |
| 19 |
84-825102A1 |
HIGH TENSION LEAD |
| 20 |
33-827858Q |
SPARK PLUG, NGK-DPR6EA-9 |
| 21 |
339-825101T |
COIL ASSEMBLY, Ignition, Includes Lead Wires |
| 22 |
10-82684430 |
SCREW, (M6 x 30) |
| 23 |
NSS |
NOT SOLD SEPARATE, Decal-Coil Identification |
| 24 |
84-827350A3 |
HARNESS ASSEMBLY, Engine Wiring |
| 25 |
88-812619 |
FUSE, Yellow - 20 Ampere |
| 26 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel Comment: Bigfoot |
| 27 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel |
| 28 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 29 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative |
| 30 |
85-79695T |
BOOT, Insulator - Black |
| 31 |
84-88439A9 |
CABLE ASSEMBLY, Battery - Positive |
| 32 |
84-86232A4 |
HARNESS ASSEMBLY, Auxiliary Comment: Handle |
| 33 |
12-8M0214930 |
WASHER |
| 34 |
10-40011129 |
SCREW, (M6 x 25) Stainless Steel |
| 35 |
84-850221A2 |
HARNESS ASSEMBLY, Ignition |
| 36 |
827509A10 |
CDM MODULE ASSEMBLY |
| 37 |
84-857124A1 |
CABLE ASSEMBLY, Hi-Tension |
| 38 |
85-857074A1 |
BOOT/TERMINAL KIT |
| 39 |
33-8M0114745 |
SPARK PLUG Comment: (NGK#BP8HS-10) |
| 40 |
10-82129116 |
SCREW, (M6 x 16) |
| 41 |
84-850052A1 |
HARNESS ASSEMBLY, Power Comment: (Manual) |
| 42 |
84-11149T31 |
HARNESS ASSEMBLY Comment: (Manual) |
| 43 |
84-65017A27 |
HARNESS ASSEMBLY Comment: (International) |
| 44 |
84-74725A3 |
HARNESS ASSEMBLY, Lightning Comment: (International) |
▶Exhaust Plate (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
GASKET SET |
| 1 |
19653T3 |
PLATE ASSEMBLY, Exhaust |
| 2 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 3 |
17-23784 |
PIN, Dowel |
| 4 |
1400-8M4501491 |
MOUNT, Upper |
| 5 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 6 |
10-898835001 |
BOLT, (M12 x 154) |
| 7 |
12-32834 |
WASHER, Neoprene |
| 8 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 9 |
11-896963 |
NUT, (M12) |
| 10 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 11 |
27-8M0000820 |
GASKET Comment: (Not used on Jet Models) |
| 12 |
23-48237 |
BUSHING Comment: (Not used on Jet Models) |
| 13 |
815639A9 |
SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not used on Jet Models) |
| 14 |
812872A2 |
SHIFT LINK Comment: (Not used on Jet Models) |
| 15 |
23-48475 |
BUSHING Comment: (Not used on Jet Models) |
| 16 |
11-401386 |
NUT, (M6) Stainless Steel Comment: (Not used on Jet Models) |
| 17 |
32-8M0042794 |
TUBE, Water Comment: (Long) |
| 18 |
25-93221002 |
GROMMET |
| 19 |
8M0045214 |
TUBE, Exhaust |
| 20 |
10-40011153 |
SCREW, (M8 x 45) Stainless Steel |
| 21 |
812886001 |
SEAL |
| 22 |
99019 |
CLAMP |
| 23 |
42941001 |
SEAL, Water Tube Comment: (Upper) |
| 24 |
10-40011155 |
SCREW, (M8 x 55) Stainless Steel |
▶Flywheel (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-822775T98 |
POWERHEAD ASSEMBLY Comment: Bigfoot |
| 1 |
825093 |
COVER |
| 2 |
25-8M0153609 |
GROMMET |
| 3 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk), Cut to 19 Inches |
| 4 |
25-45507 |
GROMMET |
| 5 |
11-893789 |
NUT |
| 6 |
12-893762 |
WASHER |
| 7 |
280-825090A2 |
FLYWHEEL |
| 8 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-Spinning Flywheel |
| 9 |
10-82494825 |
SCREW, (M6 x 25) |
| 10 |
398-8250891 |
STATOR |
| 11 |
825110 |
BASE, Stator |
| 12 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 13 |
17-825010 |
PIN, Dowel |
| 14 |
28-8261001 |
KEY |
| 15 |
826061 |
COIL, Pulser |
| 16 |
10-82104510 |
SCREW, (M5 x 10) |
| 17 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-Neutral |
| 18 |
NSS |
NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance |
| 19 |
37-804655A00 |
DECAL, EPA Label Information Comment: (2000) |
| 20 |
NSS |
NOT SOLD SEPARATE, Decal-Laminate Overlay |
▶Flywheel and Stator, Electric (11 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
812777T1 |
COVER ASSEMBLY |
| 2 |
11-42979 |
NUT, (M16) |
| 3 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 4 |
261-859234T24 |
FLYWHEEL |
| 5 |
398-832075A21 |
IGNITION STATOR KIT |
| 6 |
10-4013930 |
SCREW, (M5 x 30) |
| 7 |
854512T |
TRIGGER |
| 8 |
93421 |
SWIVEL BALL |
| 9 |
93254 |
SWIVEL BASE |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
37-804665A04 |
DECAL, EPA Label Information Comment: (2004) |
▶Flywheel and Stator, Manual (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
261-859234T6 |
FLYWHEEL |
| 2 |
11-42979 |
NUT, (M16) |
| 3 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 4 |
398-832074A11 |
STATOR |
| 5 |
10-4013930 |
SCREW, (M5 x 30) |
| 6 |
854512T |
TRIGGER |
| 7 |
93421 |
SWIVEL BALL |
| 8 |
93254 |
SWIVEL BASE |
| 9 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 10 |
13541 |
PLUG, Male |
▶Fuel Pump (23 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-832013A96 |
GASKET SET |
| 1 |
826398T3 |
PUMP ASSEMBLY, Fuel |
| 2 |
10-809564 |
SCREW, (M5 x 35) |
| 3 |
809565 |
COVER |
| 4 |
8095611 |
DIAPHRAGM |
| 5 |
10-41889M |
SCREW, (M3 x 5) |
| 6 |
11-82537M |
NUT |
| 7 |
21-41888M |
CHECK VALVE |
| 8 |
8095612 |
DIAPHRAGM |
| 9 |
17-8095661 |
PIN |
| 10 |
24-809562 |
SPRING |
| 11 |
11-82388M |
NUT, (M5) |
| 12 |
24-8095621 |
SPRING |
| 13 |
8095631 |
PLUNGER |
| 14 |
25-8M0052669 |
O-RING |
| 15 |
10-82684430 |
SCREW, (M6 x 30) |
| 16 |
54-8M0024808 |
J CLIP |
| 17 |
22-8M0148585 |
CONNECTOR ASSEMBLY, Fuel |
| 18 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk), Cut to 19 Inches |
| 19 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk), Cut to 16 Inches |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 21 |
35-816296Q03 |
FILTER, Fuel |
| 22 |
8M0007776 |
DEFLECTOR, Cowl |
▶Fuel Pump, Electric (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm Kit |
| 4 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 5 |
NSS |
NOT SOLD SEPARATE, Spring |
| 6 |
NSS |
NOT SOLD SEPARATE, Cap |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
27-8M0204705 |
GASKET |
| 11 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 12 |
NSS |
NOT SOLD SEPARATE, Gsket-Pulse |
| 13 |
987752 |
PLATE |
| 14 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 15 |
10-82130050 |
SCREW, (M6 x 50) |
| 16 |
144303 |
BASE |
| 17 |
32-831949 |
HOSE |
| 18 |
35-816296Q2 |
FILTER, Fuel |
| 19 |
32-830761 |
LINE, Fuel |
| 20 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 21 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) |
| 22 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) |
| 23 |
22-818993 |
CONNECTOR, Tee |
| 24 |
22-8189941 |
CHECK VALVE |
| 25 |
32-82381335 |
TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) |
| 26 |
22-816856T01 |
CONNECTOR ASSEMBLY, Fuel |
| 27 |
10-4000332 |
SCREW, (M6 x 35) |
| 28 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) |
| 29 |
54-633003 |
CLAMP |
| 30 |
89-819503A5 |
SOLENOID KIT, Enrichner Valve |
| 31 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) |
| 32 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) |
| 33 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 14.00 Inch Length) |
| 34 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) |
| 35 |
22-59169003 |
FITTING, Tee |
| 36 |
10-4006731 |
SCREW, (M6 x 16) |
▶Fuel Pump, Manual (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
NSS |
NOT SOLD SEPARATE, Fuel Pump |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 4 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 5 |
NSS |
NOT SOLD SEPARATE, Spring |
| 6 |
NSS |
NOT SOLD SEPARATE, Cap |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
27-8M0204705 |
GASKET |
| 11 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 12 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 13 |
987752 |
PLATE |
| 14 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 15 |
10-82130050 |
SCREW, (M6 x 50) |
| 16 |
144303 |
BASE |
| 17 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length) |
| 18 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length) |
| 19 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 20 |
32-830768 |
HOSE |
| 21 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.25 Inch Length) |
| 22 |
35-891642T03 |
FILTER ASSEMBLY, Fuel Comment: (Use with WME-94/95 Carburetor) |
| 23 |
8170281 |
BRACKET |
| 24 |
11-401366 |
NUT, (M6) Stainless Steel |
| 25 |
22-59169003 |
FITTING, Tee |
| 26 |
32-892024122 |
TUBING, (20.00 Feet Bulk) Comment: (Cut to 9.50 Inch Length) |
| 27 |
32-892024122 |
TUBING, (20.00 Feet Bulk) Comment: (Cut to 5.50 Inch Length) |
| 28 |
32-892024122 |
TUBING, (20.00 Feet Bulk) Comment: (Cut to 1.50 Inch Length) |
| 29 |
858763 |
PRIMER BULB |
| 30 |
22-816856T01 |
CONNECTOR ASSEMBLY, Fuel |
| 31 |
10-4000332 |
SCREW, (M6 x 35) |
▶Gasket Set Componetns, Engine Overhaul (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-822189 |
GASKET, Upper Water Pump, Water Pump |
▶Gear Housing, Driveshaft - 1.83:1 Gear Ratio - Non Bigfoot (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
821354A2 |
REPAIR KIT, Water Pump |
| 1 |
1682-821306T13 |
GEAR HOUSING ASSEMBLY, Basic Comment: Gray |
| 2 |
818226A1 |
SEAL/PLATE KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Plate |
| 4 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 7 |
12-191833 |
WASHER, Fiber |
| 8 |
11-55910 |
NUT, (.437-20) |
| 9 |
43-822161T2 |
GEAR, Pinion (12 Teeth |
| 10 |
31-821321A2 |
BEARING ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Cup |
| 12 |
10-8248324 |
SCREW, (M6 x 16) |
| 13 |
46-821351A3 |
HOUSING ASSEMBLY, Water Pump Upper |
| 14 |
8235471 |
SEAL |
| 15 |
12-866451 |
WASHER |
| 16 |
28-8M0214993 |
KEY |
| 17 |
12-866451 |
WASHER |
| 18 |
27-822189 |
GASKET, Upper Water Pump |
| 19 |
27-8M0214956 |
GASKET, Lower Water Pump |
| 20 |
8213542 |
FACE PLATE |
| 21 |
47-8M0204712 |
IMPELLER |
| 22 |
46-821307A2 |
BASE ASSEMBLY, Water Pump |
| 23 |
26-821309 |
SEAL |
| 24 |
26-821310 |
SEAL |
| 25 |
25-821308 |
O-RING, (1.421 x .139) |
| 26 |
45-826194A1 |
DRIVESHAFT |
| 27 |
30-821311 |
BEARING, Ball |
| 28 |
823548T |
TIE STRAP |
| 29 |
822158 |
BOOT |
| 30 |
821827 |
RETAINER |
| 31 |
25-26855 |
O-RING, (1.609 x .139) |
| 32 |
25-85594 |
O-RING, (.239 x .174) |
| 33 |
12-814803 |
WASHER |
| 34 |
827865A1 |
SHIFT SHAFT |
| 35 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 36 |
17-85593 |
PIN, (.078 x .437) |
| 37 |
8213161 |
CAM, Shift |
| 38 |
17-822369 |
PIN, (.125 x .625) |
▶Gear Housing, Driveshaft 1.64:1 Gear Ratio (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 0 |
1671-9760T28 |
GEAR HOUSING ASSEMBLY, Complete Comment: (LL) |
| 1 |
1671-9760T42 |
GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) |
| 2 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain Comment: (Magnetic) |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) Drain |
| 4 |
12-191833 |
WASHER |
| 5 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 7 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 8 |
31-812768 |
BEARING, Roller |
| 9 |
818226A1 |
SEAL/PLATE KIT |
| 10 |
NSS |
NOT SOLD SEPARATE, Filler Plate |
| 11 |
43-813694T |
GEAR, Pinion, 14 Teeth |
| 12 |
11-55910 |
NUT, (.437-20) |
| 13 |
815420 |
SHIFT SHAFT Comment: (LL) |
| 14 |
53-29641 |
E RING |
| 15 |
23-813696A2 |
BUSHING ASSEMBLY |
| 16 |
25-45258 |
O-RING, (.987 x .103) |
| 17 |
26-8M0204708 |
SEAL, Oil |
| 18 |
45-812731 |
DRIVESHAFT Comment: (55 Manual) |
| 19 |
15-812770A1 |
SHIM SET |
| 20 |
31-8M0166756 |
BEARING ASSEMBLY, Roller |
| 21 |
NSS |
NOT SOLD SEPARATE |
| 22 |
11-8128201 |
NUT |
| 23 |
46-812966A7 |
BASE ASSEMBLY, Water Pump |
| 24 |
25-8M0204651 |
O-RING, (1.859 x .139) |
| 25 |
26-814669 |
SEAL, Oil |
| 26 |
26-814670 |
SEAL, Oil |
| 27 |
47-19453T |
IMPELLER |
| 28 |
28-8M0032831 |
KEY |
| 29 |
12-8M0204720 |
WASHER |
| 30 |
46-812966A12 |
PUMP ASSEMBLY, Water |
| 31 |
27-8M0224241 |
GASKET Comment: (Lower) |
| 32 |
27-822189 |
GASKET, Upper Water Pump Comment: (Upper) |
| 33 |
8M0204658 |
SEAL Comment: (Short/Long) |
| 34 |
19700A2 |
FACE PLATE |
| 35 |
10-8248324 |
SCREW, (M6 x 16) |
| 36 |
760394 |
CAM, Shift Control |
▶Gear Housing, Driveshaft 2.31:1 0T622484/ 0P222544 and Below (44 parts)
| Ref |
OEM Part # |
Part Name |
| - |
47-8M0100526 |
REPAIR KIT, Water Pump Impeller |
| 0 |
1667-9011G94 |
GEAR HOUSING ASSEMBLY, Complete Comment: (LL)(Bigfoot) |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) Comment: (Front) |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-451761 |
WASHER, (.453 x .812 x .105) Black Oxide |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 12 |
97-826134Q |
ANODE |
| 13 |
11-401386 |
NUT, (M6) Stainless Steel |
| 14 |
10-4000333 |
SCREW, (M6 x 40) |
| 15 |
43-44484T |
GEAR, Pinion (13 Teeth) |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-42677A1 |
BEARING ASSEMBLY, Tapered Roller |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-826737A1 |
DRIVESHAFT ASSEMBLY Comment: (LL) |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
NSS |
NOT SOLD SEPARATE, Ring Seal |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-430331 |
GASKET |
| 25 |
27-8M0214931 |
GASKET |
| 26 |
26-43036 |
SEAL, Oil Comment: (Lower) |
| 27 |
26-43035 |
SEAL, Oil Comment: (Upper) |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 32 |
826762A1 |
COUPLING Comment: (LL) |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-8248326 |
SCREW, (M6 x 25) |
| 36 |
853907A1 |
SHIFT SHAFT ASSEMBLY Comment: (LL) |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-8248326 |
SCREW, (M6 x 25) |
| 42 |
26-861415 |
FACE SEAL |
▶Gear Housing, Driveshaft 2.33:1 0T622485/ 0P222545 and Up (44 parts)
| Ref |
OEM Part # |
Part Name |
| - |
47-8M0100526 |
REPAIR KIT, Water Pump Impeller |
| 0 |
1667-9011G94 |
GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) Comment: (Front) |
| 3 |
43046 |
TUBE, Oiler |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-451761 |
WASHER, (.453 x .812 x .105) Black Oxide |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Needle Bearing |
| 12 |
97-826134Q |
ANODE |
| 13 |
11-401386 |
NUT, (M6) Stainless Steel |
| 14 |
10-4000333 |
SCREW, (M6 x 40) |
| 15 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3) |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-883047A1 |
BEARING ASSEMBLY, Tapered Roller |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-826737A1 |
DRIVESHAFT ASSEMBLY Comment: (LL) |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
NSS |
NOT SOLD SEPARATE, Ring Seal |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-430331 |
GASKET |
| 25 |
27-8M0214931 |
GASKET |
| 26 |
26-43036 |
SEAL, Oil Comment: (Lower) |
| 27 |
26-43035 |
SEAL, Oil Comment: (Upper) |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-82684430 |
SCREW, (M6 x 30) |
| 32 |
826762A1 |
COUPLING Comment: (LL) |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-82684425 |
SCREW, (M6 x 25) |
| 36 |
853907A1 |
SHIFT SHAFT ASSEMBLY Comment: (LL) |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-82684425 |
SCREW, (M6 x 25) |
| 42 |
26-861415 |
FACE SEAL |
▶Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 0 |
1671-9760T28 |
GEAR HOUSING ASSEMBLY, Complete Comment: (LL) |
| 1 |
1671-9760T42 |
GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic) |
| 37 |
15-812769A1 |
SHIM SET |
| 38 |
31-8M0103476 |
BEARING ASSEMBLY, Tapered Roller |
| 39 |
NSS |
NOT SOLD SEPARATE, Cup |
| 40 |
43-813693T1 |
GEAR, Forward, 23 Teeth |
| 41 |
31-21739 |
BEARING, Roller |
| 42 |
8129291 |
FOLLOWER, Cam |
| 43 |
20843 |
SLIDE |
| 44 |
24-38114 |
SPRING |
| 45 |
52-813697T |
CLUTCH |
| 46 |
17-8M0020942 |
PIN, Cross |
| 47 |
24-815418 |
SPRING |
| 48 |
44-14493 |
PROPELLER SHAFT |
| 49 |
43-813695T |
GEAR, Reverse, 23 Teeth |
| 50 |
30-20839T |
BEARING, Ball |
| 51 |
8M0168900 |
CARRIER ASSEMBLY, Bearing |
| 52 |
25-815460 |
O-RING |
| 53 |
31-21700 |
BEARING, Needle |
| 54 |
26-8M0205511 |
SEAL, Oil |
| 55 |
26-8M0203757 |
SEAL, Oil |
| 56 |
10-85594030 |
SCREW, (M8 x 30) |
| 57 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 58 |
8227731 |
INSERT, Threaded |
| 59 |
17264T2 |
TRIM TAB, Zinc |
| 60 |
10-4000377 |
SCREW, (M10 x 30) |
| 61 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 62 |
48-816704A45 |
PROPELLER KIT Comment: (55 Beaching) |
| 63 |
73345A1 |
THRUST HUB |
| 64 |
11-69578Q1 |
PROP NUT KIT |
| 65 |
14-8M0214942 |
TAB WASHER |
▶Gear Housing, Propeller Shaft - 1.83:1 GearRatio-Non Bigfoot (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
823547A2 |
SEAL KIT |
| 1 |
1682-821306T13 |
GEAR HOUSING ASSEMBLY, Basic Comment: Gray |
| 39 |
17-821327 |
PIN, Dowel |
| 40 |
27-823942 |
GASKET |
| 41 |
32-8M0026108 |
TUBE |
| 42 |
19-824928001 |
PLUG, Rubber |
| 43 |
821829 |
SCREEN |
| 44 |
822157T2 |
TRIM TAB |
| 45 |
10-82497020 |
SCREW, (M8 x 20) |
| 46 |
12-72397 |
WASHER |
| 47 |
43-822162T2 |
GEAR, Forward, 22 Teeth |
| 48 |
31-8M0103470 |
BEARING ASSEMBLY, Roller |
| 49 |
NSS |
NOT SOLD SEPARATE, Cup |
| 50 |
31-41326 |
BEARING, Roller |
| 51 |
821578 |
FOLLOWER, Cam |
| 52 |
24-8261991 |
SPRING |
| 53 |
17-8M0020999 |
PIN |
| 54 |
52-821314T |
CLUTCH |
| 55 |
24-38114 |
SPRING |
| 56 |
44-8M0140441 |
PROPELLER SHAFT |
| 57 |
43-822163T1 |
GEAR, Reverse, 22 Teeth |
| 58 |
30-20839T |
BEARING, Ball |
| 59 |
8M0168900 |
CARRIER ASSEMBLY, Bearing |
| 60 |
25-815460 |
O-RING |
| 61 |
31-21700 |
BEARING, Needle |
| 62 |
26-8M0205511 |
SEAL, Oil |
| 63 |
26-8M0203757 |
SEAL, Oil |
| 64 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 65 |
10-85594030 |
SCREW, (M8 x 30) |
| 66 |
8227731 |
INSERT, Threaded |
| 67 |
NSS |
NOT SOLD SEPARATE, Decal-Gear Ratio |
| 68 |
73345A1 |
THRUST HUB |
| 69 |
11-69578Q1 |
PROP NUT KIT |
| 70 |
14-8M0214942 |
TAB WASHER |
| 71 |
10-4000380 |
SCREW, (M10 x 45) |
| 72 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 73 |
19-95925 |
PLUG |
▶Gear Housing, Propshaft 2.31:1 0T622484/ 0P222544 and Below (35 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
SEAL KIT, Gear Housing |
| 0 |
1667-9011G94 |
GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 3 |
NSS |
NOT SOLD SEPARATE, Cup |
| 4 |
43-859472A3 |
GEAR ASSEMBLY, Forward - 30 Teeth |
| 5 |
31-30895T |
BEARING, Needle |
| 6 |
53-856823 |
RING, Retaining |
| 7 |
850315A1 |
FOLLOWER KIT, Cam |
| 8 |
30-44530 |
BALL |
| 9 |
NSS |
NOT SOLD SEPARATE, Slide |
| 10 |
24-850327 |
SPRING |
| 11 |
52-850048T |
CLUTCH |
| 12 |
17-8M0100263 |
PIN, Cross |
| 13 |
24-30893 |
SPRING |
| 14 |
44-8M0140445 |
PROPELLER SHAFT |
| 15 |
43-850034T |
GEAR, Reverse (30 Teeth) |
| 16 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 17 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 18 |
31-30956T |
BEARING, Needle |
| 19 |
26-8M0205728 |
SEAL, Oil Comment: (Inner) |
| 20 |
26-8M0205729 |
SEAL, Oil Comment: (Outer) |
| 21 |
31-12578T |
BEARING, Roller |
| 22 |
12-12577 |
THRUST WASHER |
| 23 |
31-12576 |
BEARING, Thrust |
| 24 |
16-8M0034456 |
STUD, (M8 x 48) |
| 25 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 |
11-401378 |
NUT, (M8) |
| 27 |
15-44491A1 |
SHIM SET |
| 28 |
8227731 |
INSERT, Threaded |
| 29 |
NSS |
NOT SOLD SEPARATE, Decal |
| 30 |
NSS |
NOT SOLD SEPARATE, Decal, Prop Operation |
| 31 |
13191Q01 |
THRUST WASHER |
| 32 |
11-52707Q1 |
PROP NUT KIT, (.750-16) |
| 33 |
14-816629Q |
TAB WASHER |
▶Gear Housing, Propshaft 2.33:1 0T622485/ 0P222545 and Up (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
SEAL KIT, Gear Housing |
| 1 |
1667-9011G59 |
GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 3 |
NSS |
NOT SOLD SEPARATE, Cup |
| 4 |
43-882813A3 |
GEAR KIT, Forward And Pinion 28 Teeth |
| 5 |
31-30895T |
BEARING, Needle |
| 6 |
53-856823 |
RING, Retaining |
| 7 |
850315A1 |
FOLLOWER KIT, Cam |
| 8 |
30-44530 |
BALL |
| 9 |
NSS |
NOT SOLD SEPARATE, Slide |
| 10 |
24-850327 |
SPRING |
| 11 |
17-8M0100263 |
PIN, Cross |
| 12 |
24-30893 |
SPRING |
| 13 |
52-850048T |
CLUTCH |
| 14 |
44-8M0140445 |
PROPELLER SHAFT |
| 15 |
43-882814T |
GEAR, Reverse - 28 Teeth |
| 16 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 17 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 18 |
31-30956T |
BEARING, Needle |
| 19 |
26-8M0205728 |
SEAL, Oil Comment: (Inner) |
| 20 |
26-8M0205729 |
SEAL, Oil Comment: (Outer) |
| 21 |
31-12578T |
BEARING, Roller |
| 22 |
12-12577 |
THRUST WASHER |
| 23 |
31-12576 |
BEARING, Thrust |
| 24 |
16-8M0034456 |
STUD, (M8 x 48) |
| 25 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 |
11-401378 |
NUT, (M8) |
| 27 |
15-44491A1 |
SHIM SET |
| 28 |
8227731 |
INSERT, Threaded |
| 29 |
NSS |
NOT SOLD SEPARATE, Decal |
| 30 |
NSS |
NOT SOLD SEPARATE, Decal-Prop Operation |
| 31 |
13191Q01 |
THRUST WASHER |
| 32 |
11-52707Q1 |
PROP NUT KIT, (.750-16) |
| 33 |
14-816629Q |
TAB WASHER |
▶Gearhousing, Driveshaft - 2.31:1 Gear Ratio - Bigfoot (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
46-8M0113799 |
REPAIR KIT, Water Pump |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY, Basic Comment: Gray |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) , Front |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625), Rear |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-451761 |
WASHER, (.453 x .812 x .105) Black Oxide |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
NSS |
NOT SOLD SEPARATE, Bearing-Needle |
| 12 |
43046 |
TUBE, Oiler |
| 13 |
97-826134Q |
ANODE |
| 14 |
10-4000333 |
SCREW, (M6 x 40) |
| 15 |
11-401386 |
NUT, (M6) |
| 16 |
43-44484T |
GEAR, Pinion (13 Teeth) |
| 17 |
11-35921 |
NUT, (.625-18) |
| 18 |
850307 |
CAM, Shift Control |
| 19 |
31-42677A1 |
BEARING ASSEMBLY, Tapered Roller |
| 20 |
15-44492A1 |
SHIM SET |
| 21 |
45-854808A1 |
DRIVESHAFT ASSEMBLY |
| 22 |
42461A1 |
SLEEVE/RING KIT |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-8M0214931 |
GASKET |
| 25 |
26-43036 |
SEAL, Oil, Lower |
| 26 |
26-43035 |
SEAL, Oil, Upper |
| 27 |
27-430331 |
GASKET |
| 28 |
27-8172771 |
GASKET Comment: SN# 0G960499 & Below |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 32 |
8M0204658 |
SEAL |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 36 |
853906A1 |
SHIFT SHAFT ASSEMBLY |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-8248326 |
SCREW, (M6 x 25 MM) |
▶Gearhousing, Propeller Shaft - 2.31:1 Gear Ratio-Bigfoot (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
SEAL KIT, Gear Housing |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY, Basic Comment: Gray |
| 42 |
43-859472A3 |
GEAR KIT, Forward, 30 Teeth |
| 43 |
15-44491A1 |
SHIM SET |
| 44 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 45 |
NSS |
NOT SOLD SEPARATE, Cup |
| 46 |
31-30895T |
BEARING, Needle |
| 47 |
850315A1 |
FOLLOWER KIT, Cam |
| 48 |
30-44530 |
BALL |
| 49 |
NSS |
NOT SOLD SEPARATE, Slide |
| 50 |
24-850327 |
SPRING |
| 51 |
52-850048T |
CLUTCH |
| 52 |
17-8M0100263 |
PIN, Cross |
| 53 |
24-30893 |
SPRING |
| 54 |
44-8M0140445 |
PROPELLER SHAFT |
| 55 |
43-850034T |
GEAR, Reverse (30 Teeth) |
| 56 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 57 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 58 |
31-30956T |
BEARING, Needle |
| 59 |
26-8M0205728 |
SEAL, Oil, Inner |
| 60 |
26-8M0205729 |
SEAL, Oil, Outer |
| 61 |
31-12578T |
BEARING, Needle |
| 62 |
12-12577 |
THRUST WASHER |
| 63 |
31-12576 |
BEARING, Thrust |
| 64 |
16-8M0034456 |
STUD, (M8 x 48) |
| 65 |
12-855941 |
WASHER, (.323 x .590 x .112) Stainless Steel |
| 66 |
11-401378 |
NUT, (M8) |
| 67 |
NSS |
NOT SOLD SEPARATE, Insert-Threaded |
| 68 |
NSS |
NOT SOLD SEPARATE, Decal-Gear Ratio |
| 69 |
11-52707Q1 |
PROP NUT KIT, (.750-16) |
| 70 |
14-816629Q |
TAB WASHER |
▶Induction Manifold and Reed Block (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
852071T97 |
POWERHEAD ASSEMBLY |
| 1 |
27-8M0000822 |
GASKET |
| 2 |
1171-9812T9 |
END CAP ASSEMBLY, Lower |
| 3 |
26-66301 |
SEAL, Oil |
| 4 |
26-41953 |
SEAL |
| 5 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 6 |
10-81742720 |
SCREW, (M8 x 20) |
| 7 |
19077A07 |
BRACKET ASSEMBLY |
| 8 |
16-8161949 |
STUD, (M6 x 44) |
| 9 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) |
| 10 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) |
| 11 |
11-816872 |
WING NUT Comment: (Electric) |
| 12 |
10-82127335 |
SCREW, (M8 x 35) |
| 13 |
827998A1 |
MANIFOLD ASSEMBLY, Induction |
| 14 |
22-19725 |
ELBOW Comment: (Electric) |
| 15 |
22-19725 |
ELBOW Comment: (Manual) |
| 16 |
27-812869 |
GASKET |
| 17 |
10-81742730 |
SCREW, (M8 x 30) |
| 18 |
8M0219197 |
REED BLOCK ASSEMBLY |
| 19 |
27-812868 |
GASKET |
| 20 |
NSS |
NOT SOLD SEPARATE, Dowel Pin |
| 21 |
34-812880A03 |
REED ASSEMBLY |
| 22 |
14-429821 |
TAB WASHER |
| 23 |
812879002 |
RETAINER, Reed |
| 24 |
10-88421471 |
SCREW, (M6 x 16) |
| 25 |
42881A1 |
SHIFT RAIL ASSEMBLY |
| 26 |
14-42981 |
TAB WASHER |
| 27 |
10-40001134 |
SCREW, (M8 x 25) |
| 28 |
988851 |
SLIDE |
| 29 |
23-48475 |
BUSHING |
| 30 |
11-401386 |
NUT, (M6) Stainless Steel |
| 31 |
12-35459 |
WASHER |
| 32 |
11-401386 |
NUT, (M6) Stainless Steel |
▶Intake (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809594A1 |
REPAIR KIT, Carburetor Comment: (One Kit per Carburetor) |
| 1 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 2 |
25-8250572 |
O-RING |
| 3 |
827579 |
INSULATOR |
| 4 |
19-827633 |
PLUG |
| 5 |
825077 |
JOINT, Carburetor |
| 6 |
17-23784 |
PIN, Dowel |
| 7 |
25-826156 |
O-RING |
| 8 |
25-8250572 |
O-RING |
| 9 |
25-826157 |
O-RING |
| 10 |
25-809596 |
GROMMET |
| 11 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 12 |
32-822674 |
BREATHER PIPE |
| 13 |
54-827612 |
CLAMP |
| 14 |
23-17044M |
BUSHING |
| 15 |
10-82615890 |
SCREW, (M6 x 90) |
| 16 |
10-82684430 |
SCREW, (M6 x 30) |
| 17 |
23-827578 |
COLLAR |
| 18 |
825105A1 |
SILENCER ASSEMBLY, Intake |
| 19 |
56762 |
TIE STRAP, (4.00 Inches) |
| 20 |
13540 |
CAP, Female |
| 21 |
54-98974M |
CLIP |
| 22 |
32-826568 |
HOSE |
| 23 |
22-97083M |
TEE FITTING |
| 24 |
32-11840M |
HOSE |
| 25 |
32-826563 |
HOSE |
| 26 |
54-98974M |
CLIP |
| 27 |
32-826565 |
HOSE |
| 28 |
32-826566 |
HOSE, Fuel |
| 29 |
54-811261M |
CLAMP |
| 30 |
22-828527 |
CONNECTOR |
| 31 |
32-11840M |
HOSE |
| 32 |
32-828525 |
HOSE |
| 33 |
54-814967M |
CLIP, Use where Applicable |
| 34 |
NSS |
NOT SOLD SEPARATE, Decal-Servicing Referral |
| 35 |
37-881865 |
DECAL, Caution, Start In Gear |
▶Intake/Exhaust Valves (17 parts)
| Ref |
OEM Part # |
Part Name |
| - |
825034A17 |
CYLINDER HEAD ASSEMBLY |
| 1 |
8M0119204 |
VALVE, Exhaust |
| 2 |
822648 |
VALVE, Intake |
| 3 |
12-825044 |
WASHER, Valve Spring |
| 4 |
26-822647 |
SEAL, Valve Stem |
| 5 |
24-823678 |
SPRING, Valve Outer |
| 6 |
822650 |
RETAINER |
| 7 |
28-893554 |
KEY |
| 8 |
898821A01 |
ROCKER ARM |
| 9 |
10-825046 |
SCREW |
| 10 |
11-826150 |
NUT |
| 11 |
825049 |
SHAFT, Rocker |
| 12 |
825050 |
BRACKET |
| 13 |
825051 |
PLATE |
| 14 |
24-825052 |
SPRING |
| 15 |
10-82641030 |
SCREW, (M8 x 30) |
| 16 |
19-825042 |
PLUG |
▶Jet Components (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
SEAL KIT, Gear Housing |
| 1 |
47-19453T |
IMPELLER |
| 2 |
28-8M0032831 |
KEY |
| 3 |
46-812966A12 |
PUMP ASSEMBLY, Water |
| 4 |
27-822189 |
GASKET, Upper Water Pump Comment: (Upper) |
| 5 |
8M0204658 |
SEAL |
| 6 |
19700A2 |
FACE PLATE |
| 7 |
10-8248324 |
SCREW, (M6 x 16) |
▶Jet Pump Assembly (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0230714 |
JET PUMP ASSEMBLY |
| 1 |
855767T60 |
HOUSING, Pump |
| 2 |
878377 |
SHIFT LINKAGE KIT |
| 3 |
878382 |
CAM |
| 4 |
878380 |
GATE, Reverse - With Bumper |
| 5 |
32-827490 |
HOSE, Lube |
| 6 |
16-855840 |
STUD, (.312-18 x 1.81) |
| 7 |
11-82670910 |
NUT, (.312-18) Stainless Steel |
| 8 |
10-848497 |
SCREW, (.312-18 x 1.00) |
| 9 |
47-8M0230713 |
IMPELLER |
| 10 |
80141260 |
HOUSING, Intake |
| 11 |
8271882 |
LINER |
| 12 |
45-85576960 |
DRIVESHAFT |
| 13 |
12-8796521 |
THRUST WASHER |
| 14 |
30-8796531 |
BEARING, Ball |
| 15 |
23-8271891 |
SLEEVE |
| 16 |
11-8271901 |
NUT |
| 17 |
12-36001 |
WASHER |
| 18 |
28-801405875 |
KEY |
| 19 |
15-801404875 |
SHIM, Impeller |
| 20 |
14-801403875 |
TAB WASHER |
| 21 |
10-19923062 |
SCREW, (.250-20 x .625) |
| 22 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 23 |
801410 |
BRACKET, Cable Support |
| 24 |
11-82670910 |
NUT, (.312-18) Stainless Steel |
| 25 |
17-801407 |
PIN, Dowel |
| 26 |
10-4010860 |
SCREW, (M10 x 60) Hex Flange - Stainless Steel |
| 27 |
10-4010890 |
SCREW, (M10 x 90) Hex Flange - Stainless Steel |
| 28 |
10-4010870 |
SCREW, (M10 x 70) Hex Flange - Stainless Steel |
| 29 |
10-95802 |
SCREW, (.375-16 x 2.750) Stainless Steel |
| 30 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
▶Linkage, Bigfoot (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 2 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 3 |
11-401196 |
NUT, (M6) |
| 4 |
42942 |
CAP |
| 5 |
826587 |
RETAINER |
| 6 |
822682A4 |
LEVER, Throttle |
| 7 |
23-825078 |
BUSHING |
| 8 |
822459 |
RETAINER |
| 9 |
8259571 |
LEVER, Shift |
| 10 |
827706A4 |
BRACKET |
| 11 |
98889 |
LATCH |
| 12 |
10-8248324 |
SCREW, (M6 x 16) |
| 13 |
23-15885 |
SLEEVE |
| 14 |
893777 |
SHIFT ROD |
| 15 |
8501631 |
GUIDE, Shift Rod |
| 16 |
893769A01 |
SHIFT LINK |
| 17 |
23-48475 |
BUSHING |
| 18 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 |
11-401386 |
NUT, (M6) |
| 20 |
18-210711 |
COTTER PIN |
| 21 |
850166T2 |
LEVER ASSEMBLY, Shift Shaft Comment: SN# 0G960499 & Below |
| 22 |
23-850165 |
BUSHING |
| 23 |
8262311 |
CAM |
| 24 |
23-309772 |
SPACER |
| 25 |
12-4002314 |
WASHER |
| 26 |
10-40056107 |
SCREW, (M5 x 16) |
▶Linkage, Non-Bigfoot (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 2 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 3 |
11-401196 |
NUT, (M6) |
| 4 |
42942 |
CAP |
| 5 |
826587 |
RETAINER |
| 6 |
822682A4 |
LEVER, Throttle |
| 7 |
23-825078 |
BUSHING |
| 8 |
822459 |
RETAINER Comment: Non-Handle |
| 9 |
8259571 |
LEVER, Shift Comment: Non-Handle |
| 10 |
827706A4 |
BRACKET Comment: Non-Handle |
| 11 |
98889 |
LATCH Comment: Non-Handle |
| 12 |
10-8248324 |
SCREW, (M6 x 16) Comment: Non-Handle |
| 13 |
23-15885 |
SLEEVE Comment: Non-Handle |
| 14 |
882820 |
SHIFT ROD Comment: Non-Handle |
| 15 |
8262312 |
CAM, Throttle Comment: 40 Italian |
| 16 |
23-309772 |
SPACER |
| 17 |
12-4002314 |
WASHER |
| 18 |
10-40056107 |
SCREW, (M5 x 16) |
| 19 |
826588A4 |
SHIFT SHAFT ASSEMBLY, Horizontal |
| 20 |
8277071 |
RETAINER |
| 21 |
12-8M0214930 |
WASHER |
| 22 |
18-210711 |
COTTER PIN |
| 23 |
24-826077 |
SPRING, Detent |
| 24 |
24-824993 |
SPRING, Backing |
| 25 |
824994 |
SPRING, Plate |
| 26 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 27 |
87-8M0052927 |
SWITCH Comment: Handle Models |
| 28 |
10-88075020 |
SCREW, (M3.5 x 20) Stainless Steel Comment: Handle Models |
| 29 |
824923 |
PLATE Comment: Handle Models |
▶Lube Chart (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NOPART |
NO PARTS LIST |
▶Manual Tilt Components (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893922A01 |
O-RING KIT |
| 1 |
8M0118572 |
SHOCK ROD ASSEMBLY |
| 2 |
893903A01 |
PISTON ASSEMBLY, Trim Memory |
| 3 |
25-893917A01 |
O-RING KIT, Cylinder |
| 4 |
NSS |
NOT SOLD SEPARATE, O Ring |
| 5 |
893918A01 |
CYLINDER ASSEMBLY |
| 6 |
893919A01 |
SCREW AND SEAL KIT |
| 7 |
893920A01 |
ACCUMULATOR ASSEMBLY |
| 8 |
893921A01 |
VALVE BODY ASSEMBLY |
| 9 |
893923A01 |
CAM KIT |
| 10 |
893924A01 |
VALVE KIT, Velocity |
| 11 |
893925A01 |
REPAIR KIT |
| 12 |
8M0207768 |
CABLE ASSEMBLY, Ground |
| 13 |
17-19607 |
PIN |
| 14 |
17-821539 |
PIN, Trilobe |
▶Oil Injection Components (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1263-812718T1 |
TANK ASSEMBLY, Oil |
| 2 |
36-828765A2 |
CAP ASSEMBLY |
| 3 |
NSS |
NOT SOLD SEPARATE, Tether |
| 4 |
11-821285 |
PUSH NUT |
| 5 |
8M0039080 |
SEAL |
| 6 |
19299A1 |
VENT ASSEMBLY |
| 7 |
21-64871 |
VALVE |
| 8 |
25-813644002 |
GROMMET |
| 9 |
99162001 |
BOOT |
| 10 |
8M0039085 |
BOOT |
| 11 |
87-12886A6 |
SWITCH ASSEMBLY |
| 12 |
10-58376 |
SCREW, (.164-18 x .375) |
| 13 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 14 |
818902A1 |
PUMP ASSEMBLY, Oil Injection |
| 15 |
25-8M0204667 |
O-RING |
| 16 |
25-36390 |
O-RING |
| 17 |
10-40011108 |
SCREW, (M5 x 20) Stainless Steel |
| 18 |
43-19277 |
GEAR, Driven |
| 19 |
23-19278A2 |
BEARING ASSEMBLY |
| 20 |
23-17597 |
BUSHING (Flanged) |
| 21 |
23-17596 |
BUSHING |
| 22 |
32-82381335 |
TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh) |
| 23 |
8M0084729 |
LINK |
▶Power Trim Components (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-826802A15 |
HARNESS/RELAY ASSEMBLY |
| 1 |
855833 |
SHOCK ROD KIT Comment: Bigfoot SN# BEL-0P040441 & Below |
| 2 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 3 |
25-8M0171819 |
O-RING KIT, Rebuild |
| 4 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 5 |
893904T01 |
CYLINDER ASSEMBLY |
| 6 |
893944A01 |
VALVE KIT, Trim Limit Comment: Bigfoot |
| 7 |
893906A02 |
PUMP ASSEMBLY |
| 8 |
893907A02 |
MOTOR KIT |
| 9 |
22-8134351 |
PLUG |
| 10 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 11 |
893909A02 |
MANIFOLD KIT |
| 12 |
10-809876A1 |
SCREW KIT, Motor |
| 13 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 14 |
35-893912A02 |
FILTER KIT |
| 15 |
893913A02 |
POPPET KIT |
| 16 |
88238A18 |
CABLE ASSEMBLY |
| 17 |
17-821539 |
PIN, Trilobe |
| 18 |
17-19607 |
PIN |
| 19 |
17-822869001 |
PIN |
| 20 |
84-826802A12 |
HARNESS ASSEMBLY |
| 21 |
8M0207773 |
RELAY ASSEMBLY |
| 22 |
828102 |
BRACKET |
| 23 |
25-818967 |
GROMMET |
| 24 |
23-8M0214955 |
BUSHING |
| 25 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Relay |
| 26 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 27 |
13541 |
PLUG, Male |
| 28 |
84-852539A1 |
HARNESS ASSEMBLY, Adaptor |
▶Remote Oil Tank, Aramark Engines (9 parts)
| Ref |
OEM Part # |
Part Name |
| NS |
1257-8742A22 |
TANK ASSEMBLY, Remote Oil |
| 1 |
1263-812718A3 |
TANK ASSEMBLY, Oil |
| 2 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length) |
| 3 |
22-8M0207780 |
FITTING |
| 4 |
32-858853 |
HOSE |
| 5 |
22-858955 |
CONNECTOR |
| 6 |
21-826810 |
CHECK VALVE |
| 7 |
22-64706001 |
TEE |
| 8 |
22-196881 |
FITTING, (90 Degree) (90 Degree) |
▶Service/Support Material (2 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-804665A04 |
DECAL, EPA Label Information Comment: (2004) |
| 0 |
37-804655A00 |
DECAL, EPA Label Information Comment: (2000) |
▶Starter Assembly, Manual (38 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816728T14 |
STARTER ASSEMBLY, Recoil |
| 1 |
85174A1 |
HANDLE ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE |
| 3 |
8167652 |
REST |
| 4 |
8M0043161 |
SEAL |
| 5 |
10-82170475 |
SCREW, (M6 x 75) |
| 6 |
23-821702 |
SPACER |
| 7 |
23-816086 |
BUSHING |
| 8 |
25-815795 |
GROMMET |
| 9 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 10 |
11-401366 |
NUT, (M6) |
| 11 |
8567541 |
CABLE, Interlock |
| 12 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 13 |
12-73288 |
WASHER, (.220 x .500 x .030) Stainless Steel |
| 14 |
18-26811 |
COTTER PIN |
| 15 |
10-878608 |
SCREW, (#10-16 x .500) |
| 16 |
18-26811 |
COTTER PIN |
| 17 |
816728T05 |
HOUSING |
| 18 |
24-826791 |
SPRING |
| 19 |
8166903 |
LEVER |
| 20 |
816712T01 |
CAM |
| 21 |
816711 |
RETAINER |
| 22 |
10-8182491 |
SCREW, (#10-16 x 1.00) |
| 23 |
13-826229 |
LOCKWASHER, Spring |
| 24 |
24-86857T01 |
SPRING |
| 25 |
50-825269T01 |
SHEAVE, Starter |
| 26 |
24-86851T02 |
SPRING |
| 27 |
868501 |
CAM |
| 28 |
53-86849T01 |
RING, Retaining |
| 29 |
50-12066Q10 |
ROPE |
| 30 |
24-868523 |
SPRING |
| 31 |
86853T01 |
CAM |
| 32 |
10-826253 |
SCREW, (.250-20 x .625) |
| 33 |
8M0183792 |
BUSHING |
| 34 |
53-818853 |
RING, Retaining |
| 35 |
NSS |
NOT SOLD SEPARATE, Decal-Timing |
| 36 |
NSS |
NOT SOLD SEPARATE, Decal-Full Throttle Timing |
| 37 |
37-804665A04 |
DECAL, EPA Label Information Comment: (2004) |
▶Starter Motor (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-898265001 |
STARTER MOTOR ASSEMBLY |
| 2 |
10-965661 |
THRU BOLT |
| 3 |
906431 |
DRIVE KIT |
| 4 |
685751 |
DRIVE ASSEMBLY |
| 5 |
8236392 |
DRIVE CAP |
| 6 |
8236382 |
ARMATURE |
| 7 |
8119011 |
CAP, Commutator |
| 8 |
898265016 |
BRUSH/SPRING KIT |
| 9 |
898265014 |
HOLDER |
| 10 |
F15158 |
SCREW |
| 11 |
10-81893450 |
SCREW, (M8 x 50) |
| 12 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 13 |
11-64015 |
NUT, (.250-20) |
| 14 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-High Voltage |
| 15 |
84-93388A13 |
CABLE ASSEMBLY |
| 16 |
823989 |
BRACKET, Oil Tank |
▶Steerig Handle Kit (56 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816366A48 |
STEERING HANDLE KIT |
| NS |
8949112 |
KEY, Ignition (2F) |
| 1 |
816366T3 |
BRACKET |
| 2 |
NSS |
NOT SOLD SEPARATE, Decal-Shift |
| 3 |
16-815802 |
STUD, (M10 x 150 x 58) |
| 4 |
14-815806 |
TAB WASHER |
| 5 |
11-40125100 |
NUT, (M10) |
| 6 |
84-815851A2 |
HARNESS ASSEMBLY, Stop Comment: (Manual) |
| 7 |
84-821028A2 |
CABLE ASSEMBLY Comment: (Manual) |
| 8 |
815803 |
PLUG Comment: (Manual) |
| 9 |
121051 |
GROMMET |
| 10 |
8158041 |
COVER |
| 11 |
10-878608 |
SCREW, (#10-16 x .500) |
| 12 |
816051A2 |
HORN ASSEMBLY |
| 13 |
19-889730 |
PLUG Comment: (Manual) |
| 14 |
87-11083A4 |
SWITCH ASSEMBLY, Stop Comment: (Power Trim) |
| 15 |
15920Q54 |
LANYARD ASSEMBLY Comment: (Power Trim) |
| 16 |
8M0032846 |
RETAINER, Brass |
| 17 |
84-11149A3 |
CABLE ASSEMBLY |
| 18 |
16-8M0034440 |
STUD, (M10 x 2.12) |
| 19 |
11-400636 |
NUT |
| 20 |
12-823933 |
WASHER, (.405 x .760 x .060) Delrin |
| 21 |
816367F5 |
LEVER |
| 22 |
10-4000357 |
SCREW, (M8 x 45) |
| 23 |
14-8158051 |
TAB WASHER |
| 24 |
23-8159831 |
BUSHING |
| 25 |
12-824610 |
WASHER, Plastic |
| 26 |
12-823970 |
WASHER |
| 27 |
12-814803 |
WASHER |
| 28 |
495636 |
SHIFT ROD |
| 29 |
11-64015 |
NUT, (.250-20) |
| 30 |
48419T |
ROD END |
| 31 |
23-26856 |
BUSHING |
| 32 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 33 |
18-25191 |
COTTER PIN |
| 34 |
12016A2 |
DETENT/SPRING KIT |
| 35 |
NSS |
NOT SOLD SEPARATE, Spring |
| 36 |
16-8M0034452 |
STUD, (.375-24 x 1.125) |
| 37 |
98530 |
KNOB |
| 38 |
816416A3 |
LEVER KIT |
| 39 |
NSS |
NOT SOLD SEPARATE, Brake |
| 40 |
816564 |
DRIVER |
| 41 |
12-816576 |
WASHER |
| 42 |
8165621 |
DISC |
| 43 |
8164131 |
ARM (TOP) |
| 44 |
8164141 |
ARM (BOTTOM) |
| 45 |
84-12649A5 |
HARNESS ASSEMBLY |
| 46 |
87-88107A5 |
SWITCH KIT, Key Comment: (For Key -Reference Key List) |
| 47 |
11-879755 |
NUT, Special - Black Nylon Comment: (Black Nylon) |
| 48 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim) |
| 49 |
87-14645A4 |
TRIM SWITCH Comment: (Power Trim) |
| 50 |
49440 |
NUT, (.468-32) Comment: (Power Trim) |
| 51 |
87-8M0052927 |
SWITCH Comment: (Power Trim) |
| 52 |
10-12110 |
SCREW, (#6-32 x .750) Comment: (Power Trim) |
| 53 |
54-648552 |
CLIP |
| 54 |
10-878608 |
SCREW, (#10-16 x .500) |
▶Steering Arm (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11-896963 |
NUT, (M12) |
| 2 |
893773002 |
STRAP |
| 3 |
8M0224385 |
MOUNT |
| 4 |
8M0156878 |
BUMPER |
| 5 |
8M0156878 |
BUMPER Comment: Bigfoot |
| 6 |
53-89531 |
RING, Retaining |
| 7 |
8M0118183 |
ARM, Steering Comment: Gray |
| 8 |
8M0184092 |
BRACKET Comment: Non Handle |
| 9 |
14-8M0009820 |
TAB WASHER Comment: Non Handle |
| 10 |
10-4000377 |
SCREW, (M10 x 30) Comment: Non Handle |
| 11 |
10-898835001 |
BOLT, (M12 x 154) |
| 12 |
12-4002321 |
WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: Bigfoot |
| 13 |
23-8279971 |
SPACER |
| 14 |
8M0219909 |
SWIVEL TUBE Comment: Bigfoot |
| 15 |
84-88238T01 |
CABLE ASSEMBLY |
| 16 |
8M0207768 |
CABLE ASSEMBLY, Ground |
| 17 |
10-823567105 |
SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 18 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel Comment: Bigfoot |
| 19 |
893703 |
BRACKET |
| 20 |
10-878607 |
SCREW, (#10-16 x .380) |
| 21 |
11-40140 |
NUT, (M10) |
| 22 |
11-8M0204726 |
NUT, (.375-24) Comment: Handle |
| 23 |
823792 |
LEVER Comment: Handle |
| 24 |
12-29330 |
WASHER Comment: Handle |
| 25 |
821961 |
ROD, Threaded Comment: Handle |
| 26 |
821957 |
BRAKE PLATE Comment: Handle |
| 27 |
8165621 |
DISC Comment: Handle |
| 28 |
8M0007471 |
PLATE Comment: Handle |
| 29 |
8165621 |
DISC Comment: Handle |
| 30 |
10-768042 |
SHOULDER SCREW, Hex Comment: Handle |
▶Steering Handle (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
12019A1 |
CABLE KIT, Throttle |
| 1 |
12020A3 |
HANDLE ASSEMBLY, Steering Arm Comment: (Black) |
| 2 |
23-42992T02 |
BUSHING |
| 3 |
22-8M0169589 |
FITTING, Grease |
| 4 |
48414 |
HOUSING |
| 5 |
48519 |
PLATE |
| 6 |
27-48518 |
GASKET |
| 7 |
10-878609 |
SCREW, (#10-16 x .600) |
| 8 |
54-889729 |
CLAMP |
| 9 |
10-40007112 |
SCREW, (M5 x 40) |
| 10 |
10-32,11-816874 |
WING NUT, |
| 11 |
87-823609A15 |
SWITCH KIT, Stop - Throttle Handle |
| 12 |
87-8M0104612 |
SWITCH ASSEMBLY, Stop |
| 13 |
54-648551 |
CLAMP |
| 14 |
NSS |
NOT SOLD SEPARATE, Insulator |
| 15 |
NSS |
NOT SOLD SEPARATE, Decal-Throttle |
| 16 |
10-62568 |
SCREW, (#10-16 x .375) |
| 17 |
8M0221732 |
GRIP |
| 18 |
54-648552 |
CLIP |
| 19 |
8885242 |
CONDUIT |
| 20 |
8M0026078 |
GUIDE TUBE |
| 21 |
89578 |
BARREL |
| 22 |
10-32,10-824081 |
SET SCREW, |
| 23 |
12019 |
CABLE ASSEMBLY |
| 24 |
8M0204660 |
GUIDE |
| 25 |
20007 |
ANCHOR |
| 26 |
8-32,10-8M0204644 |
SET SCREW, |
| 27 |
10-823567105 |
SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 28 |
48416 |
CAP |
| 29 |
12-4002319 |
WASHER |
| 30 |
12-12024 |
WASHER, (.402 x .787 x .039 Bellevi) |
| 31 |
23-146011 |
SPACER |
| 32 |
12018A4 |
TUBE ASSEMBLY, Throttle |
| 33 |
NSS |
NOT SOLD SEPARATE, Roll Pin |
| 34 |
NSS |
NOT SOLD SEPARATE, Drive Wheel |
| 35 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 36 |
11-40140 |
NUT, (M10) |
▶Swivel Bracket (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19608A14 |
LINK ROD Comment: Non Handle |
| 2 |
10-823919 |
SCREW, (.375-24 x 1.500) Comment: Non Handle |
| 3 |
12-8M0109680 |
WASHER, (.390 x .546 x .12) Comment: Non Handle |
| 4 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel Comment: Non Handle |
| 5 |
11-8M0204726 |
NUT, (.375-24) Comment: Non Handle |
| 6 |
822397 |
PUCK Comment: Non Handle |
| 7 |
23-8217711 |
BUSHING |
| 8 |
1401-850066T01 |
SWIVEL BRACKET ASSEMBLY Comment: Gray |
| 9 |
23-19606 |
BEARING |
| 10 |
22-8M0169589 |
FITTING, Grease |
| 11 |
37-8237011 |
DECAL, Co-Pilot |
| 12 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 13 |
23-821777 |
BUSHING, Lower |
| 14 |
26-8M0205512 |
SEAL |
| 15 |
10-40011149 |
SCREW, (M8 x 25) Stainless Steel Comment: Non Handle |
| 16 |
8282451 |
SEAL Comment: Non Handle |
| 17 |
23-823507 |
BUSHING Comment: Non Bigfoot |
| 18 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric) |
| 19 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel Comment: (Electric) |
| 20 |
12-52865 |
WASHER |
| 21 |
17-823876 |
PIN, Handle |
| 22 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 23 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 24 |
NSS |
NOT SOLD SEPARATE, Decal-Serialization |
▶Throttle Lever and Linkage (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
42946T1 |
LEVER, Throttle |
| 2 |
10-817582 |
SCREW, Adjusting (M5 x 35) |
| 3 |
11-400211 |
NUT, (M5) Stainless Steel |
| 4 |
42927 |
INSERT |
| 5 |
12-35459 |
WASHER |
| 6 |
11-401386 |
NUT, (M6) Stainless Steel |
| 7 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 8 |
11-400212 |
NUT, (M6) Stainless Steel |
| 9 |
42942 |
CAP |
| 10 |
23-812930A1 |
BUSHING |
| 11 |
NSS |
NOT SOLD SEPARATE, Insert |
| 12 |
10-4007180 |
SCREW, (M10 x 45) |
| 13 |
23-8M0215006 |
BUSHING |
| 14 |
24-55162 |
SPRING |
| 15 |
12-42980 |
WASHER |
| 16 |
19663T02 |
LEVER, Spark Advance |
| 17 |
878172 |
ROD, Spark Advance |
| 18 |
93254 |
SWIVEL BASE |
| 19 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 20 |
11-400212 |
NUT, (M6) Stainless Steel |
| 21 |
42942 |
CAP |
| 22 |
93421 |
SWIVEL BALL |
| 23 |
16-8161949 |
STUD |
| 24 |
24-817702 |
SPRING |
| 25 |
828160A2 |
CAM ASSEMBLY, Throttle |
| 26 |
878174 |
ROD, Throttle |
| 27 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 28 |
11-401386 |
NUT, (M6) Stainless Steel |
| 29 |
12-828494 |
WASHER |
▶Tiller Handle (48 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-8M0032728 |
DECAL, Lanyard, Black |
| 1 |
822148T06 |
COVER KIT |
| 2 |
822150 |
PULLEY |
| 3 |
NSS |
NOT SOLD SEPARATE, Case |
| 4 |
10-878608 |
SCREW, (#10-16 x .500) |
| 5 |
4324210 |
CABLE ASSEMBLY, Throttle (30.50 Inches) |
| 6 |
4324211 |
CABLE ASSEMBLY, Throttle (41.50 Inches) |
| 7 |
85-960099 |
SLEEVE, (12.00 Inches) |
| 8 |
10-82526225 |
SCREW, (M8 x 25 MM) |
| 9 |
822407F2 |
COVER Comment: Gray |
| 10 |
23-821477 |
BUSHING |
| 11 |
828813T2 |
ARM, Steering Handle Comment: Gray |
| 12 |
822441 |
RETAINER |
| 13 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
892995 |
LOCK, Throttle |
| 16 |
24-96203 |
SPRING |
| 17 |
821972T |
KNOB, Throttle |
| 18 |
824918 |
CLIP |
| 19 |
87-823609A12 |
SWITCH ASSEMBLY, Start |
| 20 |
889734 |
HOUSING |
| 21 |
37-855262 |
DECAL |
| 22 |
8M0138696 |
TILLER TUBE |
| 23 |
37-8242004 |
DECAL |
| 24 |
821465 |
HANDLE, Throttle |
| 25 |
8M0221732 |
GRIP |
| 26 |
87-8M0104614 |
SWITCH, Stop |
| 27 |
10-82239312 |
SCREW, (M5 x 12) |
| 28 |
12-8M0214930 |
WASHER |
| 29 |
84-8M0088388 |
ALARM |
| 30 |
823687 |
CLIP |
| 31 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 32 |
NSS |
NOT SOLD SEPARATE, Decal-Shift |
| 33 |
87-11083A31 |
SWITCH, Stop |
| 34 |
15920Q54 |
LANYARD ASSEMBLY |
| 35 |
8M0032846 |
RETAINER, Brass |
| 36 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 37 |
830180A01 |
HANDLE |
| 38 |
23-830181 |
BUSHING |
| 39 |
8301821 |
SHIFT ROD |
| 40 |
12-8M0214930 |
WASHER |
| 41 |
821455A5 |
BRACKET, Tiller Comment: Gray |
| 42 |
13-826792 |
WAVE WASHER |
| 43 |
23-821477 |
BUSHING |
| 44 |
12-827314 |
WASHER |
| 45 |
32-828547633 |
CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) |
| 46 |
14-8M0009820 |
TAB WASHER |
| 47 |
10-82484890 |
SCREW, (M10 x 90) |
▶Tools, Special (2 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-14310T1 |
WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) |
| 0 |
91-63209 |
HEAT LAMP Comment: Trim/Tilt System |
▶Top Cowl (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4019-825239T4 |
TOP COWL ASSEMBLY Comment: Silver |
| 2 |
826291F1 |
LATCH Comment: Silver |
| 3 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 4 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 5 |
11-8237515 |
NUT, (M4) |
| 6 |
8M0153618 |
SEAL |
| 7 |
825243A03 |
SOUND BLANKET KIT |
| 8 |
NSS |
NOT SOLD SEPARATE, Sound Blanket-Top |
| 9 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 10 |
10-8248324 |
SCREW, (M6 x 16) |
| 11 |
8M0038412 |
BRACKET |
| 12 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 13 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 14 |
11-8237515 |
NUT, (M4) |
| 15 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
▶Transom Bracket (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3418-822866A2 |
BRACKET ASSEMBLY, Transom Comment: Port-Gray |
| 2 |
22-8M0169588 |
FITTING, Grease |
| 3 |
17-99604 |
PIN, Groove |
| 4 |
3418-822865F3 |
BRACKET, Transom Comment: Starboard-Gray |
| 5 |
19618A3 |
LEVER ASSEMBLY, Tilt Lock Comment: Gray |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB Comment: Gray |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
BRACKET, Anchor Comment: Gray |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-4000355 |
SCREW, (M8 x 35) |
| 17 |
13-400257 |
LOCKWASHER, (M8) |
| 18 |
11-401388 |
NUT, (M8) |
| 19 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock Comment: Non Power Trim |
| 20 |
24-821461 |
SPRING Comment: Non Power Trim |
| 21 |
8M0041938 |
TILT TUBE |
| 22 |
11-858869 |
NUT, (7/8-14) |
| 23 |
19624A1 |
SEAL KIT Comment: Non Handle |
| 24 |
25-29619 |
O-RING, (.583 x .103) Comment: Non Handle |
| 25 |
23-78861 |
SPACER Comment: Non Handle |
| 26 |
54-22740 |
CLIP Comment: Power Trim |
| 27 |
8M0084613 |
C WASHER Comment: Power Trim |
| 28 |
10-878609 |
SCREW, (#10-16 x .600) Comment: Power Trim |
| 29 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 30 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 31 |
11-91962 |
NUT, (.500-20) |
| 32 |
8M0084737 |
LINK Comment: Non Power Trim |
| 33 |
19615A05 |
LEVER ASSEMBLY, Tilt Comment: Non Power Trim |
| 34 |
23-812707 |
BUSHING Comment: Non Power Trim |
| 35 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black Comment: Non Power Trim |
| 36 |
13-99611 |
WAVE WASHER Comment: Non Power Trim |
| 37 |
8M0007469 |
TILT KNOB Comment: Non Power Trim |
| 38 |
10-19611 |
SCREW, (.375-16 x .62) Comment: Non Power Trim |
| 39 |
10-4009040 |
SCREW, (M10 x 40) Stainless Steel |
| 40 |
12-4002319 |
WASHER |
| 41 |
11-40140 |
NUT, (M10) |
| 42 |
37-830253 |
DECAL, Tilt Lock |
▶Transom Bracket(Electric) (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3418-822866T04 |
BRACKET ASSEMBLY, Transom Comment: (Black-Port) |
| 2 |
22-8M0169588 |
FITTING, Grease |
| 3 |
17-99604 |
PIN, Groove |
| 4 |
3418-822865T05 |
BRACKET, Transom Comment: (Black-Starboard) |
| 5 |
893704T01 |
LEVER ASSEMBLY, Tilt Lock Comment: (Black) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709 |
KNOB Comment: (Black) |
| 10 |
17-99615 |
PIN, Groove |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F5 |
BRACKET, Anchor Comment: (Black) |
| 13 |
97-818298Q1 |
ANODE KIT |
| 14 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
10-85594030 |
SCREW, (M8 x 30) |
| 17 |
10-8M0000586 |
SCREW, (M8 x 35) |
| 18 |
12-843108 |
WASHER, (.330 x .560 x .060) Stainless Steel |
| 19 |
11-401388 |
NUT, (M8) Stainless Steel |
| 20 |
17-8M0026068 |
PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim) |
| 21 |
24-821461 |
SPRING Comment: (Non Power Trim) |
| 22 |
8M0041938 |
TILT TUBE |
| 23 |
11-858869 |
NUT, (.875-14) |
| 24 |
10-814259 |
SCREW, (.500-20 x 4.00) |
| 25 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 26 |
11-82671117 |
NUT, (.500-20) |
| 27 |
8M0084737 |
LINK Comment: (Non Power Trim) |
| 28 |
19615A05 |
LEVER ASSEMBLY, Tilt Comment: (Non Power Trim) |
| 29 |
23-812707 |
BUSHING Comment: (Non Power Trim) |
| 30 |
12-8M0042643 |
WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim) |
| 31 |
13-99611 |
WAVE WASHER Comment: (Non Power Trim) |
| 32 |
8M0007469 |
TILT KNOB Comment: (Non Power Trim) |
| 33 |
10-19611 |
SCREW, (.375-16 x .62) Comment: (Non Power Trim) |
| 34 |
37-830253 |
DECAL, Tilt Lock Comment: (Non Power Trim) |
| 35 |
19624A1 |
SEAL KIT |
| 36 |
25-29619 |
O-RING, (.583 x .103) |
| 37 |
23-78861 |
SPACER |
| 38 |
54-22740 |
CLIP Comment: (Power Trim) |
| 39 |
8M0084613 |
C WASHER Comment: (Power Trim) |
| 40 |
10-878608 |
SCREW, (#10-16 x .500) Comment: (Power Trim) |
▶Trim Switch Kit (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-18286A18 |
SWITCH KIT, Trim (10.00 Feet) |
| 1 |
18861 |
RETAINER |
| 2 |
814820 |
ADAPTOR |
| 3 |
NSS |
NOT SOLD SEPARATE, Switch |
| 4 |
88-8M0207796 |
FUSE, 20 Ampere |
| 5 |
84-95084A2 |
CABLE ASSEMBLY |
| 6 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
| 7 |
10-813523 |
SCREW, (#10-16 x 2.25) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 45 BODENSEE (4-STROKE) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
