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🔎 Mercury 402, 40 (2 CYL.) Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 402, 40 (2 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 40 HP |
| Displacement | 995 cc |
| Bore x Stroke | 65 mm x 75 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 3.0 L (3.17 quart) |
| Recommended Engine Oil | SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity | 440 mL (14.9 fl oz) |
| Idle Speed (in gear) | 700 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5500-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Below are common maintenance scenarios for the Mercury 402, 40 (2 CYL.):
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 402, 40 (2 CYL.).
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-78028A78 | GASKET SET |
| 1 | 2139-7642A2 | BOTTOM COWL ASSEMBLY |
| 2 | 48472 | COVER, PLUG - BOTTOM COWL HARNESS HOLE Comment: MANUAL |
| 3 | 10-61802 | SCREW, PLUG COVER TO BOTTOM COWL (7/8") Comment: MANUAL |
| 4 | 88618 | PLUG, BOTTOM COWL Comment: MANUAL |
| 5 | 10-48409 | SCREW, (#10-16 x .625) Stainless Steel, PLUG TO BOTTOM COWL Comment: MANUAL |
| 6 | 12-8M0204666 | WASHER, (.203 x .500 x .032), PLUG SCREW Comment: MANUAL |
| 7 | 27-628601 | GASKET |
| 8 | 39622 | SEAL, RUBBER |
| 9 | 42818A1 | PLATE ASSEMBLY, EXHAUST EXTENSION |
| 10 | 23-71980 | BUSHING, FLANGE EXHAUST PLATE |
| 11 | 12-38453 | WASHER, NYLON - WATER OUTLET TUBE |
| 12 | 26-38452 | SEAL, RUBBER |
| 13 | 79799 | HOUSING, WATER INLET TUBE SEAL |
| 14 | 27-797971 | GASKET, HOUSING |
| 15 | 10-79798 | SCREW, (#10-32 x 1.380) |
| 16 | 27-385011 | GASKET |
| 17 | 37637 | BOOT, FUEL CONNECTOR - BOTTOM COWL |
| 18 | 39616 | BOOT, CONTROL CABLE - BOTTOM COWL |
| 19 | 39555 | COVER PLATE |
| 20 | 10-8M0113176 | SCREW, (#10-24 x .375), COVER PLATE TO BOTTOM COWL |
| 21 | 76176 | LEVER, FRONT COVER |
| 22 | 24-76177 | SPRING, FRONT COVER LEVER |
| 23 | 17-26541 | PIN, Roll, LEVER TO BOTTOM COWL |
| 24 | 47969 | KNOB AND SHAFT, CHOKE |
| 25 | 12-30314 | WASHER, CHOKE SHAFT |
| 26 | 24-47968 | SPRING, COMPRESSION - CHOKE SHAFT |
| 27 | 55180 | LEVER, CHOKE |
| 28 | 87-69508A9 | SWITCH ASSEMBLY, Stop Comment: MANUAL SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 29 | 87-99525A1 | COVER ASSEMBLY, STOP SWITCH Comment: MANUAL |
| 30 | 11-69844 | NUT, STOP SWITCH Comment: MANUAL |
| 31 | 84-88238T01 | CABLE ASSEMBLY, BOTTOM COWL |
| 32 | 10-8M0113176 | SCREW, (#10-24 x .375), GROUND STRAP |
| 33 | 76132 | BRACKET, SUPPORT - TOP COWL (REAR) |
| 34 | 60577 | MOUNT, RUBBER - REAR SUPPORT BRACKET |
| 35 | 12-69056 | WASHER, (.255 x .625 x .0312), RUBBER MOUNT |
| 36 | 13-26992 | LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT |
| 37 | 11-36069 | NUT, RUBBER MOUNT |
| 38 | 90435 | MOUNT, RUBBER - REAR SUPPORT BRACKET |
| 39 | 11-36069 | NUT, RUBBER MOUNT |
| 40 | 10-37562 | SCREW, (.312-18 x 1.00) Stainless Steel |
| 41 | 13-8M0204647 | LOCKWASHER, (.312), REAR SUPPORT BRACKET SCREW |
| 42 | 95967T | BRACKET, SUPPORT - TOP COWL (FRONT) |
| 43 | 31014 | MOUNT, RUBBER - FRONT SUPPORT BRACKET |
| 44 | 12-69056 | WASHER, (.255 x .625 x .0312), RUBBER MOUNT |
| 45 | 13-26992 | LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT |
| 46 | 11-36069 | NUT, RUBBER MOUNT |
| 47 | 10-37562 | SCREW, (.312-18 x 1.00) Stainless Steel |
| 48 | 13-8M0204647 | LOCKWASHER, (.312), FRONT SUPPORT BRACKET SCREW |
| 49 | 90435 | MOUNT, RUBBER - FRONT SUPPORT BRACKET |
| 50 | 11-36069 | NUT, RUBBER MOUNT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1395-51091 | REPAIR PARTS KIT Comment: WMK-38 |
| 1 | 1368-7226A19 | CARBURETOR ASSEMBLY Comment: WMK-38 |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 3 | NSS | NOT SOLD SEPARATE, PIN, FLOAT LEVER PINION |
| 4 | NSS | NOT SOLD SEPARATE, LEVER, FLOAT (LOWER) |
| 5 | NSS | NOT SOLD SEPARATE, LEVER, FLOAT (UPPER) |
| 6 | 1395-83181 | NEEDLE, Inlet |
| 7 | NSS | NOT SOLD SEPARATE, GASKET, INLET SEAT |
| 8 | NSS | NOT SOLD SEPARATE, GASKET, FLOAT BOWL COVER |
| 9 | 1395-9016 | COVER, FLOAT BOWL Comment: WMK-38 |
| 10 | 1395-5733 | JET, Main (.092) Comment: WMK-38 |
| 11 | 1395-5734 | HOSE, ECONOMIZER |
| 12 | 10-52195 | SCREW, FLOAT BOWL COVER |
| 13 | 1395-4804 | SCREW, FLOAT BOWL COVER |
| 14 | 8,13-26995 | LOCKWASHER, Stainless Steel, FLOAT BOWL COVER SCREW |
| 15 | 92880 | LEVER, THROTTLE Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 16 | 10-60293 | SCREW, (#5-40 x .500), THROTTLE LEVER Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 17 | 11-92500 | PUSH NUT, THROTTLE LEVER SCREW Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 18 | 1395-8641 | SHAFT, Throttle Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 19 | NSS | NOT SOLD SEPARATE, IDLE TUBE |
| 20 | 1395-4540 | SCREW, BODY (IDLE TUBE) |
| 21 | 1395-9017 | SHUTTER, Throttle Comment: WMK-38 |
| 22 | NSS | NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER |
| 23 | NSS | NOT SOLD SEPARATE, SPRING, IDLE ADJUSTMENT SCREW |
| 24 | NSS | NOT SOLD SEPARATE, SCREW, IDLE ADJUSTMENT |
| 25 | NSS | NOT SOLD SEPARATE, MAIN NOZZLE |
| 26 | 1395-4542 | SCREW, PLUG - MAIN NOZZLE |
| 27 | 1395-6030 | JET, (.070), MAIN FUEL |
| 28 | 1395-4541 | SCREW, PLUG - MAIN FUEL JET CHANNEL |
| 29 | NSS | NOT SOLD SEPARATE, GASKET, JET CHANNEL PLUG SCREW |
| 30 | NSS | NOT SOLD SEPARATE, SPRING, THROTTLE SHAFT RETURN |
| 31 | 1395-4543 | SCREW, BODY CHANNEL |
| 32 | 52106A1 | VENTURI, Plastic |
| 33 | NSS | NOT SOLD SEPARATE, PLUG, BODY CHANNEL |
| 34 | 27-481641 | GASKET, CARBURETOR FLANGE |
| 35 | 11-64809 | NUT, CARBURETOR MOUNTING STUD |
| 36 | 16-69016 | STUD, CHOKE SHUTTER PIVOT (CARBURETOR) |
| 37 | 55179 | SHUTTER, Choke, CARBURETOR |
| 38 | 24-55163 | SPRING, TENSION - CHOKE SHUTTER |
| 39 | 12-47960 | WASHER, CHOKE SHUTTER CARBURETOR STUD |
| 40 | 10-32,11-20110 | NUT, , CHOKE SHUTTER TO CARBURETOR STUD |
| 41 | 35-57819 | SCREEN, CARBURETOR |
| 42 | 10-58185 | SCREW, (#10-32 x 1.00), SCREEN TO CARBURETOR |
| 43 | 24-57818 | SPRING, TENSION - SCREEN SCREW |
| 44 | 12-30164 | WASHER, SCREEN SCREW |
| 45 | 10-32,11-20110 | NUT, , SCREEN SCREW |
| 46 | 22-19688 | FITTING, ELBOW - CARBURETOR |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1427-5611A4 | CLAMP BRACKET ASSEMBLY Comment: (ELECTRIC) |
| 2 | 10-78492A1 | THUMB SCREW ASSEMBLY Comment: (ELECTRIC) |
| 3 | 10-78495 | SCREW, (.312-24 x .680), WASHER TO THUMB SCREW |
| 4 | 12-78493 | WASHER, THUMB SCREW |
| 5 | 75043 | CAP, THUMB SCREW Comment: (MANUAL) |
| 6 | 17-8M0026068 | PIN ASSEMBLY, Tilt Lock |
| 7 | 23-59623 | SPACER, CLAMP BRACKET STUD |
| 8 | 16-59625 | STUD, CLAMP BRACKET |
| 9 | 13-8M0204647 | LOCKWASHER, (.312), CLAMP BRACKET STUD |
| 10 | 11-28770 | NUT, (.312-24) Stainless Steel, CLAMP BRACKET STUD |
| 11 | 8M0041936 | TILT TUBE, CLAMP BRACKET TO SWIVEL BRACKET |
| 12 | 12-52864 | WASHER, CLAMP BRACKET TO SWIVEL BRACKET |
| 13 | 11-858869 | NUT, (.875-14), TILT TUBE |
| 14 | 53078 | CAP, PLASTIC - TILT TUBE |
| 15 | 10-68298 | BOLT, (.375-16 x 3.250) |
| 16 | 12-68410 | WASHER, CLAMP BRACKET BOLT (LOWER) |
| 17 | 11-82671112 | NUT, CLAMP BRACKET BOLT |
| 18 | 69540A4 | SWIVEL PIN ASSEMBLY Comment: ELECTRIC-LONG SHAFT |
| 19 | 30711 | BUMPER, STEERING ARM |
| 20 | 10-66897 | BOLT, (.437-20 x 5.250), UPPER MOUNT TO STEERING ARM |
| 21 | 62297 | BUMPER, STEERING ARM Comment: MANUAL |
| 22 | 76535T | BRACKET, RIDE-GUIDE ATTACHING Comment: MANUAL |
| 23 | 10-34352 | SCREW, (.375-24 x .875), BRACKET TO STEERING ARM Comment: MANUAL |
| 24 | 76533 | STRAP, BRACKET SCREW Comment: MANUAL |
| 25 | 12-52865 | WASHER, SWIVEL PIN |
| 26 | 1480-7655A1 | SWIVEL BRACKET Comment: (LONG SHAFT) |
| 27 | 26-32911 | SEAL, Oil, SWIVEL BRACKET |
| 28 | 22-8M0169589 | FITTING, Grease, SWIVEL BRACKET |
| 29 | 47913A2 | LEVER ASSEMBLY, TILT LOCK - PORT SIDE |
| 30 | 10-69087 | SCREW, (.312-24 x .880) |
| 31 | 11-29250 | NUT, (.312-24), TILT LOCK AND STOP LEVER SCREW |
| 32 | 47912A2 | LEVER ASSEMBLY, TILT TOP - STARBOARD SIDE |
| 33 | 23-47911 | BUSHING, TILT LOCK AND STOP LEVER |
| 34 | 13-34632 | WASHER, WAVE - TILT LOCK AND STOP LEVER |
| 35 | 12-56720 | WASHER, (.330 x .750 x .060) Stainless Steel, TILT LOCK AND STOP LEVER |
| 36 | 11-29250 | NUT, (.312-24) |
| 37 | 17-25598 | PIN, REVERSE LOCK SPRING ATTACHING |
| 38 | 56349 | SHAFT, REVERSE LOCK TO SWIVEL BRACKET |
| 39 | 14664A3 | LOCK ASSEMBLY, Reverse Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 40 | 24-29821 | SPRING, REVERSE LOCK TENSION |
| 41 | 18-45882 | COTTER PIN, REVERSE LOCK TO SHAFT |
| 42 | 12-25176 | WASHER, SWIVEL PIN TO BOTTOM YOKE (.060) |
| 43 | 77416T1 | YOKE, Bottom |
| 44 | 53-77415 | RETAINING RING, BOTTOM YOKE |
| 45 | 89813 | ROD END, PUSH ROD Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 46 | 43413A2 | ROD, PUSH - REVERSE LOCK Comment: (LONG SHAFT) SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 47 | 11-28770 | NUT, (.312-24) Stainless Steel, JAM - PUSH ROD Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 48 | 17-72524 | PIN, REVERSE LOCK LEVER |
| 49 | 18-25191 | COTTER PIN, PUSH ROD TO REVERSE LOCK |
| 50 | 933361 | GUIDE, PUSH ROD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 454-9073A1 | CRANKSHAFT ASSEMBLY |
| 2 | 78308A1 | RETAINER ASSEMBLY, BALL BEARING |
| 3 | 30-63742T | BEARING, Ball, RETAINER (CRANKSHAFT) |
| 4 | 53-63634 | RING, Retaining, BALL BEARING |
| 5 | 540-7238A2 | BEARING ASSEMBLY, Main, VALVE TYPE |
| 6 | 17-20032 | PIN, Dowel, MAIN BEARING |
| 7 | 10-45775 | SCREW, (#12-28 x .560) , MAIN BEARING CLAMPING |
| 8 | 11-45774 | NUT, MAIN BEARING CLAMPING SCREW |
| 9 | 34-56007A1 | REED SET, MAIN BEARING (MATCHED) |
| 10 | 34-56008 | STOP, Reed, MAIN BEARING REED VALVES |
| 11 | 10-20055 | SCREW, (#10-32 x .375), REED STOP MOUNTING |
| 12 | 624-8101A3 | CONNECTING ROD ASSEMBLY |
| 13 | 10-91012 | SCREW, (.250-28 Special), CONNECTING ROD Comment: USE WITHOUT NUT |
| 14 | 11-49091 | NUT, CONNECTING ROD SCREW |
| 15 | 31-62596A1 | BEARING ASSEMBLY, CRANKPIN |
| 16 | 29-8M0214934 | BEARING, PISTON PIN |
| 17 | 12-8M0032839 | WASHER, NEEDLE BEARING RETAINING |
| 18 | 774-9137A14 | PISTON ASSEMBLY Comment: (.030 OVERSIZE) |
| 19 | 53-857196 | RING, Lock, PISTON PIN |
| 20 | 39-88392A12 | RING SET, Piston - .030 Oversize |
| 21 | 28-45554 | KEY, CRANKSHAFT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-78028A78 | GASKET SET |
| 1 | 851-7940A6 | CYLINDER BLOCK ASSEMBLY |
| 2 | 66843T | BRACKET, COIL MOUNTING |
| 3 | 99436A1 | COVER, DIAPHRAGM Comment: WITH THERMOSTAT |
| 4 | 648771 | DIAPHRAGM, POPPET VALVE Comment: WITH THERMOSTAT |
| 5 | 12-76451 | WASHER, DIAPHRAGM Comment: WITH THERMOSTAT |
| 6 | 10-69570 | SCREW, (#10-16 x .750), WASHER AND DIAPHRAGM Comment: WITH THERMOSTAT |
| 7 | 75692 | THERMOSTAT Comment: WITH THERMOSTAT |
| 8 | 27-8M0204714 | GASKET, THERMOSTAT Comment: WITH THERMOSTAT |
| 9 | 86596 | POPPET VALVE, RELIEF VALVE Comment: WITH THERMOSTAT |
| 10 | 24-66852 | SPRING, COMPRESSION Comment: WITH THERMOSTAT |
| 11 | 65848 | CARRIER, POPPET VALVE Comment: WITH THERMOSTAT |
| 12 | 25-64872 | GROMMET, POPPET VALVE Comment: WITH THERMOSTAT |
| 13 | 99436A1 | COVER ASSEMBLY, COIL BRACKET Comment: W/O THERMOSTAT |
| 14 | 25-823683 | O-RING, COVER Comment: W/O THERMOSTAT |
| 15 | 10-31984 | SCREW, (.312-18 x 1.375) |
| 16 | 10-88760 | SCREW, (.312-18 x 1.250) |
| 17 | 10-58414 | SCREW (2-1/2") |
| 18 | 13-8M0204647 | LOCKWASHER, (.312), COIL MOUNTING BRACKET SCREW |
| 19 | 25-39597 | GROMMET, COIL MOUNTING BRACKET |
| 20 | 27-66847 | GASKET, COIL MOUNTING BRACKET TO BLOCK |
| 21 | 32-9938779 | HOSE, CYLINDER BLEED (8") |
| 22 | 21-42866 | CHECK VALVE, CYLINDER BLEED (TOP) |
| 23 | 21-42863 | FITTING, CYLINDER BLEED (BOTTOM) |
| 24 | 58124A27 | SWITCH ASSEMBLY, MERCURY Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 25 | 10-48409 | SCREW, (#10-16 x .625) Stainless Steel |
| 26 | 76184 | INDICATOR, TIMING Comment: ELECTRIC |
| 27 | 10-25299 | SCREW, (.312-18 x .75), INDICATOR ATTACHING Comment: ELECTRIC |
| 28 | 12-20084 | WASHER, (.328 x .562 x .062), INDICATOR ATTACHING SCREW Comment: ELECTRIC |
| 29 | 17-29908 | PIN, INDICATOR LOCATING Comment: ELECTRIC |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 61779A87 | POWERHEAD ASSEMBLY |
| 1 | 1167-8277A1 | END CAP ASSEMBLY, Upper Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 2 | 25-47254 | O-RING, UPPER END CAP |
| 3 | 31-62066T | BEARING, Roller, UPPER END CAP |
| 4 | 26-41953 | SEAL, UPPER END CAP |
| 5 | 10-30225 | SCREW AND LOCKWASHER, (.312-18 x 1.00), UPPER END CAP MOUNTING |
| 6 | 851-7940A6 | CYLINDER BLOCK ASSEMBLY |
| 7 | 16-64936 | STUD, CARBURETOR MOUNTING (1-1/4") |
| 8 | 16-68165 | STUD (1-5/8") |
| 9 | 16-87901 | STUD (4-3/8") |
| 10 | 16-68166 | STUD, (.312 x 2.125) |
| 11 | 16-68167 | STUD, (.312-18/.312-24 x 2.560) |
| 12 | 66517 | RESTRICTOR, CYLINDER BLOCK (BLEED) |
| 13 | 17-23784 | PIN, Dowel, CRANKCASE TO CYLINDER BLOCK |
| 14 | 17-20323 | PIN, Dowel, CYLINDER BLOCK TO MAIN BEARING |
| 15 | 27-55158 | GASKET, SEALING - CYLINDER BLOCK |
| 16 | 22-328022 | PLUG, Pipe (.125-27), CYLINDER BLOCK Comment: SN# USA-6228284/Australia-8075392/Belgium-9365540/Canada-7202537 & Below |
| 17 | 62064 | BRACKET, STARTER MOTOR |
| 18 | 10-21339 | SCREW, (.312-24 x 1.375) |
| 19 | 11-29250 | NUT, (.312-24), STARTER MOTOR BRACKET SCREW |
| 20 | 10-74824 | SCREW, (.312-18 x 1.250) |
| 21 | 1152-7267A1 | END CAP ASSEMBLY, Lower |
| 22 | 26-41953 | SEAL, LOWER END CAP |
| 23 | 25-823683 | O-RING, LOWER END CAP |
| 24 | 10-63365 | SCREW, END CAP TO CYLINDER BLOCK (1-1/2") |
| 25 | 25-64068 | O-RING, LOWER END CAP SCREW |
| 26 | 27-854891 | GASKET, CYLINDER BLOCK TO BAFFLE PLATE |
| 27 | 55190 | PLATE, DIVIDER - EXHAUST MANIFOLD |
| 28 | 27-854882 | GASKET, BAFFLE PLATE TO EXHAUST COVER |
| 29 | 551572 | COVER, EXHAUST MANIFOLD |
| 30 | 10-31984 | SCREW (1-3/8") |
| 31 | 10-64021 | SCREW, ADJUSTING - EXHAUST COVER (1-7/8") |
| 32 | 11-64015 | NUT, (.250-20), ADJUSTING SCREW |
| 33 | 26852 | CAP, Nylon, ADJUSTING SCREW |
| 34 | 1024-91101 | COVER, CYLINDER BLOCK |
| 35 | 27-856729 | GASKET, CYLINDER BLOCK COVER |
| 36 | 10-76213 | SCREW, (.250-20 x 1.120) |
| 37 | 46933A3 | STRAP ASEMBLY, Ground, POWERHEAD TO BOTTOM COWL |
| 38 | 22-328022 | PLUG, Pipe (.125-27), CYLINDER BLOCK COVER |
| 39 | 63970 | COVER, TRANSFER PORT |
| 40 | 27-552791 | GASKET, TRANSFER PORT COVER |
| 41 | 10-8M0214943 | SCREW, TRANSFER PORT COVER MOUNTING (1") |
| 42 | 54-54457 | J CLIP, COIL HARNESS |
| 43 | 92059 | BRACKET, FUEL FILTER AND HARNESS |
| 44 | 10-76213 | SCREW, (.250-20 x 1.120), BRACKET MOUNTING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1593-7513A12 | HOUSING ASSEMBLY, Driveshaft Comment: (LONG SHAFT) |
| 2 | 16-97460 | STUD, (.375 x 6.75), DRIVESHAFT HOUSING Comment: (X-LONG) |
| 3 | 16-96124 | STUD, (.4375 x 8.03) , DRIVESHAFT HOUSING Comment: (X-LONG) |
| 4 | 19-64649 | PLUG, PLASTIC - WATER PICK-UP HOLE |
| 5 | 22-390721 | PLUG, (1/8 Inch Brass), DRIVESHAFT HOUSING |
| 6 | 12-65791 | WASHER, GEAR HOUSING STUDS |
| 7 | 11-8M0204653 | NUT, (.437-20) Stainless Steel, GEAR HOUSING STUDS |
| 8 | 60769 | COVER, TRIM - DRIVESHAFT HOUSING |
| 9 | 10-57807 | SCREW, (#10-16 x .750) Stainless Steel, TRIM COVER TO DRIVESHAFT HOUSING |
| 10 | 25-92012 | GROMMET, TRIM COVER SCREW |
| 11 | 32-98856 | TUBE, WATER OUTLET Comment: (X-LONG SHAFT) |
| 12 | 695441 | TUBE, EXHAUST Comment: (LONG SHAFT) |
| 13 | 11-64809 | NUT, POWERHEAD STUDS |
| 14 | 923373 | MOUNT, RUBBER - UPPER |
| 15 | 96401 | SEAL, BELLOWS - UPPER MOUNT |
| 16 | 12-27727 | WASHER, UPPER MOUNT BOLT (37/64 ID) |
| 17 | 12-66966 | WASHER, RUBBER - UPPER MOUNT BOLT |
| 18 | 12-30514 | WASHER, UPPER MOUNT BOLT |
| 19 | 11-8M0204653 | NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT |
| 20 | 87883 | COVER, UPPER MOUNT |
| 21 | 10-8M0214943 | SCREW, (.250-20 x 1.00), UPPER MOUNT COVER |
| 22 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel, UPPER MOUNT COVER SCREW |
| 23 | 10-75284 | SCREW, (.500-20 x 5.500), LOWER MOUNT |
| 24 | 12-28051 | WASHER, LOWER MOUNT SCREW |
| 25 | 12-28053 | WASHER, RUBBER - LOWER MOUNT SCREW |
| 26 | 75302T1 | MOUNT, RUBBER - LOWER |
| 27 | 12-30119 | WASHER, (.875 Inch Outside Diameter), LOWER MOUNT SCREW |
| 28 | 11-25096 | NUT, LOWER MOUNT SCREW |
| 29 | 69592F1 | CLAMP, LOWER MOUNT TO DRIVESHAFT HOUSING |
| 30 | 10-29256 | SCREW, (.312-18 x .875), LOWER MOUNT CLAMP |
| 31 | 24-35522 | SPRING, TENSION - LOWER MOUNT CLAMP |
| 32 | 88238A10 | CABLE ASSEMBLY, Ground |
| 33 | 35474T | COVER, LOWER MOUNT CLAMP |
| 34 | 10-87884 | SCREW, (#12-14 x .920), COVER TO LOWER CLAMP |
| 35 | 11-35521 | NUT, LOWER MOUNT CLAMP COVER |
| 36 | 98858A1 | EXTENSION ASSEMBLY Comment: (X-LONG SHAFT) |
| 37 | 37721001 | SEAL, EXTENSION Comment: (X-LONG SHAFT) |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-8M0214915 | NUT, (.625-18), FLYWHEEL |
| 2 | 12-36258 | WASHER, FLYWHEEL NUT |
| 3 | 242-7912A12 | FLYWHEEL ASSEMBLY Comment: (ELECTRIC - 77 TEETH) |
| 4 | 41409A1 | INERTIA RING ASSEMBLY |
| 5 | 10-32417 | SCREW, (.250-28 x .625), FLYWHEEL |
| 6 | 50-65213 | RATCHET, FLYWHEEL Comment: (MANUAL) |
| 7 | 10-69088 | SCREW, RATCHET TO FLYWHEEL (7/8") Comment: (MANUAL) |
| 8 | 13-20202 | LOCKWASHER, RATCHET SCREW Comment: (MANUAL) |
| 9 | 86617A20 | STATOR ASSEMBLY, IGNITION |
| 10 | 10-19926100 | SCREW, (#10-24 x 1.00), STATOR TO UPPER END CAP |
| 11 | 86704A10 | STATOR ASSEMBLY, CHARGING Comment: (ELECTRIC) |
| 12 | 10-93787 | SCREW, (#10-24 x 1.750), STATOR TO UPPER END CAP Comment: (ELECTRIC) |
| 13 | 95707 | SUPPORT, Stator |
| 14 | 92431A6 | TRIGGER PLATE |
| 15 | 339-832757A4 | COIL ASSEMBLY, Ignition |
| 16 | 10-32,11-45076 | NUT, Brass, COIL TERMINAL |
| 17 | 84-60466A1 | CABLE ASSEMBLY, Black (2.50 Inches) , COIL COVER SCREW |
| 18 | 76254 | COVER, IGNITION COIL |
| 19 | 10-93460 | SCREW, (.190-24 x 2.125), COVER TO COIL BRACKET |
| 20 | 84-813715A1 | LEAD ASSEMBLY, SPARK PLUG (HIGH TENSION) |
| 21 | 85-63709A1 | BOOT/TERMINAL KIT, SPARK PLUG |
| 22 | 332-2854T01 | BOOT, IGNITION COIL |
| 23 | 33-14103550 | SPARK PLUG (CHAMPION #QL76V) Comment: FOR CANADA AND BELGIUM |
| 24 | 54-54457 | J CLIP, LEAD WIRES |
| 25 | 61990 | TIE STRAP, (14.00 Inches) |
| 26 | 339-7452A3 | SWITCHBOX ASSEMBLY |
| 27 | 10-23015 | SCREW, SWITCH BOX TO BRACKET |
| 28 | 10,13-69432 | LOCKWASHER, External , GROUND |
| 29 | 10-32,11-45076 | NUT, Brass, SWITCH BOX TERMINAL |
| 30 | 84-94295A1 | HARNESS ASSEMBLY, PRIMARY |
| 31 | 10-69067 | SCREW, (.250-20 x 1.375) |
| 32 | 10-45218 | SCREW, (#10-32 x .380) |
| 33 | 86-66754 | TERMINAL BLOCK, SWITCH BOX LEAD |
| 34 | 10-38055 | SCREW, (.190-32 x .62), TERMINAL BLOCK ATTACHING |
| 35 | 10-32,11-8267086 | NUT, |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-78028A78 | GASKET SET |
| 1 | 62973A4 | PUMP ASSEMBLY, Fuel |
| 2 | 21-8M0084275 | CHECK VALVE ASSEMLBY |
| 3 | 55278A1 | DIAPHRAGM KIT |
| 4 | NSS | NOT SOLD SEPARATE, GASKET, CHECK VALVE |
| 5 | NSS | NOT SOLD SEPARATE, GASKET, FUEL PUMP |
| 6 | 23004 | RETAINER, CHECK VALVE |
| 7 | 10-43725 | SCREW, RETAINER TO HOUSING |
| 8 | 10-69093 | SCREW, (.250-20 x 1.50), FUEL PUMP MOUNTING |
| 9 | 22-328022 | PLUG, Pipe (.125-27), FUEL PUMP |
| 10 | 69791A2 | HOSE AND NOZZLE, TELL TALE Comment: SN# USA-6228284/Australia-8075392/Belgium-9365540/Canada-7202537 & Below |
| 11 | 66849 | CLAMP, HOSE AND NOZZLE Comment: SN# USA-6228284/Australia-8075392/Belgium-9365540/Canada-7202537 & Below |
| 12 | 10-48409 | SCREW, (#10-16 x .625) Stainless Steel, CLAMP TO BOTTOM COWL Comment: SN# USA-6228284/Australia-8075392/Belgium-9365540/Canada-7202537 & Below |
| 13 | 32-8M0108355 | HOSE, BLOCK TO PUMP (11") Comment: SN# USA-6228284/Australia-8075392/Belgium-9365540/Canada-7202537 & Below |
| 14 | 22-328022 | PLUG, Pipe (.125-27), CYLINDER BLOCK Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| 15 | 22-64705 | FITTING, PUMP INLET |
| 16 | 32-8M0108355 | LINE, (57.00 Inches Bulk), FUEL FILTER TO PUMP (9") |
| 17 | 35-889527A07 | FILTER ASSEMBLY, Fuel |
| 18 | 35-87946Q04 | FILTER ASSEMBLY |
| 19 | 25-897536 | SEAL, FUEL FILTER |
| 20 | 32-8M0108355 | LINE, (57.00 Inches Bulk), ADAPTOR TO FUEL FILTER (11") |
| 21 | 22-63187 | FITTING, Barb (.250-18), FUEL LINE TO ADAPTOR |
| 22 | 30188 | WASHER, ADAPTOR |
| 23 | 24-23067T | SPRING, ADAPTOR STEM |
| 24 | 25-16524 | O-RING, ADAPTOR STEM |
| 25 | 23069 | STEM, CHECK UNIT ADAPTOR |
| 26 | 22833 | ADAPTOR, CHECK UNIT (FUEL PUMP) |
| 27 | 10-56500 | SCREW, (.250-28 x 1.250), ADAPTOR TO BOTTOM COWL |
| 28 | 11-36069 | NUT, ADAPTOR SCREW |
| 29 | 11-400212 | NUT, (M6) Stainless Steel, FUEL FILTER |
| 30 | 22-64705 | FITTING, PUMP OUTLET |
| 31 | 32-8M0108355 | LINE, (57.00 Inches Bulk), PUMP TO CARBURETOR (12-3/4") |
| 32 | 54-68424 | CLAMP, FUEL LINE ATTACHING |
| 33 | 22-782792 | ELBOW, TELL TALE HOSE TO BLOCK Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| 34 | 32-7568058 | HOSE, TELL TALE (6") Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| 35 | 69791 | NOZZLE, TELL TALE HOSE TO COWL Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| 36 | 23-90882 | SLEEVE, NOZZLE Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| 37 | 66849 | CLAMP, NOZZLE Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| 38 | 10-48409 | SCREW, (#10-16 x .625) Stainless Steel, CLAMP TO BOTTOM COWL Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| 39 | 56762 | TIE STRAP, (4.00 Inches), NOZZLE Comment: SN# USA-6228285/Belgium-9365541/Canada-7202538 & Up |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-78028A78 | GASKET SET |
| 1 | 1643-9539T1 | GEAR HOUSING ASSEMBLY, Mercury, Basic |
| 2 | 22-85822A10 | CONNECTOR ASSEMBLY, SPEEDOMETER |
| 3 | 17-8M0084726 | PIN, Dowel (.187 x .530), GEAR HOUSING |
| 4 | 16-33778 | STUD, WATER PUMP/BASE (2-5/8") |
| 5 | 16-96126 | STUD, (.4375 x 7.22), GEAR HOUSING Comment: (X-LONG SHAFT) |
| 6 | 31-62091T | BEARING, Roller, DRIVESHAFT |
| 7 | 72849A1 | SCREEN ASSEMBLY, WATER INTAKE |
| 8 | 10-36070 | SCREW, (#10-32 x 1.250) |
| 9 | 10-32,11-859124 | NUT, Stainless Steel, WATER INTAKE SCREEN SCREW |
| 10 | 92815 | PLATE, SUPPORT - EXHAUST TUBE |
| 11 | 37721001 | SEAL, EXHAUST TUBE |
| 12 | 43-98097T | GEAR, Pinion, DRIVESHAFT |
| 13 | 11-55910 | NUT, (.437-20), PINION GEAR TO DRIVESHAFT |
| 14 | 27-19552 | GASKET, WATER PUMP BASE TO GEAR HOUSING |
| 15 | 25-26722 | O-RING, WATER PUMP BASE |
| 16 | 46-77177A1 | BASE ASSEMBLY, Water Pump |
| 17 | 26-79831 | SEAL, Oil, WATER PUMP BASE |
| 18 | 26-90562 | SEAL, (1.254 x .312), WATER PUMP BASE |
| 19 | 17-35973 | PIN, Dowel, WATER PUMP BASE |
| 20 | 27-19553 | GASKET, LOWER - WATER PUMP BASE TO FACE PLATE |
| 21 | 32768 | FACE PLATE, WATER PUMP BASE |
| 22 | 27-19551 | GASKET, UPPER - FACE PLATE TO WATER PUMP BODY |
| 23 | 47-89983T | IMPELLER, WATER PUMP |
| 24 | 28-8M0032837 | KEY, IMPELLER DRIVE |
| 25 | 46-77822A1 | BODY ASSEMBLY, Water Pump |
| 26 | 48753 | INSERT, WATER PUMP BODY |
| 27 | 26-38452 | SEAL, RUBBER - WATER INLET TUBE |
| 28 | 12-38453 | WASHER, NYLON - WATER PUMP BODY |
| 29 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel, WATER PUMP BODY AND BASE STUDS |
| 30 | 11-35888 | NUT, (.250-28) Stainless Steel, WATER PUMP BODY AND BASE STUDS |
| 31 | 25-20273 | O-RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) |
| 32 | 88868A1 | SEAT ASSEMBLY, DRIVESHAFT |
| 33 | 86304 | SEAL, SPLINED - DRIVESHAFT |
| 34 | 10-79953Q04 | SCREW, (.375-16 x .250), GREASE FILLER |
| 35 | 22-8M0058389 | SCREW, Magnetic, DRAIN |
| 36 | 12-191833 | WASHER, FILLER/DRAIN SCREW |
| 37 | 88181 | SLEEVE, LUBRICATION - DRIVESHAFT |
| 38 | 15-92881A1 | SHIM SET, BEARING TO GEAR HOUSING (.002-3-5-10-20) |
| 39 | 31-8M0166756 | BEARING ASSEMBLY, Roller, TAPERED - DRIVESHAFT |
| 40 | 45-97442A2 | DRIVESHAFT ASSEMBLY Comment: (X-LONG SHAFT) |
| 41 | 24-20254 | SPRING, COMPRESSION - DRIVESHAFT |
| 42 | 17-30545 | PIN, DRIVESHAFT |
| 43 | 97443A1 | SHAFT ASSEMBLY, SHIFT Comment: (X-LONG SHAFT) |
| 44 | 53-29641 | E RING, SHIFT SHAFT |
| 45 | 25-25439 | O-RING, (.862 x .103), SHIFT SHAFT BUSHING |
| 46 | 23-77631A2 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 47 | 26-892361 | SEAL, Oil, SHIFT SHAFT BUSHING |
| 48 | 12-77674 | WASHER, RUBBER - SHIFT SHAFT BUSHING |
| 49 | 78036 | BASE, REVERSE LOCKING |
| 50 | 43308T1 | CAM, REVERSE LOCKING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-78028A78 | GASKET SET |
| 1 | 1643-9539T1 | GEAR HOUSING ASSEMBLY, Mercury, Basic |
| 51 | 760394 | CAM, Shift Control |
| 52 | 15-38374A1 | SHIM SET, BEARING CUP TO GEAR HOUSING (.002-3-5-10) |
| 53 | 31-38356A1 | BEARING SET |
| 54 | 43-55608T4 | GEAR ASSEMBLY, Forward |
| 55 | 31-21739 | BEARING, Roller, FORWARD GEAR |
| 56 | 38441 | FOLLOWER, Cam |
| 57 | 20843 | SLIDE, CROSS PIN |
| 58 | 24-38114 | SPRING, RETAINING - CROSS PIN |
| 59 | 52-92911T | RATCHET, SLIDING CLUTCH |
| 60 | 17-8M0020942 | PIN, Cross, RATCHET TO PROPELLER SHAFT |
| 61 | 24-39845 | SPRING, COMPRESSION - CAM FOLLOWER |
| 62 | 44-75365 | PROPELLER SHAFT |
| 63 | 43-79158T | GEAR, Reverse |
| 64 | 12-32004 | WASHER, THRUST - REVERSE GEAR |
| 65 | 30-20839T | BEARING, Ball, REVERSE GEAR |
| 66 | 25-31986 | O-RING, BEARING CARRIER |
| 67 | 69386T1 | CARRIER ASSEMBLY, Bearing |
| 68 | 31-21700 | BEARING, Needle, BEARING CARRIER |
| 69 | 26-8M0205511 | SEAL, Oil, BEARING CARRIER |
| 70 | 26-8M0203757 | SEAL, Oil, BEARING CARRIER |
| 71 | 28-30281 | KEY, LOCATING - BEARING CARRIER |
| 72 | 14-53012 | TAB WASHER, GEAR HOUSING COVER |
| 73 | 11-87763 | NUT, GEAR HOUSING |
| 74 | 97-31640Q4 | TRIM TAB ASSEMBLY, GEAR HOUSING |
| 75 | 10-66024 | SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING |
| 76 | 12-8M0214963 | WASHER, (.406 x .750 x .104), DRIVESHAFT HOUSING STUD |
| 77 | 11-8M0204726 | NUT, (.375-24), DRIVE SHAFT HOUSING STUD |
| 78 | 12-65791 | WASHER, HOUSING TO STUD (7/16") |
| 79 | 11-8M0204653 | NUT, (.437-20) Stainless Steel, STUD |
| 80 | 73345A1 | THRUST HUB, FRONT |
| 81 | 14-8M0214942 | TAB WASHER, PROPELLER NUT |
| 82 | 11-69578Q1 | PROP NUT KIT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-78028A78 | GASKET SET |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 48-73144A45 | PROPELLER (PITCH 17")(ALUMINUM) |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 87876A2 | BRACKET, SHIFT ANCHOR - UPPER |
| 2 | 10-73657 | SCREW, (.312-18 x 1.50) |
| 3 | 10-67450 | SCREW, (.312-18 x 2.250) |
| 4 | 10-35385 | SCREW, (.312-18 x 1-3/4) |
| 5 | 87874 | SLIDE, SHIFT ACTUATING |
| 6 | 56193 | LATCH, SHIFT ACTUATING SLIDE (SHIFT CABLE) |
| 7 | 10-39620 | SCREW, LATCH TO SHIFT ACTUATING SLIDE |
| 8 | 24-27087 | SPRING, COMPRESSION - LATCH SCREW |
| 9 | 75717 | SLIDE, NYLON - ANCHOR BRACKET |
| 10 | 39515 | END CAP, NYLON - ANCHOR BRACKET SLIDE |
| 11 | 87876A2 | BRACKET, SHIFT ANCHOR - LOWER |
| 12 | 10-20012 | SCREW, (.250-28 x 1.62) |
| 13 | 11-826709109 | NUT, (.250-28), UPPER ANCHOR BRACKET SCREW |
| 14 | 39519 | CUP Comment: RETAINER - ANCHOR BRACKET (SHIFT CABLE BARREL) |
| 15 | 87609A1 | LEVER |
| 16 | 17-47175 | PIN, LOCKING LEVER AND COVER FASTENING |
| 17 | 90211 | COVER, NYLON - SHIFT CABLE |
| 18 | 87609A1 | LINK, LOCKING LEVER TO COVER |
| 19 | 75104A8 | SHIFT SHAFT ASSEMBLY Comment: (LONG SHAFT) |
| 20 | 12-37998 | WASHER, UPPER SHIFT SHAFT Comment: (MANUAL) |
| 21 | 18-26811 | COTTER PIN, UPPER SHIFT SHAFT Comment: (MANUAL) |
| 22 | 87-88096A1 | SWITCH ASSEMBLY, NEUTRAL START Comment: (ELECTRIC TILLER HANDLE MODELS) |
| 23 | 10-30902 | SCREW, (#6-32 x .750), SWITCH ATTACHING Comment: (ELECTRIC TILLER HANDLE MODELS) |
| 24 | 86-45915 | TERMINAL BLOCK Comment: (ELECTRIC TILLER HANDLE MODELS) |
| 25 | 10-25764 | SCREW, (.190-32 x .50), TERMINAL BLOCK ATTACHING Comment: (ELECTRIC TILLER HANDLE MODELS) |
| 26 | 10-32,11-27164 | NUT AND LOCKWASHER, , TERMINAL BLOCK SCREW Comment: (ELECTRIC TILLER HANDLE MODELS) |
| 27 | 10-69079 | SCREW, (#10-16 x .440), SWITCH LEADS TO TERMINAL BLOCK Comment: (ELECTRIC TILLER HANDLE MODELS) |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-20166 | NUT, SHEAVE SHAFT (LEFT HAND THREAD) |
| 2 | 14-61004 | TAB WASHER, SHEAVE SHAFT NUT |
| 3 | 25-39597 | GROMMET, STARTER HOUSING |
| 4 | 76141 | CABLE ASSEMBLY, INTERLOCK Comment: MANUAL |
| 5 | 10-32228 | SCREW, (#10-32 x .625), CABLE TO EXHAUST PLATE Comment: MANUAL |
| 6 | 10-69022 | SCREW, (#10-32 x .500) Stainless Steel Comment: MANUAL |
| 7 | 428201 | CAM, INTERLOCK Comment: MANUAL |
| 8 | 10-76138 | SCREW, (.312-18 x 1.120) Comment: MANUAL |
| 9 | 24-761401 | SPRING Comment: MANUAL |
| 10 | 79371 | ACTUATOR, INTERLOCK Comment: MANUAL |
| 11 | 10-76137 | SCREW (1-5/8") Comment: MANUAL |
| 12 | 24-76139 | SPRING, INTERLOCK ACTUATOR SCREW - MANUAL Comment: MANUAL |
| 13 | 12-30191 | WASHER, INTERLOCK CABLE Comment: MANUAL |
| 14 | 18-26811 | COTTER PIN, INTERLOCK CABLE TO ACTUATOR Comment: MANUAL |
| 15 | 93695 | PULLEY, STARTER SCREW |
| 16 | 10-45210 | SCREW, (.190-32 x 1.250), PULLEY TO STARTER HOUSING |
| 17 | 12-22887 | WASHER, PULLEY SCREW |
| 18 | 23-309772 | SPACER, PULLEY SCREW |
| 19 | 94121 | RETAINER, STARTER ROPE |
| 20 | 11-24656 | NUT, PULLEY SCREW |
| 21 | 76079A8 | HOUSING ASSEMBLY, Starter |
| 22 | 10-88759 | SCREW, STARTER HOUSING TO CRANKCASE (1") |
| 23 | 13-8M0204647 | LOCKWASHER, (.312), STARTER HOUSING SCREW |
| 24 | 61002 | PLATE, STARTER REWIND |
| 25 | 24-39502T02 | SPRING, STARTER REWIND |
| 26 | 23-87649 | BUSHING, SPRING GUIDE |
| 27 | 50-94338A1 | SHEAVE ASSEMBLY, Starter |
| 28 | 91936 | PAWL, Starter |
| 29 | 24-87651 | SPRING, STARTER PAWL |
| 30 | 53-87706 | E RING, STARTER PAWL |
| 31 | 23-63061 | SPACER, SHEAVE SHAFT |
| 33 | 94962A1 | LEVER ASSEMBLY |
| 34 | 13-20160 | WAVE WASHER |
| 35 | 87656 | SHEAVE SHAFT |
| 36 | 47341A11 | ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING) |
| 37 | 79470A1 | RETAINER KIT, Rope, STARTER ROPE |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 50-41583T | STARTER MOTOR ASSEMBLY Comment: (10 PINION TEETH) |
| 1 | 90642 | DRIVE KIT |
| 2 | 43076T | DRIVE ASSEMBLY Comment: (10 PINION TEETH) |
| 3 | 68584 | PLATE ASSEMBLY, DRIVE END |
| 5 | 13-26992 | LOCKWASHER, (.250) Stainless Steel |
| 7 | 57384 | ARMATURE |
| 8 | 898265016 | BRUSH/SPRING KIT |
| 9 | 23-57387 | BUSHING, INSULATING |
| 11 | 12-38013 | WASHER, INPUT STUD |
| 12 | 13-26992 | LOCKWASHER, (.250) Stainless Steel |
| 13 | 11-20890 | NUT, (.250-20) |
| 14 | 57389 | END CAP ASSEMBLY, W/BRUSH HOLDER |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 8M0058226 | RECTIFIER |
| 2 | 10-38055 | SCREW, (.190-32 x .62) |
| 3 | 10-32,11-27164 | NUT AND LOCKWASHER, , RECTIFIER FASTENING SCREW |
| 4 | 10-32,11-45076 | NUT, Brass, RECTIFIER TERMINAL |
| 5 | 89-889274 | SOLENIOD ASSEMBLY, Choke |
| 6 | 10-25299 | SCREW, (.312-18 x .75) |
| 7 | 10,13-26996 | LOCKWASHER, Stainless Steel, CHOKE SOLENOID TERMINAL |
| 8 | 10-32,11-45076 | NUT, Brass, CHOKE SOLENOID TERMINAL |
| 9 | 89008A2 | PLUNGER ASSEMBLY, CHOKE SOLENOID |
| 10 | 19-35827 | PLUG, BOTTOM COWL (PART OF BOTTOM COWL ASSEMBLY) |
| 11 | 11-30428 | FASTENER (PART OF BOTTOM COWL ASSEMBLY) |
| 12 | 84-96219A8 | HARNESS ASSEMBLY Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 13 | 88-8M0207796 | FUSE, 20 Ampere Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 14 | 84-95084A2 | CABLE ASSEMBLY, FUSE Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 15 | 54-88167 | CLAMP, WIRING HARNESS Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 16 | 10-23702 | SCREW, (.190-32 x 1.12), WIRING HARNESS CLAMP |
| 17 | 24-28357 | SPRING, WIRING HARNESS CLAMP SCREW |
| 18 | 12-72761 | WASHER, (.203 x .562 x .060) Stainless Steel, WIRING HARNESS CLAMP SCREW |
| 19 | 84-88439A4 | CABLE ASSEMBLY, Battery - Negative |
| 20 | 886201 | BRACKET, HARNESS SUPPORT |
| 21 | 10-73280 | SCREW, HARNESS SUPPORT BRACKET |
| 22 | 88617 | COVER, HARNESS SUPPORT BRACKET |
| 23 | 10-28635 | SCREW, (.250-20 x .620) Stainless Steel, HARNESS SUPPORT BRACKET COVER |
| 24 | 50-41583T | STARTER MOTOR ASSEMBLY Comment: (10 PINION TEETH) |
| 25 | 10-35213 | SCREW, STARTER MOTOR TO CRANKCASE (1-5/8") |
| 26 | 27-86663 | GASKET, STARTER MOTOR |
| 27 | 13-26992 | LOCKWASHER, (.250) Stainless Steel, CABLE TO STARTER MOTOR NUT |
| 28 | 11-20890 | NUT, (.250-20), CABLE TO STARTER MOTOR |
| 29 | 84-88809A9 | CABLE ASSEMBLY, STARTER TO SOLENOID (YELLOW) Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 30 | 10-69035 | SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 31 | 8M0185622 | SOLENOID, Starter Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 32 | 10-98253 | SCREW, (.250-20 x .500), SOLENOID TO BRACKET |
| 33 | 13-26992 | LOCKWASHER, (.250) Stainless Steel, STARTER SOLENOID SCREW |
| 34 | 85-78866 | INSULATOR, STARTER SOLENOID Comment: SN# USA-5823917/Australia-8070639/Belgium-9298955/Canada-7169337 & Below |
| 35 | 10,13-26996 | LOCKWASHER, Stainless Steel Comment: SN# USA-5823917/Australia-8070639/Belgium-9298955/Canada-7169337 & Below |
| 36 | 8-32,11-26419 | NUT, Brass Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 37 | 13-8M0204647 | LOCKWASHER, (.312) Comment: SN# USA-5823917/Australia-8070639/Belgium-9298955/Canada-7169337 & Below |
| 38 | 11-94330 | NUT, (.250-20) Brass Comment: SN# USA-5823918/Australia-8070640/Belgium-9298956/Canada-7169338 & Up |
| 39 | 42729A1 | BRACKET, STARTER MOTOR TO CRANKCASE |
| 40 | 10-32079 | SCREW, (.250-20 x .560) |
| 41 | 10-69022 | SCREW, (#10-32 x .500) Stainless Steel, BRACKET TO CRANKCASE |
| 42 | 12-89302 | WASHER, (.203 x .406 x .040), BRACKET SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 52148A1 | CO-PILOT KIT |
| 1 | 48416 | CAP, STEERING HANDLE GRIP |
| 2 | 11-826709109 | NUT, (.250-28), STEERING HANDLE ARM |
| 3 | 12-69056 | WASHER, (.255 x .625 x .0312), STEERING HANDLE ARM |
| 4 | 58192A1 | GRIP, STEERING HANDLE ARM |
| 5 | 48414 | HOUSING, DRIVE WHEEL - STEERING ARM HANDLE |
| 6 | 48516A1 | DRIVE WHEEL/ROD ASSEMBLY |
| 7 | 48405A2 | ARM, STEERING HANDLE |
| 8 | 48519 | PLATE, COVER - DRIVE WHEEL |
| 9 | 27-48518 | GASKET, COVER PLATE |
| 10 | 10-72169 | SCREW, (#10-24 x .50) |
| 11 | 8885242 | CONDUIT, CABLE |
| 12 | 48520 | CABLE, Throttle |
| 13 | 89578 | BARREL, CONTROL LINKAGE |
| 14 | 10-824081 | SCREW, SET - THROTTLE CABLE GUIDE TUBE |
| 15 | 8M0026078 | TUBE, THROTTLE CABLE GUIDE |
| 16 | 8M0204660 | GUIDE, THROTTLE CABLE |
| 17 | 20007 | ANCHOR, THROTTLE CABLE |
| 18 | 8-32,10-8M0204644 | SET SCREW, , THROTTLE CABLE ANCHOR |
| 19 | 48404T8 | BRACKET, STEERING HANDLE |
| 20 | 48416 | CAP, STEERING HANDLE BRACKET |
| 21 | 10-823597 | SCREW |
| 22 | 12-48477 | WASHER, STEERING HANDLE BRACKET (.505 I.D.) |
| 23 | 12-48526 | WASHER, NYLON - HANDLE BRACKET (.630 I.D.) |
| 24 | 23-28919 | BUSHING, NYLON - HANDLE BRACKET (5/8" I.D.) |
| 25 | 23-48525 | SPACER, STEERING HANDLE BRACKET |
| 26 | 12-38000 | WASHER, NYLON - HANDLE BRACKET (1-35/64" O.D.) |
| 27 | 13-48478 | WAVE WASHER, STEERING HANDLE BRACKET |
| 28 | 12-49636 | WASHER, NYLON - HANDLE BRACKET (1-3/4 O.D.) |
| 29 | 11-82671317 | NUT, (.500-20), STEERING HANDLE BRACKET SCREW |
| 30 | 10-35786 | SCREW, (.375-24 x 1.00), BRACKET TO ENGINE |
| 31 | 14-43589 | TAB WASHER, BRACKET SCREW |
| 32 | 78812A1 | DETENT, SHIFT LEVER |
| 33 | 10-48409 | SCREW, (#10-16 x .625) Stainless Steel |
| 34 | 485681 | LEVER, Shift |
| 35 | 23-48237 | BUSHING, NYLON - SHIFT LEVER (3/8" I.D.) |
| 36 | 12-34931 | WASHER, (.406 x .734 x .063) Stainless Steel, SHIFT LEVER |
| 37 | 11-8M0204726 | NUT, (.375-24), SHIFT LEVER TO STEERING HANDLE BRACKET |
| 38 | 8128061 | SHIFT ROD, SHIFT |
| 39 | 48419T | ROD END, SHIFT ROD |
| 40 | 23-48475 | BUSHING, NYLON - SHIFT ROD (1/4" I.D.) |
| 41 | 12-35950 | WASHER, (.273 x .437 x .031) Stainless Steel, SHIFT ROD |
| 42 | 18-25191 | COTTER PIN, SHIFT ROD |
| 43 | 98530 | KNOB, SHIFT LEVER |
| 44 | 45064 | COVER, BOTTOM COWL - SHORTING SWITCH |
| 45 | 19-35827 | PLUG, BOTTOM COWL - SHORTING SWITCH HOLE |
| 46 | 11-30428 | FASTENER, PLUG TO BOTTOM COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 44405 | CAM, Throttle, ACTUATOR Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 2 | 10-63102 | SCREW, (.250-20 x 1.250), ADJUSTING - THROTTLE CAM |
| 3 | 11-64015 | NUT, (.250-20), JAM - ADJUSTING SCREW |
| 4 | 26852 | CAP, Nylon, ADJUSTING SCREW |
| 5 | 39522T | BRACKET, THROTTLE CONTROL SHAFT |
| 6 | 10-64021 | SCREW |
| 7 | 11-64015 | NUT, (.250-20), JAM - ADJUSTING SCREW |
| 8 | 26852 | CAP, Nylon, ADJUSTING SCREW |
| 9 | 10-20639 | SCREW, (.312-24 x 1.12) |
| 10 | 11-29250 | NUT, (.312-24), THROTTLE CONTROL BRACKET SCREW |
| 11 | 10-34438 | SCREW |
| 12 | 12-25893 | WASHER |
| 13 | 13-62172 | WAVE WASHER |
| 14 | 11-29250 | NUT, (.312-24) |
| 15 | 62171 | BALL JOINT, THROTTLE CAM Comment: SN# USA-6052942/Australia-8075322/Belgium-9340335/Canada-7186622 & Below |
| 16 | 11-20013 | NUT, (.250-28) Comment: SN# USA-6052942/Australia-8075322/Belgium-9340335/Canada-7186622 & Below |
| 17 | 62174 | TURNBUCKLE, SPARK ADVANCE LINKAGE Comment: SN# USA-6052942/Australia-8075322/Belgium-9340335/Canada-7186622 & Below |
| 18 | 11-20754 | NUT, (.250-28) Comment: SN# USA-6052942/Australia-8075322/Belgium-9340335/Canada-7186622 & Below |
| 19 | 62173 | ROD, UPPER Comment: SN# USA-6052942/Australia-8075322/Belgium-9340335/Canada-7186622 & Below |
| 20 | 57440 | SWIVEL, UPPER LINK ROD Comment: SN# USA-6052942/Australia-8075322/Belgium-9340335/Canada-7186622 & Below |
| 21 | 95044 | LINK ROD Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 22 | 95045 | SWIVEL, LINK ROD Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 23 | 95049 | LEVER, THROTTLE CONTROL Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 24 | 10-818165 | SCREW, (.375-16 x 1.75) |
| 25 | 23-55164 | BUSHING, THROTTLE CONTROL LEVER SCREW |
| 26 | 23-55171 | BUSHING, THROTTLE CONTROL LEVER SCREW |
| 27 | 24-55162 | SPRING, RETURN - SPARK ADVANCE LEVER |
| 28 | 95051 | LEVER, SPARK ADVANCE Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 29 | 10-32627 | SCREW, (.190-32 x 1.50), ADJUSTING - ADVANCE LEVER Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 30 | 10-32,11-68219 | NUT, Stainless Steel, JAM - ADJUSTING SCREW Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 31 | 48039 | CAP, NYLON - ADJUSTING SCREW Comment: SN# USA-6052943/Australia-8075323/Belgium-9340336/Canada-7186623 & Up |
| 32 | 12-68410 | WASHER, THROTTLE CONTROL LEVER SCREW |
| 33 | 39483 | LATCH |
| 34 | 10-69026 | SCREW, (.250-28 x .880) |
| 35 | 24-20099 | SPRING, COMPRESSION - LATCH SCREW |
| 36 | 11-826709109 | NUT, (.250-28), LATCH SCREW |
| 37 | 62459T | BALL JOINT ASSEMBLY, SPARK ADVANCE LEVER |
| 38 | 10-32,11-46438 | NUT, , BALL JOINT TO SPARK ADVANCE LEVER |
| 39 | 61940 | LINK ROD |
| 40 | 61939 | PIVOT, THREADED - TRIGGER PLATE TO LINK ROD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2138-6340A2 | TOP COWL ASSEMBLY Comment: (MANUAL) |
| 2 | 58657 | ROPE GUIDE, STARTER ROPE Comment: (PLASTIC) |
| 3 | 53-72168 | RING, RETAINING - ROPE GUIDE Comment: (PLASTIC) |
| 4 | 62236 | SHILD, REAR - TOP COWL |
| 5 | 10-48409 | SCREW, (#10-16 x .625) Stainless Steel, REAR SHIELD TO TOP COWL |
| 6 | 12-26014 | WASHER, REAR SHIELD SCREW |
| 7 | 55455 | HOOK, TOP COWL LATCH - REAR |
| 8 | 10-22956 | SCREW, (.250-28 x .880), REAR HOOK TO TOP COWL |
| 9 | 13-26992 | LOCKWASHER, (.250) Stainless Steel, REAR HOOK SCREW |
| 10 | 75973 | PLATE, HINGE |
| 11 | 10-32228 | SCREW, (#10-32 x .625), HINGE PLATE |
| 12 | 10,13-26996 | LOCKWASHER, Stainless Steel, HINGE PLATE SCREW |
| 13 | 94918F1 | LEVER, COWL LATCH |
| 14 | 52739 | HINGE, COWL LATCH LEVER |
| 15 | 17-58998 | PIN, HINGE TO LEVER |
| 16 | 2137-3878A6 | WRAP AROUND COWL ASSEMBLY |
| 17 | 76259 | BLANKET, SOUND ABSORBING Comment: (EARLY STYLE ENGINES) |
| 18 | 46785A1 | LATCH ASSEMBLY, Cowl |
| 19 | 30413 | HOOK, COWL LATCH FASTENING |
| 20 | 2161-6347A20 | COVER ASSEMBLY, Cowl - Front |
| 21 | 76450 | BLANKET, COWL FRONT COVER |
Regular maintenance keeps your Mercury 402, 40 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
