Mercury 300 (3.4 LITRE) (5611648 & Up) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 300 (3.4 LITRE). Scroll down for exploded parts diagrams (26), specifications, and maintenance reference.

Mercury 300 (3.4 LITRE) (5611648 & Up) Parts & Diagrams

🔎 Mercury 300 (3.4 LITRE) Reference Library — Exploded parts diagrams (26 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 300 (3.4 LITRE) is a 4-Stroke, V8 64-degree, DOHC, 32-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, V8 64-degree, DOHC, 32-valve
Horsepower 300 HP
Displacement 4600 cc (4.6L / 279 CID)
Bore x Stroke 92 mm x 86 mm (3.62 in. x 3.38 in.)
Spark Plug (Type & Gap) NGK LKAR7C-9
Engine Oil Capacity 7.0 L (7.4 qt)
Recommended Engine Oil Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity 970 mL (32.8 oz)
Idle Speed (in gear) 600 RPM
Full Throttle RPM Range 5200-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 300 (3.4 LITRE):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 300 (3.4 LITRE).

CARBURETOR ASSEMBLY (15 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 1387-7785A41 CARBURETOR ASSEMBLY (BOTTOM - PORT) Comment: WO-5-4
2 1395-6201 JET, (.080), VENT BOWL (.080)
4 1395-9122 COVER PLATE
6 1395-9481 VENTURI Comment: WO-5
7 1395-9479 BOWL, Fuel Comment: WO-5
9 1395-6199 PLUG, MAIN JET
11 1399-3796 JET, (.076), MAIN FUEL (.076) Comment: WO-5
13 813470 FLOAT
18 1395-83181 NEEDLE, Inlet
20 1395-9117 SHAFT, Throttle
21 67752 LEVER
25 1395-9480 VALVE, Throttle Comment: WO-5
27 27-886111 GASKET, CARBURETOR FLANGE
30 1399-4217 JET, Main (.062), IDLE (.062) Comment: WO-5
CARBURETOR PLATE AND REED BLOCK (38 parts) CARBURETOR PLATE AND REED BLOCK
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 1387-7785A38 CARBURETOR ASSEMBLY (TOP - PORT) Comment: (WO-5-1)
2 1387-7785A39 CARBURETOR ASSEMBLY (TOP - STARBOARD) Comment: (WO-5-2)
3 1387-7785A40 CARBURETOR ASSEMBLY (CENTER) Comment: (WO-5-3)
4 1387-7785A41 CARBURETOR ASSEMBLY (B0TTOM - PORT) Comment: (WO-5-4)
5 88586 LINK, Throttle
6 88584 LEVER, Throttle
7 88585 LEVER, Throttle, LOWER - PORT
8 67748 ROLLER, THROTTLE LEVER
9 17-67297 PIN, Clevis
10 12-89302 WASHER, CLEVIS PIN
11 18-26953 COTTER PIN
12 10-22523 SCREW, (.190-32 x .75), THROTTLE LEVER TO CARBURETOR
13 10,13-26996 LOCKWASHER, Stainless Steel, THROTTLE LEVER SCREW
14 12-24676 WASHER, (.200 x .440 x .032), THROTTLE LEVER SCREW
15 32-8M0108355 LINE, (57.00 Inches Bulk)
16 54-68424 CLAMP, FUEL LINES
17 895981 LEVER, Throttle, LOWER CARBURETOR - PORT
18 1395-6027 SCREW, THROTTLE LEVER TO CARBURETOR
19 27-933531 GASKET, CARBURETOR TO SOUND ATTENUATOR
20 8M0027774 PLATE, CARBURETOR - STARBOARD
21 27-886262 GASKET, CARBURETOR PLATE - STARBOARD
22 10-20540 SCREW, (.250-20 x .62), REED BLOCK ADAPTOR
23 10-40011149 SCREW, CARBURETOR PLATE
24 10-90199 SCREW, REED BLOCK ADAPTOR
26 16-815158 STUD, CARBURETOR
27 12-4002217 WASHER, CARBURETOR STUD
28 11-401368 NUT, (M8), CARBURETOR STUD
29 16-20500 STUD, PORT CARBURETOR PLATE
30 11-36069 NUT, STUD
31 884293 ADAPTOR, REED BLOCK
32 75953 REED BLOCK
33 27-657443 GASKET, REED BLOCK
34 34-75362A1 REED ASSEMBLY
35 34-67298 STOP, Reed
36 10-57583T SCREW, (#8-32 x .375), REED ATTACHING
37 10,13-26996 LOCKWASHER, Stainless Steel, REED SCREW
38 54-61001 J CLIP, HOSE
COWLS AND FRONT COVER (22 parts) COWLS AND FRONT COVER
Ref OEM Part # Part Name
1 2179-7606A3 COWL ASSEMBLY, PORT (WITHOUT DECALS)
2 88354 SEAL, CONTROL CABLE
3 67258 PAD, COWL TO FRONT COVER
4 91837 BLANKET, SOUND - COWL
5 88351 BRACKET, COWL ATTACHING (UPPER)
6 88350 BRACKET, COWL ATTACHING (LOWER)
7 10-4000355 SCREW, (M8 x 35), UPPER AND LOWER BRACKETS
8 88477 SHIELD, INLET - COWL
9 10-48409 SCREW, (#10-16 x .625) Stainless Steel, SHIELD TO COWL
10 88348 CATCH, COWL LATCH
11 88349 LATCH, COWL - STARBOARD
12 10-48409 SCREW, (#10-16 x .625) Stainless Steel, COWL LATCH
13 2180-7607A2 COWL ASSEMBLY, STARBOARD (WITHOUT DECALS)
14 92015 BLANKET, SOUND - COWL
15 88359 SEAL, HARNESS
16 2181-7613A5 COVER ASSEMBLY, Cowl - Front (WITHOUT DECALS)
17 164581 BLANKET, SOUND - COWL FRONT COVER
18 164581 SOUND BLANKET (INSERT)
19 61158T HOOK, COWL FRONT COVER ATTACHING
20 10-75162 SCREW, HOOK TO COWL FRONT COVER
21 47341A11 ROPE AND HANDLE KIT, Manual/Emergency Start (FOR MANUAL STARTING)
22 19-73336 PLUG, COWL
CRANKSHAFT, PISTONS AND CONNECTING RODS (24 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 467-8784A1 CRANKSHAFT ASSEMBLY
2 30-88268T BEARING, Ball, CRANKSHAFT (LOWER)
3 53-89531 RING, Retaining, BALL BEARING
4 89938 SEAL, CRANKSHAFT/DRIVESHAFT
5 89939 SEAT, CRANKSHAFT/DRIVESHAFT
6 8M0027715 RING, SEALING - CRANKSHAFT
7 31-88270T RACE, Bearing, CENTER MAIN
8 31-88269T BEARING, Roller, CENTER MAIN
9 782-9531A3 PISTON ASSEMBLY (PORT)
10 39-88256A12 RING SET, Piston
11 53-8320811 LOCK RING, PISTON
12 631-8185A10 CONNECTING ROD ASSEMBLY
13 10-96114 SCREW, CONNECTING ROD (5/16-24 THREAD)
14 31-43012A2 BEARING ASSEMBLY, Roller, CRANKSHAFT END
15 12-88263 THRUST WASHER, NEEDLE LOCATING
16 29-8M0204715 NEEDLE, Roller Bearing, PISTON END
17 28-91800 KEY, Woodruff, CRANKSHAFT
18 31-814409A1 CARRIER ASSEMBLY
19 31-17898 BEARING, Roller
20 26-41953 SEAL
21 25-823683 O-RING
22 12-33001 WASHER, (.641 x 1.250 x .190), FLYWHEEL NUT
23 11-52901 NUT, (.625-18), FLYWHEEL
CYLINDER BLOCK AND END CAPS (49 parts) CYLINDER BLOCK AND END CAPS
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 880-9550A13 BLOCK (USE WITH BOSCH STARTER MOTOR)
2 88486 COVER, STARTER MOTOR - UPPER Comment: USE WITH PRESTOLITE STARTER MOTOR
3 10-40062153 SCREW, COVER TO CRANKCASE Comment: USE WITH PRESTOLITE STARTER MOTOR
4 88484 COVER, STARTER MOTOR - LOWER Comment: USE WITH PRESTOLITE STARTER MOTOR
5 10-81516040 SCREW, COVER TO CRANKCASE Comment: USE WITH PRESTOLITE STARTER MOTOR
6 17-40120110 PIN, Dowel, LOCATING
7 17-8M0036405 PIN, CYLINDER BLOCK (BEARING RACE)
8 27-53862 GASKET, SEALING
9 16-14137 STUD, CYLINDER BLOCK (162 MM)
10 16-14136 STUD, CYLINDER BLOCK (110 MM)
11 16-910001 STUD, CYLINDER BLOCK (60 MM)
12 12-4002319 WASHER, POWERHEAD STUDS
13 13-400248 LOCKWASHER, (M10), POWERHEAD STUDS
14 11-400214 NUT, POWERHEAD STUDS
15 10-24220 SCREW, (.190-24 x .190), SET, CYLINDER BLOCK
16 16-815159 STUD, CYLINDER BLOCK TO CRANKCASE
17 13-400248 LOCKWASHER, (M10), CYLINDER BLOCK STUD
18 11-400214 NUT, CYLINDER BLOCK STUD
19 10-81516235 SCREW, CRANKCASE (35 MM)
20 10-81516290 SCREW, CRANKCASE TO CYLINDER BLOCK (90 MM)
21 10-815162170 SCREW, CRANKCASE TO CYLINDER BLOCK (171 MM)
22 10-815162105 SCREW, CRANKCASE TO CYLINDER BLOCK (105 MM)
23 96839 BRACKET, CABLE ANCHOR
24 10-40010127 SCREW, BRACKET TO CRANKCASE
25 13-26992 LOCKWASHER, (.250) Stainless Steel, BRACKET SCREW
26 10-78841 SCREW, (.312-24 x 1.500), SHIFT CABLE TO BRACKET
27 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel, SHIFT CABLE SCREW
28 11-82670911 NUT, (.312-24) Stainless Steel, SHIFT CABLE SCREW
29 1166-8792A1 END CAP ASSEMBLY, LOWER
30 26-54815 SEAL, Oil, END CAP
31 25-88955 O-RING, END CAP
32 10-40011149 SCREW, END CAP ATTACHING
33 21-426585 CHECK VALVE, BLEED HOSE Comment: STRAIGHT-THREADED
34 32-9912688 TUBING, (36.00 Inches Bulk)
35 54-68424 CLAMP, TUBING
36 22-56759 FITTING, Barbed, BLEED HOSE (PRESS-IN)
36A 22-8M0181450 FITTING, BLEED HOSE (PRESS-IN)
37 21-428641 CHECK VALVE ASSEMBLY
38 887821 BRACKET, FLYWHEEL COVER - FRONT
39 10-40062127 SCREW, BRACKET TO CRANKCASE
40 96850 BRACKET, ANCHOR - CONTROL CABLES Comment: EARLY MODELS
41 10-53167T SCREW, (.312-18 x .880), ANCHOR BRACKET Comment: EARLY MODELS
42 12-8M0204690 WASHER, ANCHOR BRACKET SCREW Comment: EARLY MODELS
43 87609A1 LEVER, SHIFT CABLE LOCKING Comment: EARLY MODELS
44 87609A1 LINK, LEVER TO COVER Comment: EARLY MODELS
45 90211 COVER, SHIFT CABLE Comment: EARLY MODELS
46 17-47175 PIN, LEVER AND COVER Comment: EARLY MODELS
47 39519 CUP, BARREL RETAINER Comment: EARLY MODELS
DRIVE SHAFT HOUSING AND EXHAUST TUBE (32 parts) DRIVE SHAFT HOUSING AND EXHAUST TUBE
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 1594-9099A2 HOUSING ASSEMBLY, Driveshaft (EXTRA LONG)
2 16-8M0034453 STUD, (.437-14/.437-20 x 2.190), Drive shaft housing/gear housing (2-3/16")
3 16-57984 STUD, (.437-14/.437-20 x 2.380), Drive shaft housing/gear housing (2-3/8")
4 10-54493 SCREW, (.437-14 x 2.500), DRIVE SHAFT HOUSING
5 12-45176 WASHER, DRIVE SHAFT HOUSING STUD
6 11-8M0204653 NUT, DRIVE SHAFT HOUSING STUD
7 88758T STRAP, SWIVEL BRACKET RETAINING
8 10-67769 SCREW, (.375-24 x 4.00), STRAP TO DRIVE SHAFT HOUSING
9 11-25269 NUT, (.375-24), STRAP TO DRIVE SHAFT HOUSING SCREW
10 94229 TEE WASHER
11 10-68513 SCREW, (#10-32 x .375) Stainless Steel, TEE WASHER
12 77327 MOUNT, LOWER
13 25067 BUMPER, LOWER MOUNT SCREW
14 10-96853 SCREW, (.500-20 x 6.380), LOWER MOUNT
15 88238A10 CABLE ASSEMBLY, Ground
16 12-49339 WASHER, (.8125), LOWER MOUNT SCREW
17 11-25096 NUT, LOWER MOUNT SCREW
18 54-8M0036782 CLAMP, LOWER MOUNT
19 10-40001140 SCREW, (M8 x 35), LOWER MOUNT CLAMP
20 13-400247 LOCKWASHER, (M8), LOWER MOUNT CLAMP SCREW
21 100-8M4500752 COVER, LOWER MOUNT CLAMP
22 10-88417 SCREW, (#12-24 x .620), COVER ATTACHING (5/8")
23 11-35521 NUT, NYLON - COVER TO CLAMP SCREW
24 17-20433 PIN, Dowel (.375 x 1.00), DRIVE SHAFT HOUSING
25 88887T TUBE, Exhaust (EXTRA LONG)
26 88883 SEAL, EXHAUST TUBE - LOWER
27 25-89417 GROMMET, WATER TUBE
28 32-89098 TUBE, WATER (EXTRA LONG)
29 26-89419 SEAL, WATER TUBE
30 88238A10 CABLE ASSEMBLY, Ground
31 10-73286 SCREW, (.250-20 x .500) Stainless Steel, GROUND WIRE
ENRICHNER VALVE AND HOSES (22 parts) ENRICHNER VALVE AND HOSES
Ref OEM Part # Part Name
1 42859A2 VALVE ASSEMBLY, Enrichner, ENRICHNER
2 22-67902 CONNECTOR, ENRICHNER VALVE - SIDE Comment: ATTACHES WITH BRACKET
3 90345 BRACKET, ENRICHNER VALVE Comment: ATTACHES WITH BRACKET
4 10-89075 SCREW, VALVE TO BRACKET Comment: ATTACHES WITH BRACKET
5 12-20192 WASHER, BRACKET SCREW Comment: ATTACHES WITH BRACKET
6 22-90275 CONNECTOR, ENRICHNER VALVE - BOTTOM Comment: ATTACHES WITH BRACKET
7 93573 BRACKET, ENRICHNER VALVE
8 10-28635 SCREW, (.250-20 x .620) Stainless Steel, ENRICHNER VALVE BRACKET
9 13-26992 LOCKWASHER, (.250) Stainless Steel, BRACKET SCREW
10 11-20890 NUT, (.250-20), BRACKET SCREW
11 86-45915 TERMINAL BLOCK, ENRICHNER VALVE LEADS
12 10-69079 SCREW, (#10-16 x .440), TERMINAL BLOCK (7/16")
13 10-62568 SCREW, (#10-16 x .375), LEADS TO TERMINAL BLOCK (3/8")
14 32-8M0108355 LINE, (57.00 Inches Bulk)
15 22-59169003 FITTING, TEE
16 54-68424 CLAMP, HOSES
17 32-9912688 TUBING, (36.00 Inches Bulk) (.125 I.D.)
18 32-9938779 HOSE (.077 I.D.)
19 22-130342 FITTING, TEE (.131 O.D.)
20 22-130341 FITTING, TEE (.200 O.D.)
21 22-130342 TEE, TEE (.131 O.D.)
22 22-13033 TEE FITTING, TEE (.200 O.D.)
EXHAUST MANIFOLD AND CYLINDER HEAD (30 parts) EXHAUST MANIFOLD AND CYLINDER HEAD
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 88834 BRACKET, FLYWHEEL COVER
2 10-81516030 SCREW, FLYWHEEL COVER BRACKET (30 MM)
3 16-8M0034435 STUD, FLYWHEEL COVER MOUNTING
4 12-8M0204663 WASHER, FLYWHEEL COVER STUD (LARGE)
5 12-22887 WASHER, FLYWHEEL COVER STUD (SMALL)
6 11-816874 NUT, FLYWHEEL COVER STUD
7 94110A1 COVER, EXHAUST MANIFOLD
8 27-940601 GASKET, EXHAUST MANIFOLD COVER
9 10-40011149 SCREW, EXHAUST MANIFOLD COVER (25 MM)
10 22-38407 PLUG, (.500-14), CYLINDER BLOCK COVER
11 90435 MOUNT
12 12-21249 WASHER, MOUNT
13 11-8267089 NUT, (.250-28), MOUNT
14 41020A3 CYLINDER HEAD
15 88251 SEAL, CYLINDER HEAD
16 25-88923 O-RING, CYLINDER HEAD
17 10-81742780 SCREW, CYLINDER HEAD (80 MM)
18 54-47483 J CLIP, CYLINDER HEAD SCREW
19 75692 THERMOSTAT (143? )
20 27-8M0204714 GASKET, THERMOSTAT
21 90390A1 COVER KIT, THERMOSTAT
22 10-74824 SCREW, (.312-18 x 1.250), THERMOSTAT COVER (1-1/4")
23 22-687271 FITTING, (.250-18) 90 Degree - Brass, ELBOW - THERMOSTAT COVER
24 32-77653101 HOSE, (24.500 Inches Bulk) (21-1/2")
25 22-91836 TEE, HOSE
26 54-68424 CLAMP, HOSE
27 32-77653101 HOSE, (24.500 Inches Bulk) (3")
28 32-8M0108355 HOSE, TELL TAIL
29 22-76256 NOZZLE, TELL TAIL HOSE - REAR BRACKET
EXHAUST PLATE (35 parts) EXHAUST PLATE
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 43769A3 PLATE, Exhaust
2 25-64872 GROMMET, POPPET VALVE
3 65848 CARRIER, POPPET VALVE
4 86596 POPPET VALVE
5 24-90392 SPRING, POPPET VALVE
6 27-88907003 GASKET, RELIEF VALVE PLATE
7 65664A1 PLATE ASSEMBLY, RELIEF VALVE
8 648771 DIAPHRAGM
9 12-76451 WASHER, DIAPHRAGM SCREW
10 10-69570 SCREW, (#10-16 x .750), DIAPHRAGM TO PLATE
11 65663A2 COVER, RELIEF VALVE
12 10-40001137 SCREW, (M8 x 30), COVER TO EXHAUST PLATE
13 22-687271 FITTING, (.250-18) 90 Degree - Brass, EXHAUST PLATE
14 17-43044 PIN, Dowel, LOCATING - EXHAUST PLATE
15 10-81516265 SCREW, EXHAUST PLATE (65 MM)
16 27-438771 GASKET, EXHAUST PLATE - UPPER
17 88355 SEAL, EXHAUST PLATE TO COWL
18 27-438782 GASKET, EXHAUST PLATE - LOWER
19 88880A1 PLATE, EXHAUST TUBE
20 27-890842 GASKET, Exhaust Tube
21 10-40001137 SCREW, (M8 x 30), PLATE TO DRIVE SHAFT HOUSING
22 13-400247 LOCKWASHER, (M8), PLATE SCREW
23 968432 SHIFT SHAFT, UPPER (EXTRA LONG)
24 23-27132 BUSHING, UPPER SHIFT SHAFT
25 96841 LEVER, UPPER SHIFT SHAFT
26 17-96888 PIN, Roll, LEVER TO SHIFT SHAFT
27 96848 SHIFT LINK
28 23-26856 BUSHING, SHIFT LINK
29 13-29720 WAVE WASHER, SHIFT LINK
30 11-36069 NUT, SHIFT LINK
31 10-96849 SCREW, SHIFT LINK
32 11-28770 NUT, (.312-24) Stainless Steel, SHIFT LINK SCREW (5/16-24)
33 13-29720 WAVE WASHER, SHIFT LINK SCREW
34 11-36069 NUT, SHIFT LINK SCREW (1/4-28)
FLYWHEEL, STARTER MOTOR AND IGNITION COILS (34 parts) FLYWHEEL, STARTER MOTOR AND IGNITION COILS
Ref OEM Part # Part Name
1 887832 COVER, FLYWHEEL
2 19-89219001 PLUG, FLYWHEEL COVER
3 79022 MARKER, TIMING
4 10-37572 SCREW, (.190-32 x .380), TIMING MARKER
5 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel, TIMING MARKER SCREW
6 19-45907 PLUG, Yellow, FLYWHEEL
7 257-7555A11 FLYWHEEL ASSEMBLY, COMPLETE
8 10-32417 SCREW, (.250-28 x .625), FLYWHEEL PLATE
9 10-89317 SCREW, FLYWHEEL HUB
10 398-5454A55 STATOR ASSEMBLY
11 10-77363 SCREW, (#10-24 x 1.50), STATOR
12 10,13-26996 LOCKWASHER, Stainless Steel, STATOR SCREW
13 89004A7 TRIGGER PLATE ASSEMBLY
14 50-88656 STARTER MOTOR ASSEMBLY, PRESTOLITE
15 12-93900 WASHER, STARTER MOTOR (UPPER) (PRESTOLITE)
16 88738 COLLAR, STARTER MOTOR (UPPER) (PRESTOLITE)
17 88739 COLLAR, STARTER MOTOR (LOWER) (PRESTOLITE)
18 12-93901 WASHER, STARTER MOTOR (LOWER) (PRESTOLITE)
19 50-893893 STARTER MOTOR ASSEMBLY (BOSCH)
20 23-8M0034918 COLLAR, STARTER MOTOR (BOSCH)
21 8M0043376 STOP, Rubber, RUBBER - STARTER MOTOR
22 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel, CABLE TO STARTER MOTOR
23 13-39107 LOCKWASHER, (.312-24), STARTER MOTOR TERMINAL
24 11-21908 NUT, (.312-18) Cad Plated, STARTER MOTOR TERMINAL
25 339-832757A4 COIL ASSEMBLY, Ignition, IGNITION
26 67614 COVER, IGNITION COIL
27 10-88856 SCREW, IGNITION COIL COVER
28 84-60466A7 CABLE ASSEMBLY, Ground, IGNITION COIL (BLACK)
29 10-32,11-45076 NUT, Brass, IGNITION COIL TERMINAL
30 84-813715A1 LEAD ASSEMBLY, HIGH TENSION
31 332-2854T01 BOOT, HIGH TENSION CABLE
32 85-63709A1 BOOT/TERMINAL KIT, HIGH TENSION CABLE
33 33-896329827 SPARK PLUG (NGK-BUHW)
34 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black, STARTER MOTOR TO GROUND (BLACK)
FUEL PUMPS (39 parts) FUEL PUMPS
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 88853A6 PUMP ASSEMBLY, Fuel
2 21-30430A8 CHECK VALVE ASSEMBLY
3 89031A2 DIAPHRAGM ASSEMBLY
4 NSS NOT SOLD SEPARATE, FUEL PUMP
5 NSS NOT SOLD SEPARATE, PULSE CHAMBER
6 NSS NOT SOLD SEPARATE, FUEL PUMP
7 NSS NOT SOLD SEPARATE, CHECK VALVE TO HOUSING
8 35-59072 SCREEN, FUEL INLET
9 25-35480 O-RING, (1.237 x .103), FUEL INLET COVER
10 NSS NOT SOLD SEPARATE, COVER SCREW
11 23004 RETAINER, CHECK VALVE
12 10-43723 SCREW, (#6-32 x .500), RETAINER ATTACHING
13 67623 BASE, FUEL PUMP
14 86449 CHAMBER, PULSE - FUEL PUMP
15 35-91078A1 COVER ASSEMBLY, FUEL FILTER
16 10-89766 SCREW, (#10-32 x .620) Stainless Steel, FUEL FILTER COVER (5/8")
17 10-88447 SCREW, (.190-32 x 1.62), FUEL PUMP (1-1/2")
18 10,13-26996 LOCKWASHER, Stainless Steel, FUEL PUMP SCREW
19 24-86207 SPRING, COMPRESSION
20 86026 RETAINER, SPRING
21 86252 CAP, SPRING END
22 21-42657A3 CHECK VALVE
23 41156A1 BRACKET, FUEL PUMP (PORT)
24 10-81516040 SCREW, FUEL PUMP BRACKET
25 22-19688 FITTING, FUEL LINE (90? )
26 22-64705 FITTING, FUEL LINE (STRAIGHT)
27 22-64706001 TEE, FUEL LINE (TEE)
28 32-8M0108355 LINE, (57.00 Inches Bulk) (57")
29 54-68424 CLAMP, FUEL LINE
30 22-8M0123050 FITTING, Elbow (45 Degree) , INLET FUEL LINE (45? )
31 32-89020 LINE, Fuel, INLET (6-3/4")
32 22-63981 FITTING, CHECK UNIT ADAPTOR (90? )
33 30186 ADAPTOR, CHECK UNIT
34 30187 STEM, CHECK UNIT ADAPTOR
35 25-16524 O-RING, ADAPTOR STEM
36 24-30189 SPRING, ADAPTOR STEM
37 30188 WASHER, ADAPTOR
38 10-76596 SCREW, (.250-20 x 1.250), ADAPTOR LOWER BRACKET
GEAR HOUSING(DRIVE SHAFT) (46 parts) GEAR HOUSING(DRIVE SHAFT)
Ref OEM Part # Part Name
- 1659-9554A6 GEAR HOUSING ASSEMBLY, COMPLETE (EXTRA LONG)
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 NLA No Longer Available
2 22-85822A10 CONNECTOR ASSEMBLY, SPEEDOMETER
3 88375 INSERT, WATER (STARBOARD) Comment: EARLY MODELS
4 88376 INSERT, WATER (PORT) Comment: EARLY MODELS
5 10-4004376 SCREW, INSERT TO GEAR HOUSING Comment: EARLY MODELS
6 11-89019 NUT, INSERT TO GEAR HOUSING SCREW Comment: EARLY MODELS
7 17-43044 PIN, Dowel, GEAR HOUSING LOCATING
8 22-8M0169589 FITTING, Grease, GEAR HOUSING
9 23-89525 BUSHING, GEAR HOUSING
10 26-54925 SEAL, Oil, GEAR HOUSING
11 31-88384T BEARING, Roller, DRIVE SHAFT
11A 22-56800 PLUG, Pipe (.0625-27), GEAR HOUSING
12 45-814809A1 DRIVESHAFT ASSEMBLY (EXTRA LONG)
13 NLA No Longer Available
14 12-92721 WASHER, PINION GEAR NUT
15 11-35921 NUT, (.625-18), PINION GEAR TO DRIVE SHAFT
16 15-88655A1 SHIM ASSEMBLY, Roller bearing to gear housing
17 31-8M0103473 BEARING ASSEMBLY, Tapered Roller, DRIVE SHAFT
18 11-88710 LOCKNUT, ROLLER BEARING
19 25-88657 O-RING, WATER PUMP
20 46-88776A5 BASE ASSEMBLY, Water Pump
21 26-14381 SEAL, WATER PUMP BASE
22 27-907562 GASKET, LOWER - WATER PUMP
23 90755 PLATE, FACE - WATER PUMP
24 27-936662 GASKET, UPPER - WATER PUMP
25 46-90530A1 BODY ASSEMBLY, Water Pump
26 26-88397 SEAL, RUBBER - WATER INLET TUBE
27 88581 GUIDE, WATER INLET TUBE
28 47-85647 IMPELLER, WATER PUMP
29 28-88422 KEY, IMPELLER DRIVE
30 10-8M0204741 SCREW, (M6 x 20) Stainless Steel, WATER PUMP
31 90753 INSULATOR, WATER PUMP SCREW
32 44197A2 SHAFT, SHIFT (LOWER)
33 53-29641 E RING, RETAINING - SHIFT SHAFT
34 53-78907 RING, Retaining
35 25-25439 O-RING, (.862 x .103), SHIFT SHAFT BUSHING
36 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
37 26-8M0204708 SEAL, Oil, SHIFT SHAFT BUSHING
38 12-77674 WASHER, RUBBER - SHIFT SHAFT BUSHING
39 10-79953Q04 SCREW, (.375-16 x .250), GREASE FILLER
40 22-8M0058389 SCREW, Magnetic, DRAIN (MAGNETIC)
41 12-191833 WASHER, GREASE FILLER AND DRAIN SCREW
42 10-28653 SCREW, (#10-32 x 0.25), GEAR HOUSING
43 19643 WASHER, GEAR HOUSING
GEAR HOUSING(PROPELLER SHAFT) (39 parts) GEAR HOUSING(PROPELLER SHAFT)
Ref OEM Part # Part Name
- 1659-9554A6 GEAR HOUSING ASSEMBLY, COMP. (EXTRA LONG)
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 NLA No Longer Available
44 789562 SHIFT CAM
45 89594A1 FOLLOWER ASSEMBLY, CAM
46 88523A1 ROD, CLUTCH ACTUATOR
47 24-88579 SPRING, COMPRESSION
48 12-78910 WASHER, COMPRESSION SPRING
49 17-8M0084245 PIN, SPRING LOCATOR
50 15-47397A1 SHIM SET, BEARING OUTER RACE (.002-3-5-10)
51 31-78172A1 BEARING ASSEMBLY, Tapered Roller
52 NLA No Longer Available
53 31-73363T BEARING, Roller, FORWARD GEAR
54 31-88583 BEARING, Roller, FORWARD GEAR
55 52-823580 RATCHET, SLIDING CLUTCH
56 17-8M0084243 PIN, Cross, RATCHET TO PROPELLER SHAFT
57 17-78909 PIN, Detent, RATCHET
58 24-78962 SPRING, RETAINING - CROSS PIN
59 44-93848 PROPELLER SHAFT
60 NLA No Longer Available
61 681001 RING, THRUST - BEARING CARRIER
62 30-88957T BEARING, Ball, - REVERSE GEAR
63 25-8M0214920 O-RING, BEARING CARRIER
64 88603A4 CARRIER ASSEMBLY, Bearing
65 31-30956T BEARING, Needle, BEARING CARRIER
66 26-8M0204670 SEAL, BEARING CARRIER
67 28-30281 KEY, LOCATING - BEARING CARRIER
68 14-79447 TAB WASHER, GEAR HOUSING COVER
69 8M2011027 RETAINER, GEAR HOUSING
70 89026 COVER, ANODE
71 10-47658 SCREW, (.437-14 x 1.50) Stainless Steel, ANODE COVER
72 95781 RUDDER
73 23-89514 BUSHING, RUDDER
74 10-95705 SCREW, (.437-14 x 3.00), Gear housing to drive shaft housing
75 12-45176 WASHER, GEAR HOUSING SCREW
76 12-835467Q01 THRUST HUB
77 12-31211Q03 WASHER, Splined, SPLINED - PROPELLER NUT
78 14-816629Q TAB WASHER, PROPELLER NUT
79 11-52707Q1 PROP NUT KIT, (.750-16)
HYDRASTEER COMPONENTS (26 parts) HYDRASTEER COMPONENTS
Ref OEM Part # Part Name
-- 93538A1 HYDRASTEER LOCKING KIT
1 957791 TILLER ARM
2 10-93348 SCREW, TILLER ARM
3 10-32,11-859124 NUT, Stainless Steel, TILLER ARM SCREW
4 10-69067 SCREW, (.250-20 x 1.375), CLAMPING - TILLER ARM
5 11-8267098 NUT, (.250-20), CLAMPING SCREW
6 965212 CABLE, Steering (50")
7 89522 END, Cable
8 11-64015 NUT, (.250-20), STEERING CABLE
9 10-400036 SCREW, (M5 x 20), STEERING CABLE ATTACHING
10 54-26550 CLAMP, STEERING CABLE ATTACHING
11 10-40019107 SCREW, STEERING CABLE CLIP
12 8M0084613 C WASHER, CLIP SCREW
13 89508 BRACKET, CABLE
14 10-690201 SCREW, (#10-32 x .875), CABLE RETAINER STRAP
15 93690 STRAP, CABLE RETAINER
16 17-69745 PIN, Roll, CABLE BRACKET
17 90733 COVER PLATE
18 89509A1 SWIVEL ASSEMBLY
19 10-94319 SCREW, (.375-24 x 1.5), CABLE SWIVEL
20 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel, CABLE SWIVEL SCREW
21 23-89515A1 BUSHING ASSEMBLY, FLANGED
22 23-89517A1 BUSHING ASSEMBLY, FLANGED
23 23-89516A1 BUSHING ASSEMBLY, FLANGED
24 89513 PLATE, SWIVEL
25 11-33826 NUT, CABLE SWIVEL SCREW
HYDRAULIC PUMP AND MOUNTING BRACKETS (42 parts) HYDRAULIC PUMP AND MOUNTING BRACKETS
Ref OEM Part # Part Name
1 823653A9 PUMP ASSEMBLY, Hydraulic Comment: (DESIGN I)
1A 823653A9 PUMP ASSEMBLY, Hydraulic Comment: (DESIGN II)
2 818567 BRACKET Comment: (DESIGN II)
3 10-38837 SCREW, (.312-18 x 1.12) (1-1/8") Comment: (DESIGN II)
4 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel Comment: (DESIGN I)
4A 12-57792 WASHER Comment: (DESIGN II)
5 10-32,11-8M0204718 NUT, Comment: (DESIGN I)
5A 23-34948 SPACER Comment: (DESIGN II)
5B 84-86322A24 CABLE ASSEMBLY, (4.00 Inches) Comment: (DESIGN II)
5C 10-92051 SCREW, (10-16 x .75) (3/4") Comment: (DESIGN II)
6 86-45915 TERMINAL BLOCK
7 10-62568 SCREW, (#10-16 x .375), WIRE TO TERMINAL BLOCK (3/8")
8 84-79138A9 CABLE ASSEMBLY, (6.00 Feet) Black-Negative, BLACK (NEGATIVE)
9 88-8M0085705 BREAKER, Circuit - 20 Ampere (20 AMP)
10 10-8M0113176 SCREW, (#10-24 x .375), CIRCUIT BREAKER
11 10-32,11-45076 NUT, Brass, CIRCUIT BREAKER TERMINAL
12 84-87379A5 WIRE, SOLENOID TO SOLENOID (RED)
13 84-79147A3 HARNESS ASSEMBLY, HYDRAULIC PUMP
14 88075 RETAINER, HARNESS TO MOUNTING BRACKET
15 8M0185622 SOLENOID, Starter
16 10-41508 SCREW, (.250-20 x .500) Stainless Steel, STARTER SOLENOID TO BRACKET (3/8")
17 8,8,13-26995 LOCKWASHER, Stainless Steel, STARTER SOLENOID TERMINAL
18 8-32,8-32,11-26419 NUT, Brass, STARTER SOLENOID TERMINAL
19 13-26992 LOCKWASHER, (.250) Stainless Steel, Starter solenoid terminal (1/4")
20 11-94330 NUT, (.250-20) Brass, STARTER SOLENOID TERMINAL (1/4-20)
21 85-861680 BOOT, RUBBER - STARTER SOLENOID TERMINAL
22 94275 LINK, SOLENOID TO SOLENOID
23 84-86322A15 CABLE ASSEMBLY, (5.50 Inches) Black, SOLENOID TO SOLENOID (BLACK)
24 84-79139A12 CABLE ASSEMBLY, Red-Positive (RED) (POSITIVE)
25 88-79023T10 FUSE ASSEMBLY, 110 Ampere (110 AMP)
26 12-96457 WASHER, Phenolic (.27 x .81 x .062), FUSE TERMINAL
27 11-21825 NUT, (.250-28), FUSE TERMINAL
28 87760T PLATE, MOUNTING
29 10-39349 SCREW, (.312-18 x .750) Stainless Steel, MOUNTING PLATE TO BRACKET (3/4")
30 13-8M0204647 LOCKWASHER, (.312), MOUNTING PLATE SCREW
31 10-90271 SCREW, (.375-16 x .62), HYDRAULIC PUMP (5/8")
32 13-58643 LOCKWASHER, (.375), HYDRAULIC PUMP SCREW
33 87762 BRACKET, HYDRAULIC PUMP
34 10-31830 BOLT, (.375-24 x 1.75), BRACKET TO TRANSOM (3-1/2")
35 13-58643 LOCKWASHER, (.375), BRACKET SCREW
36 11-46335 NUT, BRACKET SCREW
37 10-48409 SCREW, (#10-24 x .625), RETAINER
HYDRAULIC PUMP(DESIGN I) (21 parts) HYDRAULIC PUMP(DESIGN I)
Ref OEM Part # Part Name
- 823653A9 PUMP ASSEMBLY, Hydraulic
-- 99073A2 REPAIR KIT, Overhaul
1 89492T ADAPTOR
2 803852 COUPLING
3 96598A1 MANUAL RELEASE (INCLUDES 3 "O" RINGS)
4 89495 PUMP (INCLUDES SCREWS)
5 35-89496 FILTER
6 25-89498 O-RING, MOTOR END
7 25-89497 O-RING, RESERVOIR END
8 89499 DIPSTICK
9 90587T RESERVOIR
10 10-90588 SCREW, RESERVOIR (INCLUDES "O" RING)
11 16-90590 THRU STUD (LONG)
12 89484 END FRAME, DRIVE END
13 89485 ARMATURE
14 12-89482 WASHER, THRUST - ARMATURE
15 89486 FIELD AND FRAME
16 89487 BRUSH CARD
17 89488 END FRAME, COMMUTATOR END
18 10-89489 THRU BOLT, MOTOR (4-9/16")
19 11-89481 NUT, THRU BOLT AND STUD
HYDRAULIC PUMP(DESIGN II) (23 parts) HYDRAULIC PUMP(DESIGN II)
Ref OEM Part # Part Name
- 17649A02 MOTOR
-- 99073A2 REPAIR KIT, Overhaul
1 801786 ADAPTOR
2 803852 COUPLING
3 96598A1 MANUAL RELEASE
4 801787 PUMP (INCLUDES SCREWS)
5 35-89496 FILTER
6 25-89498 O-RING
7 25-89497 O-RING
8 89499 DIPSTICK
9 90587T RESERVOIR
10 10-90588 SCREW (INCLUDES O-RING)
11 17632T END CAP ASSEMBLY (W/BEARING)
12 10-17626 SCREW
13 25-17625 O-RING
14 10-17621 SCREW
15 17633 HOLDER KIT
16 17631A1 BRUSH KIT
17 17623 ARMATURE
18 12-17653 WASHER
19 17624 FIELD AND FRAME ASSEMBLY
20 17622 COVER ASSEMBLY (W/BEARING)
21 10-823444 SCREW
MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
-- 90-112273 OWNERS GUIDE (BLACK)
SOUND ATTENUATOR AND COWL BRACKET (35 parts) SOUND ATTENUATOR AND COWL BRACKET
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 883644 BRACKET, COWL SUPPORT
2 85650 HOUSING, COWL HINGE (STARBOARD)
3 10-76621 SCREW, COWL HINGE HOUSING
4 12-20583 WASHER, HOUSING SCREW
5 88361T BRACKET, REAR COWL
6 14900A1 SEAL, REAR COWL BRACKET
7 88356 SEAL, REAR COWL BRACKET
8 10-4000335 SCREW, (M6 x 50), REAR COWL BRACKET
9 12-4002315 WASHER, (6.60 X 12.5 X 1.5 mm -SS), REAR COWL BRACKET SCREW
10 13944A1 PLATE, SOUND ATTENUATOR
11 67245T BRACKET, COWL MOUNTING (UPPER)
12 25-67272 GROMMET, COWL MOUNTING BRACKET
13 90435 MOUNT
14 12-21249 WASHER, MOUNT
15 11-8267089 NUT, (.250-28), MOUNT
16 27-898192 GASKET, PLATE
17 885031 COVER, SOUND ATTENUATOR
18 10-40062127 SCREW, COVER
19 96854T BRACKET, COWL SUPPORT - FRONT
20 25-67272 GROMMET, FRONT BRACKET
21 88621 RETAINER, CABLE
22 10-34994 SCREW, (#10-32 x 1.00) Stainless Steel, RETAINER TO FRONT BRACKET
23 88357 SEAL, FRONT BRACKET
24 88352 BOOT, FUEL ADAPTOR
25 54-26550 CLAMP, FRONT BRACKET
26 10-78291 SCREW, (.190-24 x .500), CLIP
27 8M0084613 C WASHER, CLIP SCREW
28 67241 HOUSING, COWL LATCH
29 10-92051 SCREW, (10-16 x .75), HOUSING TO FRONT BRACKET
30 76264 LATCH
31 24-85367 SPRING, COWL LATCH
32 90435 MOUNT
33 12-21249 WASHER, MOUNT
34 11-8267089 NUT, (.250-28), MOUNT
STARTER MOTOR ASSEMBLY(BOSCH) (8 parts) STARTER MOTOR ASSEMBLY(BOSCH)
Ref OEM Part # Part Name
- 50-893893 STARTER MOTOR ASSEMBLY
1 90645 DRIVE KIT
2 13310T1 DRIVE
3 75660 PLATE, DRIVE END
4 13313 BOLT, THRU
5 13312 ARMATURE
6 898265016 BRUSH/SPRING KIT
7 13314 END CAP, COMMUTATOR
STARTER MOTOR ASSEMBLY(PRESTOLITE) (15 parts) STARTER MOTOR ASSEMBLY(PRESTOLITE)
Ref OEM Part # Part Name
- 50-88656 STARTER MOTOR ASSEMBLY
1 392-9129 BENDIX DRIVE
2 392-9133 HOUSING ASSEMBLY, DRIVE END
3 392-9134 BEARING
4 392-9128 ARMATURE
5 392-5730 THRUST WASHER PACKAGE
6 392-9130 COIL, Field
7 392-5726 BRUSH PLATE
8 392-5727 SPRING SET
9 392-6181 BRUSH SET
10 392-5728 TERMINAL STUD PACKAGE
11 392-9131 HEAD, COMMUTATOR END
12 392-9132 BEARING
13 392-9136 THRU BOLT
14 392-9135 STOP KIT, Pinion
SWIVEL BRACKET AND STEERING ARM (46 parts) SWIVEL BRACKET AND STEERING ARM
Ref OEM Part # Part Name
-- 27-88605A80 GASKET SET Comment: CONTENTS INDICATED BY FOOTNOTE 11.
1 1491-9225A3 SWIVEL BRACKET ASSEMBLY
2 26-87735 SEAL, Oil, SWIVEL BRACKET (LOWER)
3 23-818764 BUSHING, SWIVEL BRACKET (LOWER AND UPPER)
4 25-33466 O-RING, SWIVEL BRACKET (UPPER)
5 23-67668 SPACER, SWIVEL BRACKET (UPPER)
6 22-8M0169589 FITTING, Grease, GREASE
7 25-88341 GROMMET, SWIVEL BRACKET
8 26-85023 SEAL, Oil, SWIVEL BRACKET
9 12-87161 WASHER, TILT LOCK LEVER
10 25-48171 O-RING, (.364. x .070), TILT LOCK LEVER
11 85028A2 LEVER ASSEMBLY, TILT LOCK (STARBOARD)
12 23-86600 BUSHING, TILT LEVER RELEASE
13 24-85367 SPRING, TILT LEVER RELEASE
14 41052 PLUNGER, TILT LEVER RELEASE
15 16-88876 STUD, PLUNGER
16 86603 KNOB, PLUNGER
17 864751 COUPLING, TILT LOCK LEVER
18 17-69745 PIN, Roll, LEVER TO COUPLING
19 24-88049 SPRING, TENSION - COUPLING
20 18-93861 COTTER PIN, COUPLING SPRING
21 13-78854 WAVE WASHER, BOTTOM YOKE
22 96852T YOKE, Bottom
23 53-67684 RING, Retaining, BOTTOM YOKE
24 12-67670 WASHER, THRUST - SWIVEL BRACKET
25 17-840792A1 SWIVEL PIN ASSEMBLY, Steering Arm
26 10-88659 SCREW, STEERING ARM TO UPPER MOUNT
27 77326 MOUNT, RUBBER (UPPER)
28 12-66921 WASHER, UPPER MOUNT BOLT
29 12-78688 WASHER, UPPER MOUNT BOLT
30 11-8M0204653 NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT
31 88882 BUMPER, Top Yoke, STEERING ARM
32 92876A12 LINK ASSEMBLY, Steering
33 10-849838 SCREW, STEERING LINK TO STEERING ARM (1-1/8")
34 11-33826 NUT, STEERING LINK SCREW
35 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel, STEERING LINK TO STEERING ARM
36 86485A6 TILT SWITCH ASSEMBLY
37 84-65017A14 HARNESS ASSEMBLY, TILT SWITCH
38 88342 STRAP, SWITCH AND SENDER
39 10-87926 SCREW, (#10-32 x .500), STRAP TO SWIVEL BRACKET
40 54-54457 J CLIP, SWITCH AND SENDER LEADS
41 10-98256 SCREW, (.250-28 x .500), CLAMP TO SWIVEL BRACKET
42 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, CLAMP SCREW
43 23-96851 SPACER, UPPER MOUNT BOLT
44 150311 CLAMP, UPPER MOUNT
45 10-81516290 SCREW, UPPER MOUNT CLAMP
TACHOMETER, TRIM GAUGE AND ALARM HORN (28 parts) TACHOMETER, TRIM GAUGE AND ALARM HORN
Ref OEM Part # Part Name
1 79-895283Q43 TACHOMETER
2 79101T BRACKET, MOUNTING
3 88-72729 LIGHT BULB, Wedge Base (14V - .19W)
4 88-79888 SOCKET, Light Bulb
5 8-32,8-32,11-26419 NUT, Brass
6 84-86323A5 CABLE ASSEMBLY, (1.50 Feet) Purple, TRIM GAUGE (PURPLE - 1-1/2")
7 79-895292Q41 TRIM GAUGE
8 79480 BRACKET, MOUNTING - TRIM GAUGE
9 88-72729 LIGHT BULB, Wedge Base (14V - .19W), TRIM GAUGE
10 88-79888 SOCKET, Light Bulb, TRIM GAUGE
11 8-32,11-26419 NUT, Brass, TRIM GAUGE TERMINAL (8-32)
12 8,8,13-26995 LOCKWASHER, Stainless Steel, TRIM GAUGE TERMINAL
13 84-86396A8 HARNESS ASSEMBLY, Tachometer (5.00 Feet)
14 68878A6 HORN ASSEMBLY, Alarm
15 68879 COVER, ALARM HORN
16 23-8M0084588 SPACER, ALARM HORN
17 12-24676 WASHER, (.200 x .440 x .032), ALARM HORN
18 10-35401 SCREW, (#10 x 1.00), ALARM HORN
19 79-895287Q41 TEMPERATURE GAUGE
20 88-72729 LIGHT BULB, Wedge Base (14V - .19W)
21 88-79888 SOCKET, Light Bulb
22 12-26427 WASHER
23 79480 BRACKET
24 8-32,11-26419 NUT, Brass
25 84-88032A3 CABLE ASSEMBLY, (23.00 Feet) Tan/Blue (TAN/BLUE) - 23'
26 12415 SENDER, Temperature
27 12419 COVER, SENDER
28 19-12431T PLUG
THROTTLE LEVER (30 parts) THROTTLE LEVER
Ref OEM Part # Part Name
1 74897T PIVOT, TRIGGER PLATE
2 62459T BALL JOINT ASSEMBLY, TRIGGER PLATE
3 10-32,11-45076 NUT, Brass, LINK ROD
4 76035 ROD, TRIGGER PLATE
5 10-32,11-46438 NUT, , BALL JOINT
6 89811 LEVER, SPARK ADVANCE
7 10-75168 SCREW, SPARK ADVANCE LEVER - STOP
8 11-29598 NUT, (.250-28) Stainless Steel, SPARK ADVANCE LEVER STOP SCREW
9 52023 CAP, SPARK ADVANCE LEVER STOP SCREW
10 10-12405 SCREW, SPARK ADVANCE LEVER - STOP (1-1/4")
11 10-32,11-68219 NUT, Stainless Steel, SPARK ADVANCE LEVER STOP SCREW
12 48039 CAP, SPARK ADVANCE LEVER STOP SCREW
13 94818 LEVER, THROTTLE CONTROL
14 10-818165 SCREW, (.375-16 x 1.75), THROTTLE LEVER/ADVANCE LEVER (1-3/4")
15 23-55164 BUSHING, THROTTLE LEVER
16 23-55171 BUSHING, SPARK ADVANCE LEVER
17 24-68784 SPRING, THROTTLE AND SPARK ADVNACE LEVER
18 12-68410 WASHER, SPARK ADVANCE LEVER
19 10-75168 SCREW, THROTTLE LEVER - STOP
20 11-29598 NUT, (.250-28) Stainless Steel, THROTTLE LEVER STOP SCREW
21 52023 CAP, THROTTLE LEVER STOP SCREW
22 39483 LATCH, CABLE
23 10-69026 SCREW, (.250-28 x .880), CABLE LATCH TO THROTTLE LEVER
24 12-69057 WASHER, CABLE LATCH SCREW
25 24-20099 SPRING, CABLE LATCH TO THROTTLE LEVER
26 11-826709109 NUT, (.250-28), CABLE LATCH SCREW
27 93259 ROD, THROTTLE CONTROL
28 8M0221994 BARREL, THROTTLE CONTROL ROD
29 936941 CAM, Throttle
30 23-26856 BUSHING, THROTTLE CAM
TRANSOM BRACKETS (38 parts) TRANSOM BRACKETS
Ref OEM Part # Part Name
1 1494-7476T1 BRACKET, TRANSOM (PORT)
3 10-677552 SCREW, (.500-20 x 6.500), BRACKET TO TRANSOM (6-1/2")
4 10-8M0149747 SCREW, (.500-20 x 4.500), BRACKET TO TRANSOM (4-1/2")
5 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, BRACKET SCREW
6 11-91962 NUT, (.500-20), BRACKET SCREW
7 10-87180 BOLT, (.500-20 x 11.00), TILT
8 11-82671317 NUT, (.500-20), TILT BOLT
9 99170A2 TILT TUBE
10 12-85022 WASHER, TILT TUBE
11 11-859133 NUT, (1.00-14), TILT TUBE (1"-14)
12 25-45711 O-RING, (.612 x .103), TILT TUBE
13 85026T PLATE, PIVOT PIN
14 10-28636 SCREW, (.250-20 x .750), PLATE TO TRANSOM BRACKET
15 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, PLATE SCREW
16 85035T SPACER, TRANSOM BRACKET
17 10-70732 SCREW, (.250-20 x 2.00), SPACER TO TRANSOM BRACKET
18 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, SPACER SCREW
19 89949A1 PLATE ASSEMBLY, TRANSOM BRACKET
20 10-90192 SCREW, (.250-20 x .875), PLATE TO TRANSOM BRACKET
21 54-75275 CLAMP, WIRING HARNESS
22 10-88829 SCREW, (#10-24 x .500), CLAMP TO TRANSOM BRACKET
24 79610A6 TRIM CYLINDER ASSEMBLY (79879A1 REPAIR KIT)
25 23-86489 BUSHING, TRIM CYLINDER
26 12-85022 WASHER, TRANSOM BRACKET
27 24-30316 SPRING, TRIM CYLINDER
28 17-85020T PIN, Pivot, TRIM CYLINDER
29 85024 SHAFT, TRIM CYLINDER
30 23-86637 BEARING, TRIM SHAFT
31 17-91862 PIN, TRIM CYLINDER
32 32-89023A2 HOSE, HYDRAULIC (STARBOARD)
33 25-12602002 GROMMET, HYDRAULIC HOSES
34 22-87207 CONNECTOR, HYDRAULIC HOSE
35 87871T COVER, INLET - HYDRAULIC HOSE
36 27-87775 GASKET, INLET COVER
37 25-45507 GROMMET, INLET COVER
38 10-36070 SCREW, (#10-32 x 1.250), INLET COVER
39 10,13-26996 LOCKWASHER, Stainless Steel, INLET COVER SCREW
40 10-32,11-68219 NUT, Stainless Steel, INLET COVER SCREW
WIRING HARNESS, STARTER SOLENOID AND RECTIFIER (44 parts) WIRING HARNESS, STARTER SOLENOID AND RECTIFIER
Ref OEM Part # Part Name
1 91882 PLATE, IGNITION
2 10-40001140 SCREW, (M8 x 35), IGNITION PLATE
3 13-8M0204647 LOCKWASHER, (.312), IGNITION PLATE SCREW
4 84-65999A2 CABLE ASSEMBLY, Black, GROUND (BLACK)
5 54-47483 J CLIP, FUSE HOLDER - PLATE SCREW
6 12-36042 WASHER, IGNITION PLATE SCREW
7 12-67264 WASHER, (Rubber), IGNITION PLATE SCREW (RUBBER)
8 23-67268 BUSHING, IGNITION PLATE SCREW
9 87-33386A3 SWITCH ASSEMLBY
10 10-38055 SCREW, (.190-32 x .62), Mercury switch to ignition plate (5/8")
11 10-32,11-45076 NUT, Brass, MERCURY SWITCH TERMINAL
12 17-36242 PIN, Roll, MERCURY SWITCH
13 86-66986 TERMINAL BLOCK, IGNITION PLATE
14 10-69079 SCREW, (#10-16 x .440), TERMINAL BLOCK ATTACHING
15 10-37572 SCREW, (.190-32 x .380), LEADS TO TERMINAL BLOCK
16 84-92432A2 HARNESS ASSEMBLY, ENGINE
17 88-8M0207796 FUSE, 20 Ampere
18 84-95084A2 CABLE ASSEMBLY, FUSE
19 78799 SENDER, Temperature (19.50 Inch)
20 89565 COVER, TEMPERATURE SENDER
21 88751 CLAMP, WIRING HARNESS
22 10-28636 SCREW, (.250-20 x .750), CLAMP TO IGNITION PLATE
23 12-20533 WASHER, CLAMP SCREW
24 8M0058226 RECTIFIER ASSEMBLY
25 10-38055 SCREW, (.190-32 x .62), RECTIFIER AND REGULATOR
26 10-32,11-45076 NUT, Brass, RECTIFIER AND REGULATOR TERMINALS
27 84-88809A4 CABLE ASSEMBLY, REGULATOR TO RECTIFIER (YELLOW)
28 88825A7 VOLTAGE REGUALTOR
29 84-88439A2 CABLE ASSEMBLY, Battery - Negative, NEGATIVE
30 89-853654A1 SOLENOID, Starter
31 10-20540 SCREW, (.250-20 x .62), SOLENOID TO IGNITION PLATE (5/8")
32 13-26992 LOCKWASHER, (.250) Stainless Steel, Solenoid to ignition plate screw
33 84-93389A2 WIRE, SOLENOID TO STARTER MOTOR (YELLOW)
34 13-39107 LOCKWASHER, (.312-24), SOLENOID TERMINALS (5/16")
35 11-21908 NUT, (.312-18) Cad Plated, SOLENOID TERMINALS (5/16-18)
36 10,10,13-26996 LOCKWASHER, Stainless Steel, SOLENOID TERMINALS
37 10-32,11-68219 NUT, Stainless Steel, SOLENOID TERMINALS (10-32)
38 84-79139A15 WIRE, SOLENOID TO RECTIFIER (RED)
39 84-92486A2 HARNESS ASSEMBLY, COIL TO SWITCH BOX (#1, 3 AND 5)
40 332-7778A12 SWITCHBOX ASSEMBLY
41 10-90818 SCREW, SWITCH BOX TO IGNITION PLATE
42 23-91912 BUSHING, SWITCH BOX SCREW
43 10-32,11-45076 NUT, Brass, SWITCH BOX TERMINAL
44 10-62568 SCREW, (#10-16 x .375), WIRE ATTACHING

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 300 (3.4 LITRE) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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