Mercury 30 (2 CYL.) (0G055314 THRU 0G760299) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 30 (2 CYL.). Scroll down for exploded parts diagrams (32), specifications, and maintenance reference.

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8M0097857 Service Kit for Mercury | JLM Marine
8M0097857 Service Kit for Mercury | JLM Marine
$68.50
$68.50
files/kit-23KM781-4N_0279e2f8-e0d8-4b22-a926-21a7be30f5c1.pngDefault Title
$68.50
8M0113483 Service Kit for Mercury 40HP 50HP 60HP | JLM Marine
8M0113483 Service Kit for Mercury 40HP 50HP 60HP | JLM Marine
$68.50
$68.50
files/kit-23KM777-4N_e855e885-850e-4194-a6d9-3cc6b20deeea.pngDefault Title
$68.50
AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
$68.50
$68.50
files/kit-23KM776-4N_77fcbe8a-d5c8-4f25-b3bb-7a0e9ccebede.pngDefault Title
$68.50
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
$68.50
$68.50
files/kit-23KM773-4N_fffc370d-57ef-443b-8e26-770e764dd409.pngDefault Title
$68.50
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
$68.50
$68.50
files/kit-23KM772-4N_3ab7931f-955d-4041-a46b-266974344a7b.pngDefault Title
$68.50
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
$68.50
$68.50
files/kit-23KM771-4N_78ebfc47-2fbf-460e-834a-362ab0b58149.pngDefault Title
$68.50
23KH763-4N Kit Image
06211-ZZ0-505 Maintenance Kit for Honda BF80A BF100A | JLM Marine
$82.50
$82.50
files/kit-23KH763-4N.pngDefault Title
$82.50
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
$83.50
$83.50
files/kit-23KH762-4N.pngDefault Title
$83.50
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
$82.50
$82.50
files/kit-23KH761-4N.pngDefault Title
$82.50
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
$82.50
$82.50
files/kit-23KH760-4N.pngDefault Title
$82.50
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$71.50
$71.50
files/kit-23KH758-4N.pngDefault Title
$71.50

Mercury 30 (2 CYL.) (0G055314 THRU 0G760299) Parts & Diagrams

🔎 Mercury 30 (2 CYL.) Reference Library — Exploded parts diagrams (32 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 30 (2 CYL.) is a 4-Stroke, Inline 3-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 3-Cylinder, EFI
Horsepower 30 HP
Displacement 526 cc
Bore x Stroke 61 mm x 60 mm
Spark Plug (Type & Gap) NGK BKR6E
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 340 mL (11.5 fl oz)
Idle Speed (in gear) 700 ± 50 RPM (in gear)
Full Throttle RPM Range 5250-6250
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 30 (2 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 30 (2 CYL.).

▶ACCESSORIES (1 parts) ACCESSORIES
Ref OEM Part # Part Name
0 821455T9 TILLER HANDLE KIT Comment: (GRAY)
▶BOTTOM COWL (80 parts) BOTTOM COWL
Ref OEM Part # Part Name
1 24-824992 SPRING, Detent
2 24-824993 SPRING, Backing
3 824994 SPRING, Plate
4 10-82191916 SCREW, (M5 x 14)
5 8280471 STRAP
6 10-4006731 SCREW, (M6 x 16) Stainless Steel
7 8M0039049 CLAMP
8 10-40011130 SCREW, (M6 x 30) Stainless Steel
9 87-8M0052927 SWITCH Comment: USE WHERE APPLICABLE
10 10-88075020 SCREW, (M3.5 x 20) Stainless Steel Comment: USE WHERE APPLICABLE
11 824923 PLATE Comment: USE WHERE APPLICABLE
12 84-852375A4 HARNESS ASSEMBLY
13 8M0036802 CAP
14 10-4006731 SCREW, (M6 x 16) Stainless Steel
15 23-26954 BUSHING
16 8M0041741 LEVER
17 42927 INSERT
18 17-8224561 PIN
19 23-26954 BUSHING
20 23-48475 BUSHING
21 822459 RETAINER
22 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
23 11-401386 NUT, (M6)
24 11-401386 NUT, (M6)
25 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
26 822470 SHIFT LINK
27 23-48475 BUSHING
28 84-850203A2 HARNESS ASSEMBLY Comment: ELECTRIC HANDLE
29 84-11149A21 HARNESS ASSEMBLY, Adapter Comment: ELECTRIC HANDLE
30 821483A6 SHIFT SHAFT, Horizontal
31 821487 LEVER
32 18-26811 COTTER PIN
33 10-878607 SCREW, (#10-16 x .380) (SELF TAP)
34 84-88807A28 CABLE ASSEMBLY (BLACK-7 1/2 IN.)
35 8M0037997 SHIFT ROD
36 18-210711 COTTER PIN
37 18-210711 COTTER PIN
38 17-8251851 PIN
39 13-827418 LOCKWASHER
40 822011 LEVER, Shift
41 13-825273 WAVE WASHER
42 10-40011107 SCREW, (M5 x 16) Stainless Steel
43 98889 LATCH
44 39519 CUP
45 10-42975 DRIVE SCREW
46 822423002 SEAL
47 19-17230 PLUG
48 8M0032846 RETAINER, Brass
49 87-11083A31 SWITCH Comment: (13-1/2 IN.)
50 15920Q54 LANYARD ASSEMBLY
51 25-16226 GROMMET
52 87-825294A1 SWITCH (ELECTRIC HANDLE) Comment: (USE WHERE APPLICABLE)
53 822424001 SEAL
54 19-823874001 SEAL
55 4010-821511T2 BOTTOM COWL Comment: (GRAY)
56 19-824076001 PLUG
57 821490T SHIFT HANDLE
58 25-19565002 GROMMET Comment: (SPLIT - POWER TRIM)
59 19-824473 PLUG
60 823572001 SEAL
61 84-8M0210763 ALARM ASSEMBLY, Audio Warning
62 12-8M0214930 WASHER
63 10-82239312 SCREW, (M5 x 12)
64 87-8M0042301 SWITCH (POWER TRIM)
65 812830T01 PLUG
66 8M0032848 RETAINER
67 10-878608 SCREW, (#10-16 x .500) (SELF TAP)
68 10-40011107 SCREW, (M5 x 16) Stainless Steel, INTERLOCK CABLE
69 10-82130016 SCREW, (M6 x 16)
70 822425 CAM, Latch
71 13-12134 WASHER, Wave
72 23-812707 BUSHING
73 22-813613 FITTING
74 54-816311T TIE STRAP, (8.00 Inches)
75 32-7568058 HOSE, (15.00 Inches)
76 23-812707 BUSHING
77 823573F2 LEVER, Cowl Latch Comment: (GRAY)
78 10-40011129 SCREW, (M6 x 25) Stainless Steel
79 23-822003 BUSHING
80 25-822002 GROMMET
▶CARBURETOR (39 parts) CARBURETOR
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 3301-823799T12 CARBURETOR Comment: (ELECTRIC HANDLE - 30)(WME 6
2 NSS NOT SOLD SEPARATE, RETAINING RING
3 1395-8113521 LEVER, Oil Pump (ELECTRIC)
4 1395-8086121 SCREW, Lever Retainer
5 1395-8236371 VALVE, Throttle
6 NSS NOT SOLD SEPARATE, SCREW, Throttel Valve
7 27-8144461 GASKET, Flange
9 1395-811221 COVER PLATE
10 1395-811220 SCREW, Cover Plate
11 NSS NOT SOLD SEPARATE, SPRING, Idle Needle
12 NSS NOT SOLD SEPARATE, IDLE NEEDLE
13 1395-808746 LEVER
14 1395-8087431 BUSHING, Throttle Shaft Comment: (WME-63 THRU 67)
15 NSS NOT SOLD SEPARATE, SPRING, Throttel Return
16 1395-8236331 SHAFT, Throttle Comment: (ELECTRIC)
17 1395-8236323 SHAFT, Throttle Comment: (MANUAL)
18 1395-823634 SCREW
19 1395-96321 SPRING, Idle Adjustment Comment: (WME-36 THRU 42A)
20 1395-8087392 SCREW, Idle Speed Comment: (WME-63 THRU 67)
21 NSS NOT SOLD SEPARATE, FITTING (PART OF REF # 1) Comment: (ELECTRIC)
22 NSS NOT SOLD SEPARATE, FITTING (PART OF REF # 1) Comment: (MANUAL)
23 10-95951 VALVE, Inlet Needle
24 1395-808738 GASKET
25 NSS NOT SOLD SEPARATE, FLOAT SHAFT
26 1395-9594 FLOAT
27 NSS NOT SOLD SEPARATE, GASKET, Fuel Bowl
28 1395-811693 BOWL, Fuel Comment: (ELECTRIC)
29 NSS NOT SOLD SEPARATE, FITTING (PART OF 1395-811695) Comment: (MANUAL & WME-42)
30 1395-808612 SCREW AND WASHER, (#8-32 x .750)
31 1399-5225 JET, Main (.054) Comment: (30 H.P.)
32 1395-811694 PLUG KIT
33 1395-802731 SEAL (CONSISTS OF 4 SEALS)
34 10-814776 SCREW, Adjusting (M6 x 55)
35 19-815784 CAP
36 823587T02 COVER, Carburetor
37 10-4000363 SCREW, (M8 x 100), HEX HEAD CAP
38 8235862 PLATE, Carburetor
39 67748 ROLLER
▶CLAMP BRACKET (37 parts) CLAMP BRACKET
Ref OEM Part # Part Name
1 3411-821773A2 CLAMP BRACKET Comment: (GRAY) PORT LONG 3 LOWER MOUNTING HOLES
2 3412-821774T9 CLAMP BRACKET Comment: (GRAY) STBD. LONG 3 LOWER MOUNTING HOLES
3 10-818883A1 THUMB SCREW ASSEMBLY Comment: MANUAL
4 NSS NOT SOLD SEPARATE, HANDLE Comment: MANUAL
5 NSS NOT SOLD SEPARATE, RIVET Comment: MANUAL
6 12-818884 WASHER Comment: MANUAL
7 10-768042 SHOULDER SCREW, Hex Comment: MANUAL
8 11-40140 NUT, (M10)
9 12-4002319 WASHER
10 97-8252711 ANODE
11 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
12 10-8M0204707 SCREW, (M6 x 25)
13 16-8M0034459 STUD, (M10 x 277)
14 23-824952 SPACER
15 11-4013710 NUT, (M10) Comment: (SHORT) (BOTTOM)
16 12-4002319 WASHER Comment: (SHORT) (BOTTOM)
17 10-826110 SCREW Comment: (SHORT) (BOTTOM)
18 19624A1 SEAL KIT
19 25-29619 O-RING, (.583 x .103)
20 23-78861 SPACER
21 11-40140 NUT, (M10)
22 12-4002319 WASHER
23 17-8M0026103 PIN ASSEMBLY, Tilt Lock
24 24-821461 SPRING
25 822409 LEVER
26 17-25319 PIN, (.125 x 0.75 Inches)
27 822401 CAP
28 17-25319 PIN, (.125 x 0.75 Inches)
29 23-823589 BUSHING
30 17-8224001 PIN
31 23-824858 BUSHING (PLASTIC)
32 878580 ROD, Shallow Water Drive
33 23-824858 BUSHING (PLASTIC)
34 23-823812 BUSHING
35 822411 ARM
36 878563 LINK ROD
37 24-832085A1 SPRING
▶CLAMP BRACKET(GAS ASSIST TRIM) (38 parts) CLAMP BRACKET(GAS ASSIST TRIM)
Ref OEM Part # Part Name
1 3411-821773A2 CLAMP BRACKET Comment: (GRAY) PORT
2 3412-821774T9 CLAMP BRACKET Comment: (GRAY) STARBOARD
3 10-818883A1 THUMB SCREW ASSEMBLY Comment: MANUAL
4 NSS NOT SOLD SEPARATE, HANDLE Comment: MANUAL
5 NSS NOT SOLD SEPARATE, RIVET Comment: MANUAL
6 12-818884 WASHER Comment: MANUAL
7 10-768042 SHOULDER SCREW, Hex Comment: MANUAL
8 97-8252711 ANODE
9 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
10 10-8M0204707 SCREW, (M6 x 25)
11 11-91962 NUT, (.500-20)
12 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
13 10-814259 SCREW, (.500-20 x 4.00)
14 NSS NOT SOLD SEPARATE, DECAL, Tilt Lock
15 NSS NOT SOLD SEPARATE, DECAL, Warning
16 822401 CAP
17 17-25319 PIN, (.125 x 0.75 Inches)
18 23-823589 BUSHING
19 17-8224001 PIN
20 828533A1 TRIM, HYDRAULIC ASSIST Comment: GAS ASSIST TRIM
21 88238A11 CABLE ASSEMBLY Comment: GAS ASSIST TRIM
22 828924 LEVER, Tilt Comment: GAS ASSIST TRIM
23 8M0007469 TILT KNOB Comment: GAS ASSIST TRIM
24 828930 ARM, Lever Comment: GAS ASSIST TRIM
25 13-31030 WAVE WASHER Comment: GAS ASSIST TRIM
26 17-25319 PIN, (.125 x 0.75 Inches) Comment: GAS ASSIST TRIM
27 8289961 LINK Comment: GAS ASSIST TRIM
28 10-32,11-46438 NUT, Comment: GAS ASSIST TRIM
29 17-822481001 PIN, Anchor (14 mm) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
30 23-822482 BUSHING Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
31 23-822484 BUSHING Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
32 12-825190 WASHER Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
33 11-826712 NUT, (M14) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
34 10-4009040 SCREW, (M10 x 40) Stainless Steel Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
35 12-4002319 WASHER Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
36 11-4013710 NUT, (M10) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
37 17-853923A1 PIN Comment: NON POWER TRIM
38 24-821461 SPRING Comment: NON POWER TRIM
▶CRANKSHAFT/PISTON/FLYWHEEL (23 parts) CRANKSHAFT/PISTON/FLYWHEEL
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 11-42979 NUT, (M16)
2 12-33001 WASHER, (.641 x 1.250 x .190)
3 261-859233T26 FLYWHEEL Comment: (ELECTRIC) SN# USA 0G589999/BEL 9973099 & Below
4 261-859233T25 FLYWHEEL Comment: (MANUAL) SN# USA 0G589999/BEL 9973099 & Below
5 493-821369T01 CRANKSHAFT ASSEMBLY
6 43-43019A2 GEAR ASSEMBLY (DRIVER)
7 28-91800 KEY, Woodruff
8 30-63742T BEARING, Ball
9 53-812877 RING, Retaining
10 31-818889A1 BEARING ASSEMBLY, Roller
11 26-8173971 SEAL, Oil
12 827955A2 BEARING ASSEMBLY
13 NSS NOT SOLD SEPARATE, ROLLER
14 NSS NOT SOLD SEPARATE, RING, Seal
15 640-9612A6 CONNECTING ROD ASSEMBLY
16 10-91012 SCREW, (.250-28 Special)
17 8M0234886 BEARING KIT
18 29-8M0214934 BEARING
19 12-8M0012298 WASHER
20 705-850026T2 PISTON ASSEMBLY Comment: (.015 O.S.) SN# USA 0G589999/BEL 9973099 & Below
21 53-857196 RING, Lock
22 39-821695A1 RING SET, Piston Comment: (.015 O.S.)
▶CYLINDER BLOCK (21 parts) CYLINDER BLOCK
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 890-821358T5 CYLINDER BLOCK
2 22-328022 PLUG, Pipe (.125-27) (HEX HEAD-BRASS)
3 17-824864 PIN, Roll (USE WHERE APPLICABLE)
4 10-81742780 SCREW, (M8 x 80) (HEX FLANGE HEAD)
5 812888A1 CARRIER ASSEMBLY
6 21-42657A3 CHECK VALVE
7 21-8282182 CHECK VALVE
8 22-56759 CONNECTOR (BARBED-ELECTRIC)
9 10-81742740 SCREW, (M8 x 40) (HEX FLANGE HEAD)
10 22-85439001 CONNECTOR, Male
11 17-8M0084653 PIN, Center Main
12 17-43044 PIN, Dowel - Without Hole (.375 x .625)
13 22-390721 PLUG, (1/8 Inch Brass) (1/8 IN.-BRASS)
14 22-185981 PIPE PLUG (3/8-18)
15 22-15133 FITTING
16 1171-9812A8 END CAP
17 26-828932 SEAL, Oil
18 26-41953 SEAL
19 25-8M0142854 O-RING, (2.175 x .175)
20 10-81742720 SCREW, (M8 x 20) (HEX FLANGE HEAD)
▶CYLINDER BLOCK(CONTINUED) (31 parts) CYLINDER BLOCK(CONTINUED)
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
21 25-48462 O-RING, (.614 x .070) (INCLUDED WITH REF #1) Comment: MANUAL
22 8129962 COVER Comment: MANUAL
23 10-40011108 SCREW, (M5 x 20) Stainless Steel (HEX WASHER HEAD) Comment: MANUAL
24 27-8M0000822 GASKET (INCLUDED W/ REF #1)
25 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 1-1/2 IN.)
26 21-149126 CHECK VALVE (DOUBLE END)
27 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 5-1/2 IN.)
28 22-996642 ELBOW (1/8-MALE)
29 10-878609 SCREW, (#10-16 x .600) (SELF TAP)
30 787992 SENDER, Temperature Comment: (DESIGN I)
31 787994 SENDER Comment: (DESIGN II)
32 889733 RETAINER
33 12-8M0204666 WASHER, (.203 x .500 x .032)
34 10-878609 SCREW, (#10-16 x .600) (SELF TAP)
35 10-878609 SCREW, (#10-16 x .600) (QTY. OF 4 ON ELECTRIC)
36 54-816311T TIE STRAP, (8.00 Inches) Comment: ELECTRIC
37 8261151 CLAMP Comment: ELECTRIC
38 16-8161949 STUD (M6 X 1 X 44 DOUBLE END)
39 NSS NOT SOLD SEPARATE, PLATE
40 27-8128672 GASKET Comment: (INCLUDED WITH REF #1)
41 8128821 POPPET
42 812887002 DIAPHRAGM
43 12-94182 WASHER (SPECIAL)
44 10-69570 SCREW, (#10-16 x .750)
45 24-90392 SPRING Comment: SN# USA 0G58999/BEL 9973099 & Up
46 14586 THERMOSTAT (120 DEGREES)
47 8M0036859 COVER
48 10-40011149 SCREW, (M8 x 25) Stainless Steel (INCL. W/ REF #1)
49 10-12896 SCREW, (#8-18 x .310) (SELF TAP) Comment: (INTERNATIONAL)
50 27-8M0204714 GASKET (INCLUDED W/ REF #1)
▶DRIVESHAFT HOUSING (52 parts) DRIVESHAFT HOUSING
Ref OEM Part # Part Name
- 27-822420A94 GASKET SET
1 10-40011155 SCREW, (M8 x 55) Stainless Steel
2 25-93221002 GROMMET
3 99019 CLAMP
4 42941001 SEAL, Water Tube
5 32-8M0042794 TUBE, Water Comment: (LONG)
6 8M0046061 TUBE, Exhaust
7 10-40011153 SCREW, (M8 x 45) Stainless Steel
8 27-8M0000821 GASKET, Driveshaft Housing
9 821439T4 ADAPTOR PLATE ASSEMBLY Comment: (GRAY) SN# USA 0G589999/BEL 9973099 & Up
10 17-23784 PIN, Dowel
11 10-4010875 SCREW, (M10 x 75) Hex Flange - Stainless Steel
12 8M0043148 SEAL, Bottom Cowl
13 822419 COUPLER
14 25-822408001 GROMMET
15 880042 SHIFT SHAFT (UPPER)
16 12-89302 WASHER, (.203 x .406 x .040)
17 17-822417 PIN
18 18-210711 COTTER PIN
19 8M0000520 SCREW, (M12 x 162)
20 1400-8M4501487 MOUNT
21 10-40011153 SCREW, (M8 x 45) Stainless Steel
22 12-32834 WASHER, Neoprene
23 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
24 11-896963 NUT, (M12)
25 821512A5 TRIM COVER Comment: (GRAY)
26 8M0043155 BUMPER
27 10-826173 SCREW, (M5 x .8 x 60)
28 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
29 11-400263 NUT, (M5)
30 8249423 SEAL
31 8M0036863 BUCKET, Exhaust
32 8M0043170 BUMPER
33 822395001 SEAL
34 822422001 SEAL, Idle Relief
35 10-817430110 SCREW, (M10 x 110)
36 3531-821447T11 HOUSING ASSEMBLY, Driveshaft Comment: (LONG-GRAY)
37 16-824083 STUD, (M10 x 114) Comment: (X-LONG)
38 10-824459120 SCREW, (M8 x 120) Stainless Steel
39 821781003 MOUNT (LOWER)
40 821780T2 COVER, Mount Comment: (GRAY)
41 12-8M0214963 WASHER, (.406 x .750 x .104)
42 11-40140 NUT, (M10)
43 10-878607 SCREW, (#10-16 x .380)
44 10-82445965 SCREW, (M8 x 65) Stainless Steel
45 13-72521 LOCKWASHER, Internal Tooth
46 88238A11 CABLE ASSEMBLY
47 821782002 BUMPER (FRONT)
48 821781003 MOUNT (LOWER)
49 821780T2 COVER, Mount Comment: (GRAY)
50 12-36001 WASHER
51 11-401378 NUT, (M8)
▶ELECTRICAL COMPONENTS(1) (44 parts) ELECTRICAL COMPONENTS(1)
Ref OEM Part # Part Name
1 11-64015 NUT, (.250-20)
2 13-26992 LOCKWASHER, (.250) Stainless Steel
3 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black Comment: ELECTRIC
4 89-8M0185146 SOLENOID ASSEMBLY Comment: ELECTRIC
5 23-8M0214955 BUSHING Comment: ELECTRIC
6 25-818967 GROMMET Comment: ELECTRIC
7 10-40011129 SCREW, (M6 x 25) Stainless Steel
8 8-32,11-26419 NUT, Brass
9 84-825004A1 CABLE ASSEMBLY (RED) Comment: ELECTRIC
10 84-88439A4 CABLE ASSEMBLY, Battery - Negative Comment: ELECTRIC
11 85-97861 INSULATOR
12 8275101 RETAINER
13 398-832074A11 STATOR Comment: (MANUAL)
14 10-4013930 SCREW, (M5 x 30)
15 25-62457 O-RING
16 99021A14 TRIGGER
17 84-11149A14 HARNESS ASSEMBLY, Adapter
18 8302361 PLATE, Electrical
19 23-822003 BUSHING
20 25-822002 GROMMET
21 12-8M0214930 WASHER
22 10-40011129 SCREW, (M6 x 25) Stainless Steel
23 10-82129114 SCREW, (M6 x 14)
24 823251A5 TPM ASSEMBLY
25 10-82239320 SCREW, (M5 x 20)
26 84-824456A2 HARNESS ASSEMBLY, Engine Comment: (MANUAL)
27 84-824477A4 HARNESS ASSEMBLY, Engine Comment: (ELECTRIC)
28 86-638131 TERMINAL BLOCK Comment: MANUAL
29 10-82239312 SCREW, (M5 x 12) Comment: MANUAL
30 10-62568 SCREW, (#10-16 x .375) Comment: MANUAL
31 54-816311T TIE STRAP, (8.00 Inches)
32 8M0084173 REGULATOR, Voltage Comment: ELECTRIC
33 54-54457 J CLIP Comment: ELECTRIC
34 84-88807A20 CABLE ASSEMBLY (BLACK-11 IN.) Comment: ELECTRIC
35 10-82129135 SCREW, (M6 x 35)
36 84-88807A29 CABLE ASSEMBLY (BLACK-9 IN.)
37 10-878609 SCREW, (#10-16 x .600)
38 827509A12 CDM ASSEMBLY
39 10-82129114 SCREW, (M6 x 14)
40 84-813715A13 CABLE KIT, Ignition
41 85-63709A1 BOOT/TERMINAL KIT
42 33-938 SPARK PLUG (NGK#BPZ-8H-N-10)
43 88-19637A4 SOCKET ASSEMBLY, Fuse Comment: ELECTRIC
44 88-812619 FUSE, Yellow - 20 Ampere Comment: ELECTRIC
▶ELECTRICAL COMPONENTS(2) (45 parts) ELECTRICAL COMPONENTS(2)
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 10-4013930 SCREW, (M5 x 30) Comment: MANUAL
2 398-832074A11 STATOR Comment: MANUAL
3 25-62457 O-RING Comment: MANUAL
4 99021A14 TRIGGER Comment: MANUAL
5 89-8M0185146 SOLENOID ASSEMBLY Comment: ELECTRIC
6 23-8M0214955 BUSHING Comment: ELECTRIC
7 25-818967 GROMMET Comment: ELECTRIC
8 8-32,11-26419 NUT, Brass Comment: ELECTRIC
9 10-40011129 SCREW, (M6 x 25) Stainless Steel Comment: ELECTRIC
10 11-64015 NUT, (.250-20) Comment: ELECTRIC
11 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC
12 85-830233 BOOT, Insulator - Red Comment: ELECTRIC
13 8275101 RETAINER (ELECTRIC HANDLE)
14 10-878609 SCREW, (#10-16 x .600)
15 84-88439A4 CABLE ASSEMBLY, Battery - Negative (ELECTRIC)
16 827509T7 CDM ASSEMBLY
17 84-821945A61 CABLE ASSEMBLY, Hi Tension
18 85-63709A1 BOOT/TERMINAL KIT
19 33-938 SPARK PLUG (NGK#BPZ-8H-N-10)
20 10-82129116 SCREW, (M6 x 16)
21 8302361 PLATE, Electrical
22 84-86322A32 CABLE ASSEMBLY (MANUAL)
23 10-82129114 SCREW, (M6 x 14)
24 10-82239312 SCREW, (M5 x 12) (ELECTRIC)
25 10-81893412 SCREW, (M8 x 12) (MANUAL)
26 23-8318701 BUSHING Comment: DESIGN I
27 25-822002 GROMMET Comment: DESIGN I
28 10-40011130 SCREW, (M6 x 30) Stainless Steel Comment: DESIGN I
29 23-831870 BUSHING, Flanged Comment: DESIGN II
30 25-822002 GROMMET Comment: DESIGN II
31 12-831869 WASHER Comment: DESIGN II
32 10-40011131 SCREW, (M6 x 35) Stainless Steel Comment: DESIGN II
33 823251A6 TPM ASSEMBLY
34 10-82239320 SCREW, (M5 x 20)
35 54-816311T TIE STRAP, (8.00 Inches)
36 8M0084173 REGULATOR, Voltage Comment: ELECTRIC
37 10-82129135 SCREW, (M6 x 35) Comment: ELECTRIC
38 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
39 86-638131 TERMINAL BLOCK Comment: MANUAL
40 10-48408 SCREW, (#10-16 x .500) Comment: MANUAL
41 10-82239312 SCREW, (M5 x 12)
42 84-830575A2 HARNESS ASSEMBLY, Engine Comment: (MANUAL)
43 84-830574A2 HARNESS ASSEMBLY, Engine Comment: (ELECTRIC)
44 84-852375A4 HARNESS ASSEMBLY Comment: (ELECTRIC)
▶ELECTRICAL COMPONENTS(3) (43 parts) ELECTRICAL COMPONENTS(3)
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 10-4013930 SCREW, (M5 x 30) Comment: MANUAL
2 398-832074A11 STATOR Comment: MANUAL
3 13541 PLUG, Male Comment: MANUAL
4 853960T TRIGGER Comment: MANUAL
5 56762 TIE STRAP, (4.00 Inches)
6 89-8M0185146 SOLENOID ASSEMBLY Comment: ELECTRIC
7 23-8M0214955 BUSHING Comment: ELECTRIC
8 25-818967 GROMMET Comment: ELECTRIC
9 8-32,11-26419 NUT, Brass Comment: ELECTRIC
10 10-40011129 SCREW, (M6 x 25) Stainless Steel Comment: ELECTRIC
11 11-64015 NUT, (.250-20) Comment: ELECTRIC
12 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC
13 85-830233 BOOT, Insulator - Red Comment: ELECTRIC
14 8275101 RETAINER Comment: (ELECTRIC HANDLE)
15 10-878609 SCREW, (#10-16 x .600)
16 84-88439A4 CABLE ASSEMBLY, Battery - Negative (ELECTRIC)
17 827509T7 CDM ASSEMBLY
18 84-821945A61 CABLE ASSEMBLY, Hi Tension
19 85-63709A1 BOOT/TERMINAL KIT
20 33-816737Q SPARK PLUG (NGK# BP8H-N-10)
21 33-938 SPARK PLUG (NGK#BPZ-8H-N-10)
22 84-88807A44 CABLE ASSEMBLY Comment: MANUAL
23 10-81893412 SCREW, (M8 x 12) Comment: MANUAL
24 10-82129116 SCREW, (M6 x 16)
25 8302361 PLATE, Electrical
26 10-82239312 SCREW, (M5 x 12)
27 12-89302 WASHER, (.203 x .406 x .040)
28 10-82129114 SCREW, (M6 x 14)
29 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
30 23-8318701 BUSHING
31 25-822002 GROMMET
32 10-40011130 SCREW, (M6 x 30) Stainless Steel
33 821889A50 REV LIMITER Comment: (ELECTRIC)
34 10-82129125 SCREW, (M6 x 25 MM)
35 54-816311T TIE STRAP, (8.00 Inches)
36 8M0084173 REGULATOR, Voltage Comment: ELECTRIC
37 10-82129135 SCREW, (M6 x 35) Comment: ELECTRIC
38 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) Comment: ELECTRIC
39 84-854323A2 HARNESS ASSEMBLY, Engine Comment: (MANUAL)
40 84-854322A2 HARNESS ASSEMBLY, Engine Comment: (ELECTRIC)
41 32-828547T CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk)
42 13540 CAP, Female Comment: MANUAL
▶FUEL PUMP(ELECTRIC) (49 parts) FUEL PUMP(ELECTRIC)
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 14360A78 PUMP ASSEMBLY, Fuel
2 21-857005A1 DIAPHAGM KIT
3 NSS NOT SOLD SEPARATE, RUBBER CHECK VALVE
4 NSS NOT SOLD SEPARATE, CHECK VALVE
5 NSS NOT SOLD SEPARATE, RETAINER
6 NSS NOT SOLD SEPARATE, SPRING
7 NSS NOT SOLD SEPARATE, CAP
8 NSS NOT SOLD SEPARATE, SPRING
9 NSS NOT SOLD SEPARATE, CAP
10 NSS NOT SOLD SEPARATE, GASKET, Boost
11 27-8M0204705 GASKET, GASKET
12 NSS NOT SOLD SEPARATE, DIAPHRAGM
13 NSS NOT SOLD SEPARATE, GASKET, Pulse
14 144303 BASE
15 987752 PLATE
16 10-82130050 SCREW, (M6 x 50)
17 10-82104540 SCREW, (M5 x 40)
18 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
19 10-4006731 SCREW, (M6 x 16)
20 54-633003 CLAMP Comment: (STAMPED '3')
21 89-819503A5 SOLENOID KIT, Enrichner Valve Comment: (USE WITH STAMPED '3' CLAMP)
22 25-F694504 GROMMET Comment: (USE WITH STAMPED '3' CLAMP)
23 8M0214940 TIE STRAP, (5.50 Inches)
24 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 11 1/2 IN.)
25 23-82459620 SLEEVE (3/8 X 7-1/2 IN.)
26 54-816311T TIE STRAP, (8.00 Inches)
27 22-59169003 FITTING
28 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 4 IN.)
29 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 3-1/4 IN.)
30 32-830764 HOSE
31 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3-1/4 IN.)
32 8507051 INSULATOR
33 32-8M0108349 TUBING, (28.00 Inches Bulk) (Cut to 9 IN.)
34 22-818993 CONNECTOR, Tee Comment: (DESIGN I)
35 22-818992 CONNECTOR Comment: (DESIGN II)
36 32-8M0108349 TUBING, (28.00 Inches Bulk) (Cut to 4 IN.)
37 22-8189941 CHECK VALVE
38 32-82381335 TUBING, (12.00 Inches Bulk) (Cut to 1-1/2 IN.)
39 32-8M0108349 TUBING, (28.00 Inches Bulk) (Cut to 1-1/4 IN.)
40 35-891642T03 FILTER ASSEMBLY, Fuel
41 822387 BRACKET
42 11-401196 NUT, (M6)
43 32-8M0108349 TUBING, (28.00 Inches Bulk) (Cut to 14 1/4 IN.)
44 22-816856T01 CONNECTOR ASSEMBLY, Fuel
45 10-4000332 SCREW, (M6 x 35)
46 858763 PRIMER BULB Comment: ELECTRIC HANDLE
47 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 9-1/2 IN.) Comment: ELECTRIC HANDLE
48 23-82538115 SLEEVE, (.500 x 5.00) Comment: ELECTRIC HANDLE
▶FUEL PUMP(MANUAL) (33 parts) FUEL PUMP(MANUAL)
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 14360A78 PUMP ASSEMBLY, Fuel
2 21-857005A1 DIAPHAGM KIT
3 NSS NOT SOLD SEPARATE, RUBBER CHECK VALVE
4 NSS NOT SOLD SEPARATE, CHECK VALVE
5 NSS NOT SOLD SEPARATE, RETAINER
6 NSS NOT SOLD SEPARATE, SPRING
7 NSS NOT SOLD SEPARATE, CAP
8 NSS NOT SOLD SEPARATE, SPRING
9 NSS NOT SOLD SEPARATE, CAP
10 NSS NOT SOLD SEPARATE, GASKET, Boost
11 27-8M0204705 GASKET
12 NSS NOT SOLD SEPARATE, DIAPHRAGM
13 NSS NOT SOLD SEPARATE, GASKET, Pulse
14 144303 BASE
15 987752 PLATE
16 10-82130050 SCREW, (M6 x 50)
17 10-82104540 SCREW, (M5 x 40)
18 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
19 858763 PRIMER BULB
20 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 9-1/2 IN.)
21 23-82538115 SLEEVE, (.500 x 5.00)
22 32-830764 HOSE
23 54-816311T TIE STRAP, (8.00 Inches)
24 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3-1/4 IN.)
25 8507051 INSULATOR
26 32-830765 HOSE (MOLDED)
27 35-891642T03 FILTER ASSEMBLY, Fuel
28 822387 BRACKET
29 11-401196 NUT, (M6)
30 32-8M0108349 TUBING, (28.00 Inches Bulk) (Cut to 14-1/4 IN.)
31 22-816856T01 CONNECTOR ASSEMBLY, Fuel
32 10-4000332 SCREW, (M6 x 35)
▶GEAR HOUSING(DRIVESHAFT)(2.00:1 GEAR RATIO) (40 parts) GEAR HOUSING(DRIVESHAFT)(2.00:1 GEAR RATIO)
Ref OEM Part # Part Name
- 821354A2 REPAIR KIT, Water Pump
1 1682-821306T13 GEAR HOUSING ASSEMBLY Comment: (BASIC-GRAY)
2 818226A1 SEAL/PLATE KIT
3 NSS NOT SOLD SEPARATE, PLATE (PART OF REF #2)
4 10-79953Q04 SCREW KIT, (.375-16 x .250)
5 12-191833 WASHER, Fiber
6 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain
7 12-191833 WASHER, Fiber
8 11-55910 NUT, (.437-20)
9 43-821326T1 GEAR, Pinion - 13 Teeth
10 31-821321A2 BEARING ASSEMBLY
11 NSS NOT SOLD SEPARATE, CUP (PART OF REF #10)
12 10-8248324 SCREW, (M6 x 16)
13 46-821351A3 PUMP ASSEMBLY, Water
14 8235471 SEAL Comment: (SHORT/LONG)
15 12-866451 WASHER
16 28-8M0214993 KEY
17 12-866451 WASHER
18 27-822189 GASKET, Upper Water Pump
19 27-8M0214956 GASKET, Lower Water Pump
20 8213542 FACE PLATE
21 47-8M0204712 IMPELLER
22 46-821307A2 BASE ASSEMBLY, Water Pump
23 26-821309 SEAL
24 26-821310 SEAL
25 25-821308 O-RING, (1.421 x .139)
26 30-821311 BEARING, Ball
27 45-822552A1 DRIVESHAFT Comment: (X-LONG)
28 11-400212 NUT, (M6) Stainless Steel Comment: (INCLUDED WITH REF #35)
29 823548T TIE STRAP
30 822158 BOOT
31 821827 RETAINER
32 25-26855 O-RING, (1.609 x .139)
33 25-85594 O-RING, (.239 x .174)
34 12-814803 WASHER
35 822543A1 SHIFT SHAFT Comment: (X-LONG)
36 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
37 17-85593 PIN, (.078 x .437)
38 8213161 CAM, Shift
39 17-822369 PIN, (.125 x .625)
▶GEAR HOUSING(PROPELLER SHAFT)(2.00:1 GEAR RATIO) (36 parts) GEAR HOUSING(PROPELLER SHAFT)(2.00:1 GEAR RATIO)
Ref OEM Part # Part Name
- 823547A2 SEAL KIT
1 1682-821306T13 GEAR HOUSING ASSEMBLY Comment: (BASIC-GRAY)
40 17-821327 PIN, Dowel
41 27-823942 GASKET
42 32-8M0026108 TUBE
43 19-824928001 PLUG, Rubber
44 821829 SCREEN
45 822157T2 TRIM TAB
46 10-82497020 SCREW, (M8 x 20)
47 12-72397 WASHER
48 43-821315T1 GEAR ASSEMBLY, Forward (26 TEETH)
49 31-8M0103470 BEARING ASSEMBLY, Roller
50 NSS NOT SOLD SEPARATE, CUP
51 31-41326 BEARING, Roller
52 821578 FOLLOWER, Cam
53 24-8261991 SPRING
54 17-8M0020999 PIN
55 52-821314T CLUTCH
56 24-38114 SPRING
57 44-8M0140441 PROPELLER SHAFT
58 43-821312T1 GEAR, Reverse - 26 Teeth
59 30-20839T BEARING, Ball
60 8M0168900 CARRIER ASSEMBLY, Bearing
61 25-815460 O-RING
62 31-21700 BEARING, Needle
63 26-8M0205511 SEAL, Oil
64 26-8M0203757 SEAL, Oil
65 14-826613 TAB WASHER (USE WHERE APPLICABLE)
66 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel Comment: (USE WITH THREADED INSERT)
67 10-85594030 SCREW, (M8 x 30) Comment: (USE WITH THREADED INSERT)
68 8227731 INSERT, Threaded
69 73345A1 THRUST HUB
70 11-69578Q1 PROP NUT KIT
71 14-8M0214942 TAB WASHER
72 10-4000380 SCREW, (M10 x 45) (SHORT/LONG)
73 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
▶INDUCTION MANIFOLD (17 parts) INDUCTION MANIFOLD
Ref OEM Part # Part Name
- 808569T02 POWERHEAD ASSEMBLY
1 821371A2 MANIFOLD ASSEMBLY, Induction Comment: SN# USA 0G380075, BEL 9905361 & Up
2 21-426233 CHECK VALVE
3 22-823563 FITTING (BARBED)
4 NSS NOT SOLD SEPARATE, DOWEL PIN (COMPONENT OF REF #1) Comment: SN# USA 0G380074, BEL 9905360 & Below
5 16-8161949 STUD (M6 X 1 X 44)
6 10-82130040 STUD (M6 X 1 X 55)(STUD ATTACHING)
7 10-82130040 SCREW, (M6 x 40) (SCREW ATTACHING)
8 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 12 1/2 IN.)
9 10-40011149 SCREW, (M8 x 25) Stainless Steel (HEX FLANGE HEAD) Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
10 34-812880A03 REED ASSEMBLY Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
11 14-429821 TAB WASHER Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
12 812879002 RETAINER, Reed Comment: (40 H.P.) SN# BEL 9905360- 9905385, USA 0G380074 & Below
13 825267 RETAINER, Reed Comment: (30 H.P.) SN# BEL 9905360- 9905385, USA 0G380074 & Below
14 10-4000171 SCREW, (M6 x 16) (HEX HEAD CAP) Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
15 27-821370 GASKET Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
16 830246T3 REED VALVE Comment: SN# USA 0G380075, BEL 9905361 & Up
▶MANUAL START COMPONENTS (37 parts) MANUAL START COMPONENTS
Ref OEM Part # Part Name
- 816728T14 STARTER ASSEMBLY, Recoil Comment: SN# USA 0G239164, BEL 9864480 & Up
1 8M0043416 SEAL
2 11-401196 NUT, (M6) Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
3 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
4 23-822392 SPACER
5 821788T02 REST
6 85174A1 HANDLE ASSEMBLY
7 NSS NOT SOLD SEPARATE, RETAINER
8 11-401366 NUT, (M6)
9 826414T WASHER
10 25-8157951 GROMMET
11 23-816086 BUSHING
12 25-8157951 GROMMET
13 826414T WASHER
14 816728T05 HOUSING
15 53-818853 RING, Retaining
16 8M0183792 BUSHING
17 13-826229 LOCKWASHER
18 24-86857T01 SPRING
19 50-825269T01 SHEAVE, Starter
20 50-12066Q10 ROPE
21 24-868523 SPRING
22 86853T01 CAM
23 10-826253 SCREW, (.250-20 x .625)
24 53-86849T01 RING, Retaining
25 868501 CAM
26 24-86851T02 SPRING
27 10-8182491 SCREW, (#10-16 x 1.00)
28 816711 RETAINER
29 816712T01 CAM
30 8166903 LEVER Comment: SN# USA 0G239164, BEL 9864480 & Up
31 24-826791 SPRING
32 8567542 CABLE, Interlock
33 10-878608 SCREW, (#10-16 x .500)
34 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
35 10-8214281 SCREW, (#10-16 x .625)
36 18-26811 COTTER PIN
▶MISCELLANEOUS INFORMATION (1 parts) MISCELLANEOUS INFORMATION
Ref OEM Part # Part Name
- 37-855577A6 DECAL, EPA Label Information Comment: (1998) (SEE NOTE)
▶OIL INJECTION COMPONENTS (31 parts) OIL INJECTION COMPONENTS
Ref OEM Part # Part Name
- 27-822420A94 GASKET SET
1 23-822003 BUSHING
2 25-822002 GROMMET
3 1271-8M0219215 TANK ASSEMBLY, Oil
4 36-828765A1 CAP ASSEMBLY
5 27-828766 GASKET
6 NSS NOT SOLD SEPARATE, RETAINER
7 11-821285 PUSH NUT
8 19299A1 VENT ASSEMBLY
9 21-64871 VALVE
10 54-816311T TIE STRAP, (8.00 Inches)
11 54-814200 CLAMP
12 32-9004934 TUBING, (14.50 Inches Bulk) (Cut to 4-3/4 IN.)
13 22-826083 ELBOW
14 32-82381455 TUBING (1-1/4 IN.)
15 25-823770001 GROMMET
16 23-826084 SPACER
17 87-12886A6 SWITCH ASSEMBLY
18 10-58376 SCREW, (.164-18 x .375)
19 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
20 32-82381335 TUBING, (12.00 Inches Bulk) (Cut to 10 IN.)
21 54-816311T TIE STRAP, (8.00 Inches)
22 43-826143 GEAR, Driven
23 23-19278A2 BEARING ASSEMBLY
24 23-17597 BUSHING (FLANGED)
25 23-17596 BUSHING
26 818902A2 PUMP ASSEMBLY, Oil Injection
27 25-36390 O-RING
28 25-8M0204667 O-RING
29 10-40011108 SCREW, (M5 x 20) Stainless Steel
30 826581T01 LINK
▶POWER TRIM (33 parts) POWER TRIM
Ref OEM Part # Part Name
- 84-819514A57 HARNESS ASSEMBLY, Trim Comment: DESIGN I
1 822344T14 POWER TRIM Comment: SN# USA 0G124405, BEL 9948795 & Up
2 893931A01 SHOCK ROD ASSEMBLY
3 827671A1 PILOT CHECK ASSEMBLY
4 827672A1 TILT RELIEF VALVE ASSEMBLY
5 827673A1 SEAT ASSEMBLY, Suction
6 827674A1 PUMP ASSEMBLY
7 NSS NOT SOLD SEPARATE, BALL AND SPRING
8 NSS NOT SOLD SEPARATE, SCREW
9 NSS NOT SOLD SEPARATE, FILTER
10 NSS NOT SOLD SEPARATE, O-RING
11 827675A1 MOTOR ASSEMBLY
12 NSS NOT SOLD SEPARATE, SCREW
13 NSS NOT SOLD SEPARATE, WASHER
14 88238A15 CABLE ASSEMBLY
15 NSS NOT SOLD SEPARATE, O-RING
16 NSS NOT SOLD SEPARATE, COUPLER
17 827676 PISTON, Memory
18 893929A01 MANUAL RELEASE ASSEMBLY
19 19-811613 PLUG ASSEMBLY
20 84-819514A58 HARNESS ASSEMBLY, Trim Comment: DESIGN I
21 821509T01 RELAY Comment: DESIGN I
22 821382 BRACKET Comment: DESIGN I
23 25-818967 GROMMET Comment: DESIGN I
24 10-40011129 SCREW, (M6 x 25) Stainless Steel Comment: DESIGN I
25 10-878609 SCREW, (#10-16 x .600) (SELF-TAP) Comment: DESIGN I
26 830238T BRACKET Comment: DESIGN II
27 84-826802A9 HARNESS ASSEMBLY, Trim Comment: DESIGN II
28 10-82129125 SCREW, (M6 x 25 MM) Comment: DESIGN II
29 8M0207773 RELAY ASSEMBLY Comment: DESIGN II
30 828102 BRACKET Comment: DESIGN II
31 25-818967 GROMMET Comment: DESIGN II
32 23-8M0214955 BUSHING Comment: DESIGN II
▶POWER TRIM MOUNTING (11 parts) POWER TRIM MOUNTING
Ref OEM Part # Part Name
1 17-822481001 PIN, Anchor (14 mm)
2 23-822482 BUSHING
3 23-822484 BUSHING
4 12-825190 WASHER
5 11-826712 NUT, (M14)
6 10-4009040 SCREW, (M10 x 40) Stainless Steel
7 12-4002319 WASHER
8 11-4013710 NUT, (M10)
9 10-878609 SCREW, (#10-16 x .600)
10 8M0084613 C WASHER
11 54-22740 CLIP
▶STARTER MOTOR (15 parts) STARTER MOTOR
Ref OEM Part # Part Name
1 50-893890T STARTER MOTOR ASSEMBLY
2 10-965661 THRU BOLT
3 90643 DRIVE KIT
4 685753 DRIVE ASSEMBLY
5 8236392 DRIVE CAP
6 965651 ARMATURE
7 8119011 CAP, Commutator
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER
10 F15158 SCREW
11 13-26992 LOCKWASHER, (.250) Stainless Steel
12 11-64015 NUT, (.250-20)
13 84-88439A9 CABLE ASSEMBLY, Battery - Positive (5/16)
14 10-40011153 SCREW, (M8 x 45) Stainless Steel
15 84-88807A33 CABLE ASSEMBLY (BLACK-6 IN. - 1/4 IN. TERMINALS)
▶STATOR/TRIGGER(ELECTRIC MODELS) (18 parts) STATOR/TRIGGER(ELECTRIC MODELS)
Ref OEM Part # Part Name
- 27-822420A94 GASKET SET
1 8M0043416 SEAL (USE WHERE APPLICABLE)
2 821788A1 REST KIT Comment: I.D. OF REST ROPE HOLE IS 1/3 IN.
3 19-822513002 PLUG Comment: I.D. OF REST ROPE HOLE IS 1/3 IN.
4 823771001 GROMMET
5 19-822464 PLUG
6 11-401196 NUT, (M6) Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
7 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
8 23-822392 SPACER
9 11-401366 NUT, (M6)
10 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
11 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene
12 812777T1 COVER ASSEMBLY
13 10-4013930 SCREW, (M5 x 30)
14 398-832075A21 IGNITION STATOR KIT
15 25-62457 O-RING Comment: SN# USA 0G589999, BEL 9973099 & Below
16 99021A14 TRIGGER
17 853960T TRIGGER Comment: SN# USA 0G590000, BEL 9973100 & Up
▶SWIVEL BRACKET (40 parts) SWIVEL BRACKET
Ref OEM Part # Part Name
1 19608A14 LINK ROD
2 10-823919 SCREW, (.375-24 x 1.500)
3 12-8M0109680 WASHER, (.390 x .546 x .12)
4 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
5 11-8M0204726 NUT, (.375-24)
6 822397 PUCK (NON HANDLE MODELS)
7 3410-827402T6 SWIVEL BRACKET ASSEMBLY Comment: (GRAY)
8 23-8217711 BUSHING (UPPER)
9 22-8M0169589 FITTING, Grease
10 23-821777 BUSHING (LOWER)
11 26-8M0205512 SEAL
12 22-8M0169589 FITTING, Grease
13 88238A11 CABLE ASSEMBLY
14 12-19619 WASHER
15 11-826164 NUT, (.875-14)
16 18-26811 COTTER PIN
17 821799002 PIN, Pivot
18 10-40011149 SCREW, (M8 x 25) Stainless Steel Comment: NON HANDLE
19 822005 BOOT, Rubber Comment: NON HANDLE
20 24-821784 SPRING Comment: NON HANDLE
21 12-19619 WASHER
22 8M0041938 TILT TUBE
23 11-826164 NUT, (.875-14)
24 37-8237011 DECAL, Co-Pilot
25 17-821539 PIN, Trilobe
26 23-823507 BUSHING
27 17-822480 PIN, Pivot (UPPER)
28 8217751 STRAP (NON POWER TRIM)
29 821800 LINK (UPPER)
30 8217981 LEVER
31 6-32,11-8M0207777 NUT,
32 826578 PIN
33 24-F366300 SPRING
34 8M0026107 LINK Comment: 3/16 IN. DIA. LINK ROD
35 12-71055 WASHER Comment: 3/16 IN. DIA. LINK ROD
36 825181003 ARM Comment: 3/16 IN. DIA. LINK ROD
37 8289861 LOCK, Reverse Comment: 3/16 IN. DIA. LINK ROD
38 12-27882 WASHER (USE WHERE APPLICABLE) Comment: 3/16 IN. DIA. LINK ROD
39 6-32,11-8M0207777 NUT, Comment: 1/8 IN. DIA. LINK ROD
40 10-32,11-8M0204718 NUT, Comment: 3/16 IN. DIA. LINK ROD
▶SWIVEL TUBE (13 parts) SWIVEL TUBE
Ref OEM Part # Part Name
1 821769T2 HEAD, Swivel Tube Comment: (GRAY)
2 822465F2 HANDLE, Carrying Comment: (GRAY)
3 14-43589 TAB WASHER
4 10-824848F45 SCREW, (M10 x 45) (HEX HEAD CAP)
5 11-8M0204726 NUT, (.375-24)
6 823792 LEVER
7 12-29330 WASHER
8 821961 ROD (THREADED)
9 821957 BRAKE PLATE
10 8165621 DISC
11 8M0007471 PLATE
12 8165621 DISC
13 10-768042 SHOULDER SCREW, Hex
▶THROTTLE LINKAGE(S/N -USA-0G5899999/BEL-9973099 & BELOW) (24 parts) THROTTLE LINKAGE(S/N -USA-0G5899999/BEL-9973099 & BELOW)
Ref OEM Part # Part Name
1 822458 BUMPER
2 12-42980 WASHER
3 822458 BUMPER
4 8M0041742 LEVER, Throttle Control
5 8235695 BALL, Threaded
6 23-812930A1 BUSHING
7 NSS NOT SOLD SEPARATE, INSERT
8 10-4007180 SCREW, (M10 x 45)
9 11-401386 NUT, (M6)
10 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
11 822459 RETAINER
12 42927 INSERT
13 17-8224561 PIN
14 881227A4 LINK, Throttle Control
15 817428 SOCKET
16 10-32,11-45076 NUT, Brass
17 11-401386 NUT, (M6)
18 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
19 821388 CAM, Throttle Control
20 23-822389 BUSHING
21 10-4006731 SCREW, (M6 x 16)
22 8214943 BRACKET, Throttle Cable Comment: (2 HOLES)
23 8214943 BRACKET Comment: (3 HOLES)
24 16-8161949 STUD (M6 X 1 X 44)
▶THROTTLE LINKAGE(S/N-0G590000/BEL-9973100 & UP) (30 parts) THROTTLE LINKAGE(S/N-0G590000/BEL-9973100 & UP)
Ref OEM Part # Part Name
1 822458 BUMPER
2 12-42980 WASHER
3 822458 BUMPER
4 8M0041742 LEVER, Throttle Control
5 8235695 BALL, Threaded
6 23-812930A1 BUSHING
7 NSS NOT SOLD SEPARATE, INSERT
8 10-4007180 SCREW, (M10 x 45)
9 11-401386 NUT, (M6)
10 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
11 822459 RETAINER
12 42927 INSERT
13 17-8224561 PIN
14 881227A4 LINK, Throttle Control
15 817428 SOCKET
16 10-32,11-45076 NUT, Brass
17 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
18 10-4006731 SCREW, (M6 x 16)
19 8214943 BRACKET
20 853926 SPARK ARM
21 853925 CAM, Throttle
22 24-42164 SPRING
23 23-823807 BUSHING
24 13-99611 WAVE WASHER
25 10-4000332 SCREW, (M6 x 35)
26 10-40019111 SCREW, (M5 x 35)
27 11-400211 NUT, (M5) Stainless Steel
28 881227A2 SPARK CONTROL LINK
29 817428 SOCKET
30 10-32,11-45076 NUT, Brass
▶TILLER HANDLE (31 parts) TILLER HANDLE
Ref OEM Part # Part Name
1 822148A1 COVER KIT
2 822150 PULLEY
3 NSS NOT SOLD SEPARATE, CASE (PART OF REF #1)
4 10-878608 SCREW, (#10-16 x .500) (SELF TAP)
5 432425 CABLE
6 432427 CABLE
7 85-960099 SLEEVE, (12.00 Inches)
8 10-82526225 SCREW, (M8 x 25 MM) (HEX FLANGE HEAD)
9 822407F2 COVER Comment: (GRAY)
10 23-821477 BUSHING
11 822325T2 ARM, Steering Handle Comment: (GRAY)
12 822441 RETAINER
13 10-82239312 SCREW, (M5 x 12) (HEX FLANGE HEAD)
14 10-8M0204707 SCREW, (M6 x 25) ( HEX HEAD CAP)
15 892995 LOCK, Throttle
16 24-96203 SPRING
17 821972T KNOB, Throttle
18 821463T01 TILLER TUBE
19 37-8242002 DECAL Comment: (SLOW/FAST)
20 821465 HANDLE, Throttle
21 8M0221732 GRIP
22 87-8M0104611 SWITCH, Stop
23 10-82484890 SCREW, (M10 x 90) (HEX HEAD CAP)
24 14-8M0009820 TAB WASHER
25 823687 CLIP
26 8M0156878 BUMPER
27 821455A5 BRACKET, Tiller Comment: (GRAY)
28 19-17230 PLUG
29 13-826792 WAVE WASHER
30 23-821477 BUSHING
31 12-827314 WASHER
▶TOOLS, SPECIAL (1 parts) TOOLS, SPECIAL
Ref OEM Part # Part Name
- 91-36392 GAUGE TOOL, Carburetor
▶TOP COWL (25 parts) TOP COWL
Ref OEM Part # Part Name
1 4011-821528T11 TOP COWL ASSEMBLY Comment: (SILVER) MANUAL
2 4011-821528T8 TOP COWL ASSEMBLY Comment: (SILVER) ELECTRIC
3 825742F3 LATCH Comment: (SILVER)
4 10-8231871 SCREW, (M4 x 14.5)
5 8,13-26995 LOCKWASHER, Stainless Steel
6 11-8237515 NUT, (M4)
7 8M0043406 SEAL, Cowl
8 821530A02 SOUND BLANKET KIT, (Top/Side)(Hot Glue Adhesive)
9 NSS NOT SOLD SEPARATE, SOUND BLANKET (FRONT)
10 NSS NOT SOLD SEPARATE, SOUND BLANKET (SIDE/REAR)
11 47341A11 ROPE AND HANDLE KIT, Manual/Emergency Start
12 893763 BRACKET ASSEMBLY, Latch Roller
13 10-4006731 SCREW, (M6 x 16)
14 10-4006731 SCREW, (M6 x 16)
15 8M0038412 BRACKET
16 10-8231871 SCREW, (M4 x 14.5)
17 8,13-26995 LOCKWASHER, Stainless Steel
18 11-8237515 NUT, (M4)
19 NSS NOT SOLD SEPARATE, DUCT-AIR INLNET
20 19-815784 CAP
21 10-4006731 SCREW, (M6 x 16)
22 NSS NOT SOLD SEPARATE, TAPE (DOUBLE SIDED)
23 821529T3 SHIELD, Air Inlet Comment: (SILVER)
24 NSS NOT SOLD SEPARATE, WINDOW-OIL SITE GAUGE
25 37-855577A6 DECAL, EPA Label Information (INSIDE TOP COWL) Comment: (1998) (SEE NOTE)
▶X-LONG COMPONENTS (8 parts) X-LONG COMPONENTS
Ref OEM Part # Part Name
- 823547A2 SEAL KIT
1 11-40140 NUT, (M10)
2 16-8168665 STUD, (M10 x 130)
3 824072A2 SPACER, Driveshaft Housing Extension Comment: (GRAY)
4 17-821327 PIN, Dowel
5 824082A1 TUBE ASSEMBLY, Water - Extension
6 25-8M0204645 O-RING, (.796 x .139)
7 26-824084 SEAL

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 30 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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