🔎 Mercury 250 (3.0L EFI) Reference Library — Exploded parts diagrams (40 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 250 (3.0L EFI) is a 4-Stroke, V8 64-degree, DOHC, 32-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, V8 64-degree, DOHC, 32-valve |
| Horsepower |
250 HP |
| Displacement |
4600 cc (4.6L / 279 CID) |
| Bore x Stroke |
92 mm x 86 mm (3.62 in. x 3.38 in.) |
| Spark Plug (Type & Gap) |
NGK LKAR7C-9 |
| Engine Oil Capacity |
7.0 L (7.4 qt) |
| Recommended Engine Oil |
Mercury FourStroke Oil 25W-40 (NMMA FC-W SAE 10W-30) |
| Gear Case Oil Capacity |
802 mL (27.1 oz) |
| Idle Speed (in gear) |
600 RPM |
| Full Throttle RPM Range |
5200-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 250 (3.0L EFI):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 250 (3.0L EFI).
▶ACCESSORIES (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
17334A2 |
VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT) |
▶ANCHOR BRACKET/THROTTLE LINKAGE (30 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
87-8M0052931 |
SWITCH |
| 2 |
10-82470620 |
SCREW, (M3.5 x 20) |
| 3 |
824010T05 |
BRACKET |
| 4 |
10-42975 |
DRIVE SCREW |
| 5 |
824016 |
LATCH |
| 6 |
824015 |
CUP, Barrel Retainer |
| 7 |
10-82155025 |
SCREW, (M8 x 25) Stainless Steel |
| 8 |
23-824013 |
BUSHING |
| 9 |
23-812707 |
BUSHING |
| 10 |
24-824014 |
SPRING |
| 11 |
8240111 |
GUIDE, Roller |
| 12 |
8142392 |
CAM |
| 13 |
23-26856 |
BUSHING |
| 14 |
11-401386 |
NUT, (M6) |
| 15 |
825377 |
LINK, Throttle |
| 16 |
23-8M0215006 |
BUSHING |
| 17 |
826205 |
BRACKET, Oil Link |
| 18 |
878190 |
LINK |
| 19 |
10-82155025 |
SCREW, (M8 x 25) Stainless Steel |
| 20 |
11-401388 |
NUT, (M8) |
| 21 |
8M0040987 |
LEVER, Throttle Control |
| 22 |
10-81893435 |
SCREW, (M8 x 35) |
| 23 |
12-36042 |
WASHER |
| 24 |
42927 |
INSERT |
| 25 |
23-821113 |
BUSHING |
| 26 |
11-401386 |
NUT, (M6) |
| 27 |
10-40124 |
SCREW, (M6 x 55) |
| 28 |
11-400212 |
NUT, (M6) Stainless Steel |
| 29 |
42942 |
CAP |
| 30 |
12-35459 |
WASHER |
▶BLEED SYSTEM(PORT)(S/N-0G437999 AND BELOW) (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
827210A1 |
MANIFOLD ASSEMBLY, Bleed System |
| 2 |
21-426233 |
CHECK VALVE |
| 3 |
22-15133 |
FITTING |
| 4 |
10-92051 |
SCREW, (10-16 x .75) |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 6 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (5-1/4 IN.) |
| 7 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (7 IN.) |
| 8 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (11 IN.) |
| 9 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (1-3/4 IN.) |
| 10 |
35-8M0207786 |
FILTER |
| 11 |
22-827200 |
FITTING, Tee |
| 12 |
22-768431 |
FITTING Comment: (REF. # 11 ON "CYLINDER BLOCK AND END CAP") |
| 13 |
22-8245021 |
CONNECTOR Comment: (REF. # 8 ON "CYLINDER BLOCK AND END CAP") |
| 14 |
22-8272011 |
PIPE PLUG Comment: (REF. # 31 ON "CYLINDER BLOCK AND END CAP") |
▶BLEED SYSTEM(PORT)(S/N-0G438000 THRU 0G485988) (10 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
21-149125 |
CHECK VALVE |
| 2 |
22-768431 |
FITTING Comment: (SHOWN AS REF #11 ON "CYLINDER BLOCK AND END CAP") |
| 3 |
22-8243561 |
FITTING |
| 4 |
22-59169003 |
FITTING (PLASTIC) |
| 5 |
22-8245021 |
CONNECTOR Comment: (SHOWN AS REF #8 ON "CYLINDER BLOCK AND END CAP") |
| 6 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (6 IN.) |
| 7 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (3 IN.) |
| 8 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9-1/2 IN.) |
| 9 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (1-1/2 IN.) |
▶BLEED SYSTEM(PORT)(S/N-0G485989 AND UP) (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (6 IN.) |
| 2 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (3 IN.) |
| 3 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (13-1/4 IN.) |
| 4 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (16 IN.) |
| 5 |
21-149125 |
CHECK VALVE |
| 6 |
22-8243561 |
FITTING |
| 7 |
22-8245021 |
CONNECTOR Comment: (REF. #8 ON "CYLINDER BLOCK AND END CAP") |
| 8 |
21-8282182 |
CHECK VALVE Comment: (REF. #13 ON "CYLINDER BLOCK AND END CAP") |
| 9 |
21-8348041 |
CHECK VALVE Comment: (REF. #12 ON "CYLINDER BLOCK AND END CAP") |
| 10 |
54-22875 |
CLIP |
| 11 |
10-48408 |
SCREW, (#10-16 x .500) |
▶BLEED SYSTEM(STARBOARD)(S/N-0G437999 AND BELOW) (17 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
827210A1 |
MANIFOLD ASSEMBLY, Bleed System |
| 2 |
21-426233 |
CHECK VALVE |
| 3 |
22-15133 |
FITTING |
| 4 |
10-92051 |
SCREW, (10-16 x .75) |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 6 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (5-1/4 IN.) |
| 7 |
22-768431 |
FITTING Comment: (SHOWN AS REF. #11 ON "CYLINDER BLOCK AND END CAP") |
| 8 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (17 IN.) |
| 9 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (4 IN.) Comment: (REF. #30 ON "CYLINDER BLOCK AND END CAP") |
| 10 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (22-1/2 IN.) Comment: (REF. #27 ON "CYLINDER BLOCK AND END CAP") |
| 11 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (7 IN.) |
| 12 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (8-1/2 IN.) |
| 13 |
21-8159234 |
CHECK VALVE Comment: (REF. #16 ON "CYLINDER BLOCK AND END CAP") |
| 14 |
21-426585 |
CHECK VALVE Comment: (REF. #14 ON "CYLINDER BLOCK AND END CAP" |
| 15 |
22-8245021 |
CONNECTOR Comment: (SHOWN AS REF. #8 ON "CYLINDER BLOCK AND END CAP") |
| 16 |
22-8272011 |
PIPE PLUG |
▶BLEED SYSTEM(STARBOARD)(S/N-0G485989 AND UP) (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (8-1/2 IN.) |
| 2 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (6 IN.) |
| 3 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (3 IIN.) |
| 4 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (22-1/2 IN.) Comment: (REF. #27 ON "CYLINDER BLOCK AND END CAP") |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (13-1/4 IN.) |
| 6 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (3-3/4 IN.) Comment: (REF. #30 ON "CYLINDER BLOCK AND END CAP") |
| 7 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9-1/2 IN.) |
| 8 |
21-149125 |
CHECK VALVE |
| 9 |
22-8243561 |
FITTING |
| 10 |
22-8245021 |
CONNECTOR Comment: (REF. #8 ON "CYLINDER BLOCK AND END CAP") |
| 11 |
21-426585 |
CHECK VALVE Comment: (REF. #14 ON "CYLINDER BLOCK AND END CAP") |
| 12 |
21-8159234 |
CHECK VALVE Comment: (REF. #16 ON "CYLINDER BLOCK AND END CAP") |
| 13 |
21-8348041 |
CHECK VALVE Comment: (REF. #12 ON "CYLINDER BLOCK AND END CAP") |
| 14 |
21-8282182 |
CHECK VALVE Comment: (REF. #13 ON "CYLINDER BLOCK AND END CAP") |
▶BLEED SYSTEM(STBD.)(S/N-0G438000 THRU 0G485988) (15 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
21-149125 |
CHECK VALVE |
| 2 |
22-768431 |
FITTING Comment: SHOWN AS REF #11 ON "CYLINDER BLOCK AND END CAP" |
| 3 |
22-8243561 |
FITTING |
| 4 |
22-59169003 |
FITTING (PLASTIC) |
| 5 |
22-8245021 |
CONNECTOR Comment: SHOWN AS REF #8 ON "CYLINDER BLOCK AND END CAP" |
| 6 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (3 IN.) |
| 7 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (6 IN.) |
| 8 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9-1/2 IN.) |
| 9 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (1-1/2 IN.) |
| 10 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (14 IN.) |
| 11 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (11-3/4 IN.) |
| 12 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (3-3/4 IN.) Comment: SHOWN AS REF #28 ON "CYLINDER BLOCK AND END CAP" |
| 13 |
21-426585 |
CHECK VALVE Comment: SHOWN AS REF #14 ON "CYLINDER BLOCK AND END CAP" |
| 14 |
21-8159234 |
CHECK VALVE Comment: SHOWN AS REF #16 ON "CYLINDER BLOCK AND END CAP" |
▶BOTTOM COWL (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4009-818448A4 |
BOTTOM COWL Comment: WHITE-PORT |
| 2 |
4009-818447A4 |
BOTTOM COWL Comment: WHITE-STBD. |
| 3 |
8M0109217 |
SEAL, Cowl (41.00 Inches) |
| 4 |
10-82130040 |
SCREW, (M6 x 40) |
| 5 |
10-824868 |
SCREW, (M6 x 75) |
| 6 |
889740A02 |
FRONT HANDLE Comment: WHITE |
| 7 |
23-335891 |
BUSHING |
| 8 |
25-48462 |
O-RING, (.614 x .070) |
| 9 |
8219423 |
PAWL |
| 10 |
12-69057 |
WASHER, (.281 x .734 x .063) |
| 11 |
11-401196 |
NUT, (M6) |
| 12 |
10-8214281 |
SCREW, (#10-16 x .625) |
| 13 |
54-822873 |
CLIP |
| 14 |
87-8M0042301 |
SWITCH |
| 15 |
8M0032848 |
RETAINER (USE WHERE APPLICABLE) |
| 16 |
54-822024 |
CLAMP (LOWER) |
| 17 |
54-822023 |
CLAMP (UPPER) |
| 18 |
10-92799 |
SCREW, (#10-16 x 1.12) |
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
482-9784A4 |
CRANKSHAFT Comment: SN# 0G303046 & Up |
| 2 |
30-67923T |
BEARING, Ball (LOWER) |
| 3 |
53-67446 |
RING |
| 4 |
43-19301 |
GEAR |
| 5 |
39-843198T01 |
RING |
| 6 |
28-91800 |
KEY, Woodruff |
| 7 |
25-35126 |
O-RING, (.859 x .139) Comment: SN# 0G303046 & Up |
| 8 |
817001A1 |
RACE ASSEMBLY, Bearing |
| 9 |
700-878573A2 |
PISTON ASSEMBLY Comment: PORT-.030 O/S |
| 10 |
53-8320811 |
LOCK RING |
| 11 |
39-875257A12 |
RING SET, Piston Comment: .030 O/S |
| 12 |
600-8M0125869 |
CONNECTING ROD ASSEMBLY |
| 13 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 14 |
31-844338A01 |
BEARING/CAGE KIT |
| 15 |
12-88263 |
THRUST WASHER |
| 16 |
29-8M0204715 |
NEEDLE, Roller Bearing |
| 17 |
31-816773A2 |
BEARING ASSEMBLY (UPPER) |
| 18 |
26-859093 |
SEAL, Oil |
| 19 |
25-823683 |
O-RING, (1.989 x .070) |
| 20 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 21 |
11-42979 |
NUT, (M16) |
▶CYLINDER BLOCK AND END CAP (66 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
885-9811A19 |
CYLINDER BLOCK Comment: SN# 0G437999 & Below |
| 2 |
16-903509 |
STUD, (M10 x 1.5 x 64) |
| 3 |
16-8154431 |
STUD, (M10 x 1.5 x 155) |
| 4 |
22-328022 |
PLUG, Pipe (.125-27) |
| 5 |
22-36382 |
FITTING, (.250-18 x .62) Brass (USE WHERE APPLICABLE) |
| 6 |
8248577 |
DEFLECTOR, Water Comment: SN# 0G438000 & Up |
| 7 |
21-8781051 |
FITTING |
| 8 |
22-8245021 |
CONNECTOR |
| 9 |
8215832 |
PIN |
| 10 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 11 |
22-768431 |
FITTING Comment: SN# 0G437999 & Below |
| 12 |
21-8348041 |
CHECK VALVE Comment: SN# 0G485989 & Up |
| 13 |
21-8282182 |
CHECK VALVE |
| 14 |
21-426585 |
CHECK VALVE |
| 15 |
10-81893435 |
SCREW, (M8 x 35) |
| 16 |
21-8159234 |
CHECK VALVE |
| 17 |
10-82446180 |
SCREW, (M10 x 80) |
| 18 |
17-8M0036405 |
PIN |
| 19 |
825367A1 |
CARRIER ASSEMBLY (INCLUDES 6 CARRIERS) Comment: SN# 0G437999 & Below |
| 20 |
21-42657A3 |
CHECK VALVE Comment: SN# 0G437999 & Below |
| 21 |
19-850309001 |
PLUG Comment: SN# 0G438000 & Up |
| 22 |
8217621 |
TIMING POINTER |
| 23 |
22-687271 |
FITTING, (.250-18) 90 Degree - Brass (INCLUDED W/REF. #26) |
| 24 |
10-82130012 |
SCREW, (M6 x 12) |
| 25 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 26 |
32-826544A1 |
TUBING KIT |
| 27 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (22-1/2 IN.) |
| 28 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
| 29 |
11-4013610 |
NUT, (M10) |
| 30 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (4 IN.) Comment: SN# 0G437999 & Below |
| 31 |
22-8272011 |
PIPE PLUG Comment: SN# 0G437999 & Below |
| 32 |
8256751 |
BRACKET |
| 33 |
10-82130012 |
SCREW, (M6 x 12) |
| 34 |
8211051 |
BRACKET, Alternator |
| 35 |
10-81893450 |
SCREW, (M8 x 50) |
| 36 |
8212251 |
BRACKET |
| 37 |
10-82130012 |
SCREW, (M6 x 12) |
| 38 |
822486 |
BRACKET, Guide |
| 39 |
821909 |
SENSOR |
| 40 |
10-82104510 |
SCREW, (M5 x 10) |
| 41 |
818574 |
SEAL |
| 42 |
25-818573 |
O-RING |
| 43 |
812851A2 |
CYLINDER HEAD |
| 44 |
75692 |
THERMOSTAT (143 DEGREES) Comment: SN# 0G437999 & Below |
| 45 |
27-8M0204714 |
GASKET |
| 46 |
19801A1 |
COVER, Thermostat Comment: USE WITH 90 DEGREE ELBOW |
| 47 |
22-687271 |
FITTING, (.250-18) 90 Degree - Brass |
| 48 |
32-77653101 |
HOSE, (59.00 Inches Bulk) (20 IN.)(21-1/2 IN.) Comment: USE WITH 90 DEGREE ELBOW |
| 49 |
10-82446090 |
SCREW, (M8 x 90) |
| 50 |
10-8M0045380 |
SCREW, (M8 x 50) |
| 51 |
13536A14 |
SENSOR ASSEMBLY, Temperature |
| 52 |
84-88807A42 |
CABLE ASSEMBLY (USE WHERE APPLICABLE) |
| 53 |
828523 |
RETAINER, Sensor Comment: DESIGN I |
| 54 |
10-828552 |
SCREW, (.375-16 x .500) Comment: DESIGN I |
| 55 |
137151 |
RETAINER Comment: DESIGN II |
| 56 |
10-81893412 |
SCREW, (M8 x 12) Comment: DESIGN II |
| 57 |
1171-9787A4 |
END CAP ASSEMBLY Comment: SN# 0G303046 & Up |
| 58 |
25-62700 |
O-RING, (3.237 x .103) Comment: SN# 0G303046 & Up |
| 59 |
26-8308981 |
SEAL, Oil Comment: SN# 0G303046 & Up |
| 60 |
26-859093 |
SEAL, Oil Comment: SEE SERVICE BULLETIN 95-4 SN# 0G303045 & Below |
| 61 |
10-82130020 |
SCREW, (M6 x 20) |
| 62 |
8261211 |
BRACKET |
| 63 |
10-48408 |
SCREW, (#10-16 x .500) |
| 64 |
10-82130012 |
SCREW, (M6 x 12) |
| 65 |
8266241 |
CLAMP |
▶DRIVESHAFT HOUSING(S/N-0G437999 AND BELOW) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3519-818453A1 |
HOUSING ASSEMBLY, Driveshaft Comment: (GRAY-X/XX-LONG) |
| 2 |
16-8M0008031 |
STUD (M12 X 1.75 X 50) Comment: (L/X-LONG) |
| 3 |
10-82130130 |
SCREW, (M10 x 30) Comment: (L/X-LONG) |
| 4 |
25-89417 |
GROMMET |
| 5 |
12-4002321 |
WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel |
| 6 |
11-4013812 |
NUT (M12 X 1.75) |
| 7 |
19-64649 |
PLUG |
| 8 |
10-898834 |
SCREW, (M14 x 178) |
| 9 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 10 |
12-815432 |
WASHER, (.562 x 2.00 x .125) |
| 11 |
12-8154331 |
WASHER |
| 12 |
8137711 |
MOUNT |
| 13 |
12-825190 |
WASHER |
| 14 |
11-896602 |
NUT |
| 15 |
8186442 |
CLAMP |
| 16 |
10-81893435 |
SCREW, (M8 x 35) |
| 17 |
13-72521 |
LOCKWASHER, Internal Tooth |
| 18 |
818645F2 |
COVER (GRAY) |
| 19 |
10-69079 |
SCREW, (#10-16 x .440) |
| 20 |
816503 |
SEAL |
| 21 |
826384T1 |
TUBE, Exhaust |
| 22 |
10-81893435 |
SCREW, (M8 x 35) |
| 23 |
32-8141966 |
TUBE, Water Comment: (XX-LONG) |
| 24 |
814080001 |
SEAL |
| 25 |
814081 |
CLAMP |
| 26 |
8M0105088 |
SPACER Comment: (GRAY) XX-LONG |
| 27 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: XX-LONG |
| 28 |
16-824118 |
STUD (M10 X 1.5 X 173) Comment: XX-LONG |
| 29 |
11-400636 |
NUT (M10 X 1.5) Comment: XX-LONG |
▶DRIVESHAFT HOUSING(S/N-0G438000 AND UP) (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3519-832938A3 |
HOUSING ASSEMBLY, Driveshaft Comment: (WHITE-X/XX-LONG) |
| 2 |
16-8M0008031 |
STUD (M12 X 1.75 X 50) |
| 3 |
10-82130130 |
SCREW, (M10 x 30) |
| 4 |
25-8331231 |
GROMMET |
| 5 |
12-4002321 |
WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel |
| 6 |
11-4013812 |
NUT (M12 X 1.75) |
| 7 |
19-64649 |
PLUG |
| 8 |
10-898834 |
SCREW, (M14 x 178) |
| 9 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 10 |
12-815432 |
WASHER, (.562 x 2.00 x .125) |
| 11 |
12-8154331 |
WASHER |
| 12 |
8137711 |
MOUNT |
| 13 |
12-825190 |
WASHER |
| 14 |
11-896602 |
NUT |
| 15 |
8186442 |
CLAMP |
| 16 |
10-81893435 |
SCREW, (M8 x 35) |
| 17 |
13-72521 |
LOCKWASHER, Internal Tooth |
| 18 |
818645F4 |
COVER Comment: (WHITE) |
| 19 |
10-69079 |
SCREW, (#10-16 x .440) |
| 20 |
8329321 |
SEAL |
| 21 |
833116A7 |
TUBE ASSEMBLY, Exhaust |
| 22 |
10-81893435 |
SCREW, (M8 x 35) |
| 23 |
32-8M0042787 |
TUBE, Water Comment: (XX-LONG) |
| 24 |
832940001 |
SEAL |
| 25 |
8329391 |
CLAMP |
| 26 |
823979T5 |
SPACER Comment: (WHITE) XX-LONG |
| 27 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: XX-LONG |
| 28 |
16-824118 |
STUD (M10 X 1.5 X 173) Comment: XX-LONG |
| 29 |
11-400636 |
NUT (M10 X 1.5) Comment: XX-LONG |
▶Dual Engine Tie Bar Kit (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
92876A9 |
EXTENSION KIT, Dual Engine |
| 1 |
715651 |
TUBE, Steering Cable |
| 2 |
25-48462 |
O-RING, (.614 x .070) |
| 3 |
41055 |
MOUNT |
| 4 |
14-42100 |
TAB WASHER |
| 5 |
11-8M0041651 |
NUT, (.875-14) |
| 6 |
88404 |
TAB WASHER |
| 7 |
10-38601 |
SCREW, (.250-28 x 1.250) |
| 8 |
17729A1 |
BRACKET |
| 9 |
10-62055 |
SCREW, (.312-24 x 1.250) |
| 10 |
17728 |
TAB WASHER |
| 11 |
10-140001 |
SCREW, (.375-24 x 1.38) |
| 12 |
11-8M0204726 |
NUT, (.375-24) |
| 13 |
8M0026167 |
STEERING EYE |
| 14 |
23-23651 |
SLEEVE, (1.625) |
| 15 |
97931 |
TUBING, (4.00 Inches) |
| 16 |
8M0026098 |
COUPLER, (15.00 Inches) |
| 17 |
11-42099 |
NUT, (.562-18) |
| 18 |
22-821169 |
COUPLING |
| 19 |
12-34931 |
WASHER, (.406 x .734 x .063) Stainless Steel |
| 20 |
10-94319 |
SCREW, (.375-24 x 1.5) |
▶ELECTRICAL COMPONENTS(S/N-0G303045 AND BELOW) (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
825296 |
PLATE, Electrical Mounting |
| 2 |
827509A12 |
CDM ASSEMBLY |
| 3 |
10-82129114 |
SCREW, (M6 x 14) |
| 4 |
84-821945A56 |
CABLE ASSEMBLY, Hi Tension |
| 5 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 6 |
33-941 |
SPARK PLUG |
| 7 |
10-81893435 |
SCREW, (M8 x 35) |
| 8 |
12-56720 |
WASHER, (.330 x .750 x .060) Stainless Steel |
| 9 |
25-825380001 |
GROMMET |
| 10 |
23-19064 |
BUSHING |
| 11 |
830046T02 |
ECU, Engine Control Unit (EFI) Comment: (NAME PLATE IS WHITE/RED) |
| 12 |
10-82129145 |
SCREW, (M6 x 45) |
| 13 |
84-88439A34 |
CABLE ASSEMBLY, Positive - Battery |
| 14 |
84-88439A24 |
CABLE ASSEMBLY, Negative - Battery |
| 15 |
54-826188 |
CLAMP |
| 16 |
10-82104520 |
SCREW, (M5 x 20) |
| 17 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 18 |
23-8M0214955 |
BUSHING |
| 19 |
10-32,11-45076 |
NUT, Brass |
| 20 |
13-53166 |
LOCKWASHER, (.312) |
| 21 |
11-8M0204668 |
NUT, (.312-18) |
| 22 |
10-82129125 |
SCREW, (M6 x 25) |
| 23 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 24 |
8212282 |
PLATE, Solenoid Mounting |
| 25 |
86-45915 |
TERMINAL BLOCK |
| 26 |
10-878608 |
SCREW, (#10-16 x .500) |
| 27 |
10-82129110 |
SCREW, (M6 x 10) |
| 28 |
10-82155025 |
SCREW, (M8 x 25) Stainless Steel |
| 29 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
| 30 |
84-93388A8 |
CABLE ASSEMBLY, Black (12-1/2 IN.) |
| 31 |
88-812619 |
FUSE, Yellow - 20 Ampere |
| 32 |
88-19637 |
SOCKET, Fuse |
| 33 |
10-82239320 |
SCREW, (M5 x 20) |
| 34 |
8216091 |
COVER |
| 35 |
84-826802A2 |
HARNESS ASSEMBLY, Trim |
| 36 |
84-827356A2 |
HARNESS ASSEMBLY, SHIFT INTERRUPT (26 IN.) |
| 37 |
25-818967 |
GROMMET |
| 38 |
828102 |
BRACKET |
| 39 |
8M0207773 |
RELAY |
| 40 |
84-825763A2 |
HARNESS ASSEMBLY, EFI |
| 41 |
822449A1 |
CONNECTOR ASSEMBLY |
| 42 |
84-825433A5 |
HARNESS ASSEMBLY, Ignition |
▶ELECTRICAL COMPONENTS(S/N-0G303046 AND UP) (48 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
825296T1 |
PLATE, Electrical Mounting |
| 2 |
10-82129114 |
SCREW, (M6 x 14) |
| 3 |
827509T7 |
CDM ASSEMBLY |
| 4 |
84-821945A61 |
CABLE ASSEMBLY, Hi Tension (SINGLE CABLE) |
| 5 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 6 |
10-82129116 |
SCREW, (M6 x 16) |
| 7 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 8 |
33-941 |
SPARK PLUG |
| 9 |
10-81893435 |
SCREW, (M8 x 35) |
| 10 |
12-56720 |
WASHER, (.330 x .750 x .060) Stainless Steel |
| 11 |
25-825380001 |
GROMMET |
| 12 |
23-19064 |
BUSHING |
| 13 |
830044T05 |
ECU, Engine Control Unit Comment: (CDI)(250) SN# 0G437999 & Below |
| 14 |
830046T01 |
ECU, Engine Control Unit Comment: (EFI)(250) SN# 0G437999 & Below |
| 15 |
10-82129145 |
SCREW, (M6 x 45) |
| 16 |
54-826188 |
CLAMP |
| 17 |
10-82104520 |
SCREW, (M5 x 20) |
| 18 |
84-825763A5 |
HARNESS ASSEMBLY (EFI) |
| 19 |
84-825433A11 |
HARNESS ASSEMBLY, Ignition |
| 20 |
25-818967 |
GROMMET |
| 21 |
828102 |
BRACKET |
| 22 |
8M0207773 |
RELAY |
| 23 |
84-826802A2 |
HARNESS ASSEMBLY, Trim |
| 24 |
84-88439A34 |
CABLE ASSEMBLY, Positive - Battery |
| 25 |
84-88439A24 |
CABLE ASSEMBLY, Negative - Battery |
| 26 |
84-827356A2 |
HARNESS ASSEMBLY (26 IN.) |
| 27 |
8216091 |
COVER |
| 28 |
10-82239320 |
SCREW, (M5 x 20) |
| 29 |
88-812619 |
FUSE, Yellow - 20 Ampere |
| 30 |
88-19637 |
SOCKET, Fuse |
| 31 |
84-93388A8 |
CABLE ASSEMBLY, Black |
| 32 |
8212282 |
PLATE, Solenoid Mounting |
| 33 |
10-82155025 |
SCREW, (M8 x 25) Stainless Steel |
| 34 |
10-82129125 |
SCREW, (M6 x 25) |
| 35 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
| 36 |
86-45915 |
TERMINAL BLOCK |
| 37 |
10-878607 |
SCREW, (#10-16 x .380) |
| 38 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 39 |
23-8M0214955 |
BUSHING |
| 40 |
13-53166 |
LOCKWASHER, (.312) |
| 41 |
11-8M0204668 |
NUT, (.312-18) |
| 42 |
10-32,11-45076 |
NUT, Brass |
| 43 |
54-850895 |
CLAMP |
| 44 |
54-850896 |
CLAMP, (28.6) |
| 45 |
850802 |
BRACKET |
| 46 |
32-850803 |
HOSE (INLET) |
| 47 |
32-850804 |
HOSE (OUTLET) |
| 48 |
850801T2 |
PULSE FLUSH |
▶EXHAUST PLATE (45 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
832935A1 |
PLATE ASSEMBLY, Exhaust Comment: SN# 0G438000 & Up |
| 2 |
832994 |
STRAINER Comment: SN# 0G437999 & Below |
| 3 |
27-8329335 |
GASKET Comment: SN# 0G438000 & Up |
| 4 |
27-823988 |
GASKET (LOWER) Comment: SN# 0G437999 & Below |
| 5 |
24-64878 |
SPRING Comment: SN# 0G693842 & Up |
| 6 |
27-8329344 |
GASKET (LOWER) Comment: Included with 832935A1 Exhaust Plate SN# 0G438000 & Up |
| 7 |
8M0043157 |
SEAL |
| 8 |
10-81893435 |
SCREW, (M8 x 35) |
| 9 |
65663A2 |
COVER |
| 10 |
65664A1 |
PLATE ASSEMBLY |
| 11 |
27-88907003 |
GASKET |
| 12 |
10-69570 |
SCREW, (#10-16 x .750) |
| 13 |
12-76451 |
WASHER |
| 14 |
648771 |
DIAPHRAGM |
| 15 |
814189 |
POPPET |
| 16 |
25-814191 |
GROMMET |
| 17 |
814190 |
CARRIER |
| 18 |
10-81893435 |
SCREW, (M8 x 35) |
| 19 |
22-34982 |
CONNECTOR |
| 20 |
22-782792 |
ELBOW (45 DEGREES) |
| 21 |
22-821975 |
ELBOW, 45 Degree |
| 22 |
821255 |
BOOT, Idle Exhaust |
| 23 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 24 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (2-1/2 IN.) |
| 25 |
22-8M0077650 |
FITTING, Tell-Tale |
| 26 |
19-821908 |
PLUG |
| 27 |
12-821915 |
WASHER |
| 28 |
8219631 |
CHECK VALVE |
| 29 |
25-30641 |
O-RING, (.299 x .103) |
| 30 |
22-821952 |
FITTING |
| 31 |
32-821976 |
HOSE |
| 32 |
21-817519A1 |
CHECK VALVE ASSEMBLY, Drain |
| 33 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 34 |
11-401386 |
NUT, (M6) |
| 35 |
12-35459 |
WASHER |
| 36 |
824012 |
ROLLER |
| 37 |
11-401386 |
NUT, (M6) |
| 38 |
883142A03 |
SHIFT LINK |
| 39 |
23-42994 |
BUSHING |
| 40 |
8240703 |
SHIFT SHAFT, Upper Comment: XX-LONG |
| 41 |
23-48237 |
BUSHING |
| 42 |
25-19565002 |
GROMMET |
| 43 |
43585 |
COUPLING |
| 44 |
19-828808 |
PLUG Comment: SN# 0G178947 & Below |
▶FLYWHEEL/STATOR (12 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11-401386 |
NUT, (M6) |
| 2 |
19-45907 |
PLUG, Yellow |
| 3 |
272-821033T2 |
FLYWHEEL |
| 4 |
398-821935A5 |
STATOR |
| 5 |
10-82494830 |
SCREW, (M6 x 30) |
| 6 |
821663A1 |
ALTERNATOR |
| 7 |
10-82446155 |
SCREW, (M10 x 55) |
| 8 |
10-82130140 |
SCREW, (M10 x 40) |
| 9 |
12-796431 |
WASHER |
| 10 |
11-4013610 |
NUT, (M10) |
| 11 |
57-49756Q1 |
V BELT |
| 12 |
12-17457 |
WASHER |
▶FUEL MANAGEMENT SYSTEM (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
825818A12 |
MANAGEMENT ASSEMBLY, Fuel Comment: (225 - 2 SHUTTER) |
| 1 |
8140111 |
BODY KIT |
| 2 |
10-809091 |
SCREW KIT |
| 3 |
809086 |
O-RING |
| 4 |
21-424811 |
VALVE |
| 5 |
809092 |
SCREW KIT, Mounting |
| 6 |
10-809061 |
BOLT |
| 7 |
13-400256 |
LOCKWASHER |
| 8 |
12-8090621 |
WASHER |
| 9 |
12-8090622 |
WASHER |
| 10 |
25-88033 |
GROMMET |
| 11 |
23-809078 |
COLLAR |
| 12 |
15445 |
FLOAT KIT |
| 13 |
15446 |
VALVE KIT, Float |
| 14 |
8140101 |
COVER |
| 15 |
22-809085 |
ELBOW KIT |
| 16 |
10-8140761 |
SCREW KIT |
| 17 |
809090 |
CONNECTION KIT, Electrical |
| 18 |
32-897992A01 |
TUBING KIT |
| 19 |
809087 |
ATTACHING KIT |
| 20 |
814012T1 |
REGULATOR KIT, Fuel Pressure |
| 21 |
809088T |
PUMP KIT, Fuel |
| 22 |
808504T1 |
STRAINER KIT, Fuel |
| 23 |
809089 |
FITTING KIT, Fuel Pump |
| 24 |
150291 |
O-RING KIT |
| 25 |
11-8237515 |
NUT, (M4) |
| 26 |
11-400211 |
NUT, (M5) Stainless Steel |
| 27 |
825762 |
SENSOR, MAP |
| 28 |
10-82130012 |
SCREW, (M6 x 12) |
| 29 |
22-15026 |
CAP Comment: BLACK SN# 0G438000 & Up |
| 30 |
37-855577A14 |
DECAL, EPA Label Information Comment: (1998) |
| 31 |
10-40132 |
SCREW, (M8 x 125) |
| 32 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
▶FUEL PUMP (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
14360A78 |
PUMP ASSEMBLY, Fuel |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Check Valve-Rubber |
| 4 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 5 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 6 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 7 |
NSS |
NOT SOLD SEPARATE, Cap |
| 8 |
NSS |
NOT SOLD SEPARATE, Spring |
| 9 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 10 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 11 |
NSS |
NOT SOLD SEPARATE, Spring |
| 12 |
NSS |
NOT SOLD SEPARATE, Cap |
| 13 |
27-8M0204705 |
GASKET, Base |
| 14 |
144303 |
BASE |
| 15 |
987752 |
PLATE |
| 16 |
22-629101 |
ELBOW, (.125-27) (90 DEGREES) |
| 17 |
10-82130050 |
SCREW, (M6 x 50) |
| 18 |
10-82104540 |
SCREW, (M5 x 40) |
| 19 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 20 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (17 IN.) |
| 21 |
22-822769 |
CONNECTOR |
| 22 |
22-136071 |
ELBOW (INCLUDED WITH REF. #25) |
| 23 |
35-18458Q4 |
FILTER KIT Comment: SN# 0G303046 & Up |
| 24 |
8M0204710 |
PROBE Comment: SN# 0G303046 & Up |
| 25 |
13170A3 |
BASE |
| 26 |
10-82130030 |
SCREW, (M6 x 30) |
| 27 |
22-89771Q2 |
CONNECTOR, (.250-18) (STRAIGHT) |
▶G/HSG, DRIVE-STD/COUNTER-0G437999 AND BELOW-1623-822442C2 (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
817275A6 |
REPAIR KIT, Water Pump |
| 1 |
1623-822442A26 |
GEAR HOUSING ASSEMBLY, Basic - Gray |
| 2 |
17-379721 |
PIN |
| 3 |
821526001 |
FILLER BLOCK |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
97-826134Q |
ANODE |
| 7 |
10-4000333 |
SCREW, (M6 x 40) |
| 8 |
11-401386 |
NUT, (M6) |
| 9 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 10 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 11 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 12 |
12-191833 |
WASHER, Fiber |
| 13 |
22-85822A6 |
CONNECTOR Comment: (XX-LONG) |
| 14 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (Part of 43-812975A5) Comment: (1.64:1 GEAR RATIO - 17/28)(COUNTER ROTATION) |
| 15 |
12-92721 |
WASHER |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
23-815921A4 |
BUSHING ASSEMBLY |
| 18 |
26-8M0204708 |
SEAL, Oil |
| 19 |
25-8M0214927 |
O-RING, (.799) |
| 20 |
10-1993716 |
SCREW, (M6 x 16) |
| 21 |
12-77674 |
WASHER |
| 22 |
824145 |
SHIFT SHAFT (LOWER) |
| 23 |
45-8M0140442 |
DRIVESHAFT (LOWER) |
| 24 |
28-8M0204723 |
KEY |
| 25 |
15-42637A1 |
SHIM SET |
| 26 |
31-8M0146566 |
BEARING, Roller |
| 27 |
8245191 |
RETAINER |
| 28 |
8M0214948 |
CARRIER ASSEMBLY |
| 29 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 30 |
26-16977 |
SEAL, Oil |
| 31 |
26-89238 |
SEAL, Oil |
| 32 |
817275A1 |
PUMP ASSEMBLY, Water |
| 33 |
26-816575A2 |
SEAL KIT |
| 34 |
27-430331 |
GASKET |
| 35 |
27-8172771 |
GASKET |
| 36 |
8M0204709 |
FACEPLATE |
| 37 |
47-43026T2 |
IMPELLER |
| 38 |
10-1993716 |
SCREW, (M6 x 16) |
| 39 |
816597A1 |
COUPLING ASSEMBLY |
| 40 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 41 |
45-824115A1 |
EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) 8 SPLINES |
| 42 |
823902 |
COUPLING |
▶G/HSG, DRIVE-STD/COUNTER-0G438000 AND UP-1623-822442C3 (45 parts)
| Ref |
OEM Part # |
Part Name |
| - |
817275Q05 |
REBUILD KIT, Water Pump |
| 1 |
1623-822442T79 |
GEAR HOUSING ASSEMBLY Comment: (BASIC-WHITE) |
| 2 |
17-379721 |
PIN |
| 3 |
821526001 |
FILLER BLOCK |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
97-826134Q |
ANODE |
| 7 |
10-4000333 |
SCREW, (M6 x 40) |
| 8 |
11-401386 |
NUT, (M6) |
| 9 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 10 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 11 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 12 |
12-191833 |
WASHER, Fiber |
| 13 |
22-85822A6 |
CONNECTOR Comment: (XXL) |
| 14 |
56762 |
TIE STRAP, (4.00 Inches) |
| 15 |
NSS |
NOT SOLD SEPARATE, Pinion Gear (PART OF 43-828170A2) Comment: (1.87:1 - 15/28) |
| 16 |
12-92721 |
WASHER |
| 17 |
11-35921 |
NUT, (.625-18) |
| 18 |
23-815921A4 |
BUSHING ASSEMBLY |
| 19 |
26-8M0204708 |
SEAL, Oil |
| 20 |
25-8M0214927 |
O-RING, (.799) |
| 21 |
10-1993716 |
SCREW, (M6 x 16) |
| 22 |
12-77674 |
WASHER |
| 23 |
824145 |
SHIFT SHAFT (LOWER) |
| 24 |
45-8M0140442 |
DRIVESHAFT (LOWER) |
| 25 |
28-8M0204723 |
KEY |
| 26 |
15-42637A1 |
SHIM SET |
| 27 |
31-8M0146566 |
BEARING, Roller |
| 28 |
8245191 |
RETAINER |
| 29 |
8M0214948 |
CARRIER ASSEMBLY |
| 30 |
25-8M0142854 |
O-RING, (2.175 x .175) |
| 31 |
26-8M0214939 |
SEAL, Oil |
| 32 |
26-8M0214939 |
SEAL, Oil |
| 33 |
817275A1 |
PUMP ASSEMBLY, Water |
| 34 |
26-816575A2 |
SEAL KIT |
| 35 |
27-430331 |
GASKET |
| 36 |
27-8172771 |
GASKET |
| 37 |
8M0204709 |
FACEPLATE |
| 38 |
47-43026T2 |
IMPELLER |
| 39 |
10-1993716 |
SCREW, (M6 x 16) |
| 40 |
832942A1 |
COUPLING ASSEMBLY |
| 41 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 42 |
25-8M0204654 |
O-RING, (1.046) |
| 43 |
45-826353A1 |
EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) |
| 44 |
823902 |
COUPLING |
▶G/HSG, PROP-COUNTER-0G437999 AND BELOW-1623-822442C2 (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A5 |
SEAL KIT, Gear Housing |
| 1 |
1623-822442A26 |
GEAR HOUSING ASSEMBLY, Basic - Gray |
| 43 |
8M0226861 |
SHIFT CRANK |
| 44 |
818349T1 |
SPOOL KIT |
| 45 |
15-47397A1 |
SHIM SET |
| 46 |
828830A2 |
ADAPTOR ASSEMBLY, Bearing Comment: 1623-822442C3 CASTING |
| 47 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 48 |
12-815481 |
THRUST WASHER |
| 49 |
31-815480 |
BEARING, Thrust |
| 50 |
43-826288T1 |
GEAR ASSEMBLY, Reverse Comment: (1.75:1 GEAR RATIO - 12/21) |
| 51 |
31-815482 |
BEARING, Roller |
| 52 |
24-30893 |
SPRING |
| 53 |
52-853594T |
SLIDING CLUTCH |
| 54 |
17-8M0100263 |
PIN, Cross |
| 55 |
17-78909 |
PIN, Detent |
| 56 |
44-8M0140448 |
PROPELLER SHAFT |
| 57 |
43-826287A1 |
GEAR ASSEMBLY, Forward Comment: (1.75:1 GEAR RATIO - 12/21) INCLUDES PINION |
| 58 |
23-1761526 |
SPACER SHIM, (.230) |
| 59 |
31-15841 |
BEARING, Roller |
| 60 |
12-17616 |
THRUST RING |
| 61 |
818292A1 |
ADAPTOR ASSEMBLY, Bearing |
| 62 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 63 |
12-18448 |
THRUST WASHER |
| 64 |
31-15842 |
BEARING, Thrust |
| 65 |
8182911 |
RACE, Thrust |
| 66 |
814605 |
KEEPER |
| 67 |
25-8M0214920 |
O-RING |
| 68 |
818290T1 |
CARRIER ASSEMBLY, Bearing |
| 69 |
31-30956T |
BEARING, Needle |
| 70 |
26-14077 |
SEAL, Oil (INSIDE) |
| 71 |
26-8M0204670 |
SEAL (OUTSIDE) |
| 72 |
14-18323 |
TAB WASHER |
| 73 |
8M2011027 |
RETAINER |
| 74 |
97-76214Q5 |
ANODE KIT Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT |
| 75 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT |
| 76 |
12-835467Q01 |
THRUST HUB Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT |
| 77 |
13-423511 |
LOCKWASHER, Toothed Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT |
| 78 |
12-31211Q03 |
WASHER, Splined Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT |
| 79 |
14-816629Q |
TAB WASHER Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT |
| 80 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH COMPLETE GEAR REPLACEMENT |
▶G/HSG, PROP-COUNTER-G438000 AND UP-1623-822442C3 (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A4 |
SEAL KIT, Gear Housing |
| 1 |
1623-822442T79 |
GEAR HOUSING ASSEMBLY Comment: (BASIC-WHITE) |
| 45 |
8M0226861 |
SHIFT CRANK |
| 46 |
8M0235940 |
SPOOL ASSEMBLY |
| 47 |
15-44491A1 |
SHIM SET |
| 48 |
828830A2 |
ADAPTOR ASSEMBLY, Bearing |
| 49 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 50 |
12-815481 |
THRUST WASHER |
| 51 |
31-815480 |
BEARING, Thrust |
| 52 |
43-828696T2 |
GEAR ASSEMBLY, Reverse |
| 53 |
31-15844 |
BEARING ASSEMBLY, Roller |
| 54 |
24-30893 |
SPRING |
| 55 |
52-859340T |
SLIDING CLUTCH |
| 56 |
17-8M0100263 |
PIN, Cross |
| 57 |
17-828356 |
PIN, Detent |
| 58 |
44-8M0140448 |
PROPELLER SHAFT |
| 59 |
43-828695A1 |
GEAR SET, Forward/Pinion (12/21) (INCLUDES PINION) |
| 60 |
23-1761526 |
SPACER SHIM, (.230) |
| 61 |
31-815480 |
BEARING, Thrust |
| 62 |
12-815481 |
THRUST WASHER |
| 63 |
828831A3 |
ADAPTOR ASSEMBLY, Bearing |
| 64 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 65 |
12-18448 |
THRUST WASHER |
| 66 |
31-15842 |
BEARING, Thrust |
| 67 |
8182911 |
RACE, Thrust |
| 68 |
814605 |
KEEPER |
| 69 |
25-8M0214920 |
O-RING |
| 70 |
818290T8 |
CARRIER ASSEMBLY, Bearing |
| 71 |
31-30956T |
BEARING, Needle |
| 72 |
26-14077 |
SEAL, Oil (INSIDE) |
| 73 |
26-8M0204670 |
SEAL (OUTSIDE) |
| 74 |
14-18323 |
TAB WASHER |
| 75 |
8M2011027 |
RETAINER |
| 76 |
97-76214Q5 |
ANODE KIT Comment: (These replacement parts are not included with complete gear housing replacement) |
| 77 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) Comment: (These replacement parts are not included with complete gear housing replacement) |
| 78 |
12-835467Q01 |
THRUST HUB Comment: (These replacement parts are not included with complete gear housing replacement) |
| 79 |
13-423511 |
LOCKWASHER, Toothed Comment: (These replacement parts are not included with complete gear housing replacement) |
| 80 |
12-31211Q03 |
WASHER, Splined Comment: (These replacement parts are not included with complete gear housing replacement) |
| 81 |
14-816629Q |
TAB WASHER Comment: (These replacement parts are not included with complete gear housing replacement) |
| 82 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: (These replacement parts are not included with complete gear housing replacement) |
▶G/HSG, PROP-STD-0G437999 AND BELOW-1623-822442C2 (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A5 |
SEAL KIT, Gear Housing |
| 1 |
1623-822442A26 |
GEAR HOUSING ASSEMBLY, Basic - Gray |
| 43 |
8M0226861 |
SHIFT CRANK |
| 44 |
818349T1 |
SPOOL KIT |
| 45 |
15-47397A1 |
SHIM SET |
| 46 |
31-828439A2 |
BEARING ASSEMBLY, Tapered Roller Comment: USE WITH 1623-822442C3 CASTING |
| 47 |
43-826181A2 |
GEAR SET, Forward Comment: (1.75:1 - 12/21) INCLUDES PINION GEAR |
| 48 |
31-30895T |
BEARING, Needle |
| 49 |
24-30893 |
SPRING |
| 50 |
52-853594T |
SLIDING CLUTCH |
| 51 |
17-78909 |
PIN, Detent |
| 52 |
17-8M0100263 |
PIN, Cross |
| 53 |
44-8M0140440 |
PROPELLER SHAFT |
| 54 |
43-826182A1 |
GEAR ASSEMBLY, Reverse Comment: (1.75:1 - 12/21) |
| 55 |
23-824108 |
SPACER |
| 56 |
681001 |
RING, Thrust |
| 57 |
30-88957T |
BEARING ASSEMBLY, Ball |
| 58 |
25-8M0214920 |
O-RING |
| 59 |
818763T11 |
CARRIER ASSEMBLY, Bearing |
| 60 |
31-30956T |
BEARING, Needle |
| 61 |
26-14077 |
SEAL, Oil (INSIDE) |
| 62 |
26-8M0204670 |
SEAL (OUTSIDE) |
| 63 |
14-18323 |
TAB WASHER |
| 64 |
8M2011027 |
RETAINER |
| 65 |
97-76214Q5 |
ANODE KIT Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT |
| 66 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT |
| 67 |
12-835467Q01 |
THRUST HUB Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT |
| 68 |
13-423511 |
LOCKWASHER, Toothed Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT |
| 69 |
12-31211Q03 |
WASHER, Splined Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT |
| 70 |
14-816629Q |
TAB WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT |
| 71 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: THESE PARTS ARE NOT INCLUDED WITH COMPLETE GEAR HOUSING REPLACEMENT |
▶G/HSG, PROP-STD-0G438000 AND UP-1623-822442C3 (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-816575A4 |
SEAL KIT, Gear Housing |
| 1 |
1623-822442T79 |
GEAR HOUSING ASSEMBLY Comment: (BASIC-WHITE) |
| 45 |
8M0226861 |
SHIFT CRANK |
| 46 |
8M0235940 |
SPOOL ASSEMBLY |
| 47 |
15-44491A1 |
SHIM SET |
| 48 |
43-878611A2 |
GEAR SET, Forward And Pinion (INCLUDES PINION GEAR) Comment: (1.87:1 - 15/28) |
| 49 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 50 |
31-30895T |
BEARING, Needle |
| 51 |
24-30893 |
SPRING |
| 52 |
52-859340T |
SLIDING CLUTCH |
| 53 |
17-828356 |
PIN, Detent |
| 54 |
17-8M0100263 |
PIN, Cross |
| 55 |
44-8M0140440 |
PROPELLER SHAFT |
| 56 |
43-828171A1 |
GEAR, Reverse Comment: (1.87:1 - 15/28) |
| 57 |
23-824108 |
SPACER |
| 58 |
681001 |
RING, Thrust |
| 59 |
30-88957T |
BEARING ASSEMBLY, Ball |
| 60 |
25-8M0214920 |
O-RING |
| 61 |
818763T11 |
CARRIER ASSEMBLY, Bearing |
| 62 |
31-30956T |
BEARING, Needle |
| 63 |
26-14077 |
SEAL, Oil (INSIDE) |
| 64 |
26-8M0204670 |
SEAL (OUTSIDE) |
| 65 |
14-18323 |
TAB WASHER |
| 66 |
8M2011027 |
RETAINER |
| 67 |
97-76214Q5 |
ANODE KIT Comment: (These replacement parts are not included with complete gear housing replacement) |
| 68 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) Comment: (These replacement parts are not included with complete gear housing replacement) |
| 69 |
12-835467Q01 |
THRUST HUB Comment: (These replacement parts are not included with complete gear housing replacement) |
| 70 |
13-423511 |
LOCKWASHER, Toothed Comment: (These replacement parts are not included with complete gear housing replacement) |
| 71 |
12-31211Q03 |
WASHER, Splined Comment: (These replacement parts are not included with complete gear housing replacement) |
| 72 |
14-816629Q |
TAB WASHER Comment: (These replacement parts are not included with complete gear housing replacement) |
| 73 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: (These replacement parts are not included with complete gear housing replacement) |
▶GEAR HOUSING CHART(S/N-0G437999 AND BELOW) (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
45-826353A1 |
EXTENSION KIT, Driveshaft (XX-LONG-30 IN.) Comment: 13 SPLINES |
▶GEAR HOUSING CHART(S/N-0G438000 AND UP) (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
45-826353A1 |
EXTENSION KIT, Driveshaft (XX-LONG-30 IN.) Comment: 13 SPLINES |
▶INSTRUMENTATION (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
87-19674A1 |
SWITCH ASSEMBLY, Lanyard |
| 2 |
10-18303 |
SCREW, (.190-16 x 1.750) Stainless Steel |
| 3 |
813679 |
ADAPTER |
| 4 |
15920Q54 |
LANYARD ASSEMBLY |
| 5 |
10-32866 |
SCREW, (#10-32 x 2.00) Stainless Steel |
| 6 |
18321 |
CLAMP, Mounting |
| 7 |
12-24676 |
WASHER, (.200 x .440 x .032) |
| 8 |
10-32,11-68219 |
NUT, Stainless Steel |
| 9 |
79146 |
RETAINER |
| 10 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 11 |
812497A2 |
DIODE ASSEMBLY |
| 12 |
84-11149A2 |
CABLE ASSEMBLY, (6.00 Inches) |
| 13 |
79-859698A1 |
WARNING GAUGE KIT |
| 14 |
823486 |
CLAMP |
| 15 |
817315 |
BEZEL |
| 16 |
8-32,11-26419 |
NUT, Brass |
| 17 |
88-15163 |
LAMP |
| 18 |
88-79888 |
SOCKET, Light Bulb |
| 19 |
84-827752A1 |
CABLE ASSEMBLY, (20.00 Feet) |
▶MISCELLANEOUS INFORMATION (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
90-10128980 |
OWNERS MANUAL |
▶OIL INJECTION COMPONENTS (34 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1270-818456A1 |
TANK ASSEMBLY, Oil Comment: SN# 0G437999 & Below |
| 2 |
1270-830889A1 |
TANK ASSEMBLY, Oil Comment: SN# 0G438000 & Up |
| 3 |
23-8260841 |
SPACER |
| 4 |
10-58376 |
SCREW, (.164-18 x .375) |
| 5 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 6 |
36-814449A3 |
CAP ASSEMBLY Comment: SN# 0G438000 & Up |
| 7 |
27-42999T |
GASKET |
| 8 |
87-12886A7 |
SWITCH ASSEMBLY Comment: SN# 0G438000 & Up |
| 9 |
23-19064 |
BUSHING |
| 10 |
25-825380001 |
GROMMET |
| 11 |
12-56720 |
WASHER, (.330 x .750 x .060) Stainless Steel |
| 12 |
10-81893435 |
SCREW, (M8 x 35) |
| 13 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (8 IN.) Comment: SN# 0G438000 & Up |
| 14 |
22-8M0207780 |
FITTING |
| 15 |
10-82104530 |
SCREW (30MM) |
| 16 |
815536T1 |
PUMP, Oil |
| 17 |
25-11379 |
O-RING |
| 18 |
25-48462 |
O-RING, (.614 x .070) |
| 19 |
23-817631 |
BEARING, Driven Gear |
| 20 |
43-430204 |
GEAR, Driven |
| 21 |
816974 |
BEARING, Thrust |
| 22 |
10-82104520 |
SCREW, (M5 x 20) |
| 23 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 24 |
32-82381455 |
TUBING (8-1/2 IN.) |
| 25 |
1257-87421 |
TANK |
| 26 |
36-43298A2 |
CAP ASSEMBLY |
| 27 |
25-11332 |
O-RING, (2.225 x .210) |
| 28 |
816190A4 |
HOUSING ASSEMBLY, Adapter |
| 29 |
25-11332 |
O-RING, (2.225 x .210) |
| 30 |
32-99802 |
TUBE |
| 31 |
32-99439 |
HOSE, (114.00 Inches) |
| 32 |
12335A1 |
BRACKET KIT |
| 33 |
12323A1 |
CORD/HOOK KIT |
| 34 |
32-82381335 |
TUBING, (12.00 Inches Bulk) (7 IN.) |
▶POWER TRIM COMPONENTS (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
855998A11 |
POWER TRIM ASSEMBLY, Complete |
| 1 |
811604F |
MANIFOLD ASSEMBLY |
| 2 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 3 |
880952A03 |
CYLINDER ASSEMBLY |
| 4 |
823553T |
ROD KIT, Trim Piston |
| 5 |
878239A02 |
GUIDE KIT |
| 6 |
811607A1 |
REPAIR KIT |
| 7 |
811610A1 |
CHECK VALVE KIT |
| 8 |
1100-8M0021648 |
GUIDE ASSEMBLY |
| 9 |
878414T01 |
PISTON/ROD ASSEMBLY, Power Trim Comment: (STBD.) |
| 10 |
35-12184A1 |
TRIM FILTER ASSEMBLY |
| 11 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 12 |
53-815949001 |
E RING |
| 13 |
811612A3 |
O-RING KIT |
| 14 |
811617T1 |
PUMP |
| 15 |
19-811613 |
PLUG ASSEMBLY |
| 16 |
10-4000327 |
SCREW, (M6 x 14) |
| 17 |
12-4002315 |
WASHER |
| 18 |
811611 |
COVER |
| 19 |
828710 |
DRIVE JOINT |
| 20 |
878265A4 |
MOTOR ASSEMBLY Comment: (BREAKDOWN ON POWER TRIM MOTOR ) |
| 21 |
10-811616 |
SCREW (SHORT) |
| 22 |
8M0142997 |
SHAFT ASSEMBLY |
| 23 |
22-56800 |
PLUG, Pipe (.0625-27) |
| 24 |
17-878267 |
PIN, Groove |
| 25 |
17-821539 |
PIN, Trilobe |
| 26 |
99625002 |
SHAFT |
| 27 |
97-818298Q1 |
ANODE KIT |
| 28 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 29 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 30 |
10-4000377 |
SCREW, (M10 x 30) |
| 31 |
12-4002319 |
WASHER |
| 32 |
54-22740 |
CLIP |
| 33 |
10-69079 |
SCREW, (#10-16 x .440) |
| 34 |
10-878609 |
SCREW, (#10-16 x .600) |
| 35 |
8M0084613 |
C WASHER |
▶Power Trim Motor (4 parts)
| Ref |
OEM Part # |
Part Name |
| - |
878265A4 |
MOTOR ASSEMBLY |
| 1 |
828714A1 |
BRUSH AND SEAL KIT |
| 2 |
828713T1 |
ARMATURE KIT |
| 3 |
828715A1 |
END FRAME (COMPLETE) |
▶REED BLOCK/FLYWHEEL COVER (17 parts)
| Ref |
OEM Part # |
Part Name |
| - |
809794A97 |
POWERHEAD ASSEMBLY |
| 1 |
54-49542 |
CLAMP |
| 2 |
27-825815 |
GASKET |
| 3 |
10-82130012 |
SCREW, (M6 x 12) |
| 4 |
825178T5 |
ADAPTOR PLATE Comment: SN# 0G437999 & Below |
| 5 |
54-67015 |
CLAMP Comment: SN# 0G303045 & Below |
| 6 |
827507 |
RETAINER Comment: SN# 0G303046 & Up |
| 7 |
10-82130025 |
SCREW, (M6 x 25) |
| 8 |
27-8141951 |
GASKET |
| 9 |
828623T6 |
REED BLOCK Comment: 1 PIECE SN# 0G438000 & Up |
| 10 |
816032T1 |
REED BLOCK Comment: SN# 0G338133 & Below |
| 11 |
34-816107A1 |
REED SET Comment: SN# 0G437999 & Below |
| 12 |
8161082 |
CLAMP, Reed Comment: SN# 0G338134 THRU 0G437999 |
| 13 |
10-8211108 |
SCREW (M4 X .7) Comment: SN# 0G338134 THRU 0B437999 |
| 14 |
10-4007420 |
SCREW, (M6 x 20) |
| 15 |
825832 |
FLYWHEEL COVER |
| 16 |
25-8M0153609 |
GROMMET |
▶STARTER MOTOR (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
50-898265009 |
STARTER MOTOR ASSEMBLY |
| 2 |
8236392 |
DRIVE CAP |
| 3 |
10-823641 |
THRU BOLT |
| 4 |
823640T |
DRIVE KIT |
| 5 |
13310T1 |
DRIVE |
| 6 |
823638 |
ARMATURE |
| 7 |
898265016 |
BRUSH/SPRING KIT |
| 8 |
898265014 |
HOLDER |
| 9 |
8119011 |
CAP, Commutator |
| 10 |
F15158 |
SCREW |
| 11 |
37-8272822 |
DECAL, Warning |
| 12 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 13 |
11-94330 |
NUT, (.250-20) Brass |
| 14 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 15 |
11-20890 |
NUT, (.250-20) |
| 16 |
10-81893450 |
SCREW, (M8 x 50) |
| 17 |
23-824921 |
SPACER |
▶SWIVEL BRACKET AND STEERING ARM (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8710A23 |
SWIVEL BRACKET Comment: (WHITE) |
| 2 |
25-8M0214926 |
O-RING |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
26-87735 |
SEAL, Oil (LOWER) |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
826364F3 |
YOKE, Bottom Comment: (WHITE-XL/XXL-STAINLESS STEEL) |
| 10 |
53-67684 |
RING, Retaining |
| 11 |
8M0045383 |
STRIKER PLATE |
| 12 |
13-58643 |
LOCKWASHER, (.375) |
| 13 |
11-46335 |
NUT, (.375-24) |
| 14 |
10-64014 |
SCREW, (.250-28 x .500) |
| 15 |
8M0074846 |
SENDER ASSEMBLY, Trim |
| 16 |
10-852368 |
SCREW, (#10-24 x .750) |
| 17 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 18 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 19 |
17-8M0132731 |
SWIVEL PIN ASSEMBLY Comment: (WHITE-XL/XXL) |
| 20 |
10-8M0141069 |
SCREW, (M12 x 190) |
| 21 |
824998001 |
BUMPER |
| 22 |
8163851 |
MOUNT, Upper |
| 23 |
12-8154371 |
WASHER |
| 24 |
12-815436 |
WASHER |
| 25 |
11-896963 |
NUT, (M12) |
| 26 |
8M0036783 |
CLAMP |
| 27 |
10-81893435 |
SCREW, (M8 x 35) |
| 28 |
92876A12 |
LINK ASSEMBLY, Steering |
| 29 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 30 |
11-8M0204726 |
NUT, (.375-24) |
| 31 |
12-37828 |
WASHER, (.390 x .625 x .062) Stainless Steel |
▶TOOLS, SPECIAL (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-821571A1 |
GUIDE TOOL, Water Pump Alignment Pins Comment: GEAR HOUSING |
▶TOP COWL (17 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4001-814277T25 |
TOP COWL ASSEMBLY Comment: (WHITE) |
| 2 |
821256F6 |
INLET, Air Comment: (WHITE) |
| 3 |
10-82130016 |
SCREW, (M6 x 16) |
| 4 |
821250A1 |
SOUND BLANKET KIT |
| 5 |
19-823865 |
CAP PLUG |
| 6 |
821248 |
REAR LATCH HOOK |
| 7 |
53-8237951 |
RING, Retaining |
| 8 |
8M0207770 |
ROLLER |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
11-401196 |
NUT, (M6) |
| 11 |
8M0036792 |
BRACKET, Front |
| 12 |
815477 |
BUMPER, Latch |
| 13 |
8155381 |
PIN, Roll |
| 14 |
11-401196 |
NUT, (M6) |
| 15 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 |
826639T |
COVER |
| 17 |
47341A11 |
ROPE AND HANDLE KIT |
▶TRANSOM BRACKETS(S/N-0G589999 AND BELOW) (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3401-8718F11 |
BRACKET, Transom Comment: (STBD-WHITE) |
| 2 |
3400-8716A11 |
BRACKET ASSEMBLY, Transom Comment: (PORT-WHITE) |
| 3 |
22-8M0169588 |
FITTING, Grease (PORT) |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Brass/Nickel Plate |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-96930A1 |
BOLT ASSEMBLY |
| 10 |
11-23161 |
NUT, (.375-24) |
| 11 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 12 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 13 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 14 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 15 |
11-91962 |
NUT, (.500-20) |
| 16 |
8M0115104 |
LEVER ASSEMBLY |
| 17 |
13-99611 |
WAVE WASHER |
| 18 |
23-65830 |
NYLINER |
| 19 |
814207 |
STOP |
| 20 |
99633 |
KNOB |
| 21 |
17-99615 |
PIN, Groove |
| 22 |
24-99622 |
SPRING |
| 23 |
17-99604 |
PIN, Groove |
▶TRANSOM BRACKETS(S/N-0G590000 AND UP) (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T03 |
BRACKET ASSEMBLY, Transom-Starboard |
| 2 |
3425-828333T08 |
BRACKET ASSEMBLY, Transom-Port |
| 3 |
22-8M0169588 |
FITTING, Grease (PORT) |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Brass/Nickel Plate |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 11 |
11-91962 |
NUT, (.500-20) |
| 12 |
8M0115104 |
LEVER ASSEMBLY |
| 13 |
24-830899 |
SPRING, Tension |
| 14 |
23-65830 |
NYLINER |
| 15 |
24-830900 |
SPRING, Compression |
| 16 |
99633 |
KNOB |
| 17 |
17-99615 |
PIN, Groove |
| 18 |
17-893709 |
PIN |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 250 (3.0L EFI) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
