Mercury 225 (3.0L CARB) (0D280813 THRU 0G760299) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 225 (3.0L CARB). Scroll down for exploded parts diagrams (50), specifications, and maintenance reference.

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Thermostat – Fits Johnson Evinrude 6 - 250 HP V4/V6 Outboard Motors (Replaces Johnson/Evinrude 5005440, 434841) - JLM Marine Boat Parts Limited
Подвесной термостат для подвесных моторов Johnson Evinrude 6-250 л.с. V4 V6 5005440
$13.95
$13.95
files/Outboard_Thermostat_for_Johnson_Evinrude_6-250_HP_V4_V6_Outboard_Motors_______5005440_-_JLM_MARINE-8286946.jpgDefault Title
$13.95
Water Pump Impeller Repair Kit – Fits MerCruiser Alpha One Gen II & Vazer Drives (Replaces 817275Q05) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury Alpha One Gene II 817275Q05
$74.00
$74.00
files/Water_Pump_Impeller_Kit_for_Mercury_Alpha_One_Gene_II_817275Q05_-_JLM_MARINE-8289939.jpgDefault Title
$74.00
89-817109A1 Solenoid Relay for Mercury Force | JLM Marine
89-817109A1 Solenoid Relay for Mercury Force | JLM Marine
$18.04
$18.04
files/12_80ed4d3a-3b57-4613-9512-bb4e07013020.jpgDefault Title
$18.04
Water Pump Rebuild Kit – Fits Mercury 3.0L DFI Outboards (Replaces 817275A5) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury 817275A5
$46.90
$46.90
files/Water_Pump_Impeller_Kit_for_Mercury_817275A5_-_JLM_MARINE-8289916.jpgDefault Title
$46.90
fuel pump diaphragm kit for mercury 30-275 hp 18-7817, jlm marine, black and white gaskets and white components on white background
Комплект диафрагмы топливного насоса для Mercury 30-275 HP 18-7817
$20.99
$20.99
files/Fuel_Pump_Diaphragm_Kit_for_Mercury_30-275_HP__18-7817_-_JLM_MARINE-8288095.jpgDefault Title
$20.99
878239A02 Tilt End Cap with Seals for Mercury Mariner | JLM Marine
878239A02 Tilt End Cap with Seals for Mercury Mariner | JLM Marine
$36.49
$36.49
files/12_2b7d8ef9-1846-4516-a2a2-dcb0728e34ad.jpgDefault Title
$36.49
magnetic oil plug 8m0058389 jlm marine for mercury mariner outboard mercruiser sterndrive stainless steel with yellow gasket
Магнитная масляная пробка нижнего блока для подвесного двигателя Mercury Mariner и кормового привода MerCruiser 8M0058389
$15.90
$15.90
files/Lower_Unit_Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive___8M0058389_-_JLM_MARINE-8287063.jpgDefault Title
$15.90
Water Pump Repair Kit – Fits Mercury Outboards 200 - 400 HP (Replaces 8M0065072) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury 8M0065072
$61.00
$61.00
files/Water_Pump_Impeller_Kit_for_Mercury_8M0065072_-_JLM_MARINE-8289999.jpgDefault Title
$61.00
828708 Tilt/Trim Motor for Mercury Mariner 135HP 150HP 175HP 200HP 225HP | JLM Marine
828708 Tilt/Trim Motor for Mercury Mariner 135HP 150HP 175HP 200HP 225HP | JLM Marine
$105.50
$105.50
files/12_6537a4fb-834e-4503-976a-75c039dc6b6a.jpgDefault Title
$105.50
photo of a white JLM Marine inline fuel filter with ribbed plastic body, tapered top fitting, and barbed bottom fitting for OMC 5.5/5.8L engines
Топливный фильтр для OMC 5 5.8 л 398327
$16.20
$16.20
files/Inline_Fuel_Filter_for_OMC_5_58_L_398327_-_JLM_MARINE-8286157.jpgDefault Title
$16.20
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
11-52707Q1 Propeller Nut Tab Washer Kit for Mercury Force | JLM Marine
$17.96
$17.96
files/12_1f442b5b-5eb3-4dbd-87cf-30a2bbe49863.jpgDefault Title
$17.96
26-816575A5 Seal Kit Gearcase for Mercury 225-300XS DFI EFI 3.0L 2.5L XS SportMaster | JLM Marine
26-816575A5 Seal Kit Gearcase for Mercury 225-300XS DFI EFI 3.0L 2.5L XS SportMaster | JLM Marine
$52.99
$52.99
files/12_e1a4bb89-1d6c-43f9-a16f-95d4baa215ba.jpgDefault Title
$52.99
photo of JLM Marine gear housing oil seal 26-76868 for Mercury and Johnson Evinrude, single-lip radial shaft seal with steel outer diameter, two black rubber lips, and internal metal spring
Сальник корпуса редуктора для Mercury и Johnson Evinrude 26-76868
$21.99
$21.99
files/Gear_Housing_Oil_Seal_for_Mercury_and_Johnson_Evinrude_26-76868_-_JLM_MARINE-8287407.jpgDefault Title
$21.99
Water Pump Impeller Kit – Fits Honda 70–90 HP Outboard Motors (Replaces 47 - 43026Q02, 19210 - ZW1 - 003) - JLM Marine Boat Parts Limited
Крыльчатка водяного насоса для Honda 30-250 л.с. 18-3056
$21.50
$21.50
files/Water_Pump_Impeller_for_Honda_30-250_HP___18-3056_-_JLM_MARINE-8288262.jpgDefault Title
$21.50
76214Q5 Anode Plate for Mercury Mariner Force MerCruiser | JLM Marine
76214Q5 Anode Plate for Mercury Mariner Force MerCruiser | JLM Marine
$26.49
$26.49
files/S77a47994a01847258207260b62dcbb71z.jpg_200x200_5268f2c1-410c-44af-a3c0-e0e4179c7be7.webpDefault Title
$26.49
Gearcase Drain Plug – Fits Mercury/MerCruiser Marine Engines (Replaces 10 - 79953Q04, 79953Q04) - JLM Marine Boat Parts Limited
Немагнитная масляная пробка нижнего блока для подвесного двигателя Mercury Mariner и кормового привода MerCruiser 79953Q04
$21.50
$21.50
files/Lower_Unit_Non-Magnetic_Oil_Plug_for_Mercury_Mariner_Outboard_and_MerCruiser_Sterndrive_______79953Q04_-_JLM_MARINE-8287053.jpgDefault Title
$21.50
22-36382 Pipe Plug for Universal Marine Applications | JLM Marine
22-36382 Pipe Plug for Universal Marine Applications | JLM Marine
$17.99
$17.99
files/s-l1600_bdd1f6c3-8976-4c66-b2da-c4df962cf12a.webpDefault Title
$17.99
65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
$15.99
$15.99
files/24FF302_1.jpgDefault Title
$15.99
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
$82.49
$82.49
files/5dc82dea2f6c2cbc.jpgDefault Title
$82.49
photo jlm marine water pump impeller for mercury mariner honda 40-300 hp 47-43026t2 black six-blade star-shaped rubber impeller with central grey-lined opening
Крыльчатка водяного насоса для комплекта водяного насоса Mercury/Mariner/Honda 40-300 л.с. 47-43026T2
$15.49
$15.49
files/Water_Pump_Impeller_for_Mercury-Mariner-Honda_WATER_PUMP_KIT_40-300_HP_47-43026T2_-_JLM_MARINE-8289750.jpgDefault Title
$15.49

Mercury 225 (3.0L CARB) (0D280813 THRU 0G760299) Parts & Diagrams

🔎 Mercury 225 (3.0L CARB) Reference Library — Exploded parts diagrams (50 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 225 (3.0L CARB) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower 225 HP
Displacement 3400 cc (3.4L / 209 CID)
Bore x Stroke 92 mm x 86 mm (3.6 in. x 3.4 in.)
Spark Plug (Type & Gap) NGK LKAR7C-9
Engine Oil Capacity 6.6 L (7.0 qt)
Recommended Engine Oil Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity 710 mL (24.0 oz)
Idle Speed (in gear) 600 ± 50 RPM (in gear)
Full Throttle RPM Range 5200-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 225 (3.0L CARB):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 225 (3.0L CARB).

▶ACCESSORIES (1 parts) ACCESSORIES
Ref OEM Part # Part Name
0 17334A2 VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT)
▶ANCHOR BRACKET(ALL MODELS) (S/N-0G303046 & UP) (33 parts) ANCHOR BRACKET(ALL MODELS) (S/N-0G303046 & UP)
Ref OEM Part # Part Name
1 87-8M0052931 SWITCH Comment: NON SEAPRO/MARATHON
2 10-82470620 SCREW, (M3.5 x 20) Comment: NON SEAPRO/MARATHON
3 824010T05 BRACKET
4 10-42975 DRIVE SCREW
5 824016 LATCH
6 824015 CUP, Barrel Retainer
7 10-82155025 SCREW, (M8 x 25) Stainless Steel
8 23-824013 BUSHING
9 23-812707 BUSHING
10 24-824014 SPRING
11 8240111 GUIDE, Roller
12 825204A2 LINK KIT, Throttle
13 NSS NOT SOLD SEPARATE, Throttle Lever
14 NSS NOT SOLD SEPARATE, Throttle Lever
15 10-15124 SCREW, (#10-32 x .750)
16 12-89302 WASHER, (.203 x .406 x .040)
17 10,13-69432 LOCKWASHER, External
18 828500 LINK, Throttle
19 23-8M0215006 BUSHING
20 42927 INSERT
21 12-35459 WASHER
22 11-401386 NUT, (M6)
23 10-40124 SCREW, (M6 x 55)
24 11-400212 NUT, (M6) Stainless Steel
25 42942 CAP
26 8M0040987 LEVER, Throttle Control
27 23-821113 BUSHING
28 10-82155025 SCREW, (M8 x 25) Stainless Steel
29 11-401388 NUT, (M8)
30 826205 BRACKET, Oil Link
31 10-81893435 SCREW, (M8 x 35)
32 12-36042 WASHER
33 878190 LINK
▶ANCHOR BRACKET(NON SEAPRO/MARATHON) (S/N-0G303045 & BELOW) (37 parts) ANCHOR BRACKET(NON SEAPRO/MARATHON) (S/N-0G303045 & BELOW)
Ref OEM Part # Part Name
1 87-8M0052931 SWITCH
2 10-82470620 SCREW, (M3.5 x 20)
3 824010T05 BRACKET
4 10-42975 DRIVE SCREW
5 824016 LATCH
6 824015 CUP, Barrel Retainer
7 10-82155025 SCREW, (M8 x 25) Stainless Steel
8 23-824013 BUSHING
9 23-812707 BUSHING
10 24-824014 SPRING
11 8240111 GUIDE, Roller
12 825204A1 LINK, Throttle Comment: USE WITH WMH-19 SERIES CARBURETORS
13 18181 LINK (STUB SHAFT) Comment: USE WITH WMH-19 SERIES CARBURETORS
14 825204A1 LINK KIT, Throttle Comment: USE WITH WMH-46/47 SERIES CARBURETORS
15 18181 LINK (STUB SHAFT) Comment: USE WITH WMH-46/47 SERIES CARBURETORS
16 181811 LINK (BALL SHAFT) Comment: USE WITH WMH-46/47 SERIES CARBURETORS
17 18178 ROLLER
18 10-87926 SCREW, (#10-32 x .500)
19 12-89302 WASHER, (.203 x .406 x .040)
20 10,13-69432 LOCKWASHER, External
21 1938523 LINK
22 23-8M0215006 BUSHING
23 16-429841 STUD
24 8183942 CAM, Throttle
25 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
26 11-401386 NUT, (M6)
27 818395 LINK, Throttle
28 23-821113 BUSHING
29 10-40124 SCREW, (M6 x 55)
30 11-400212 NUT, (M6) Stainless Steel
31 42942 CAP
32 8M0040987 LEVER, Throttle Control
33 12-36042 WASHER
34 10-81893435 SCREW, (M8 x 35)
35 42927 INSERT
36 12-35459 WASHER
37 11-401386 NUT, (M6)
▶ANCHOR BRACKET(SEAPRO/MARATHON) (S/N-0G303045 & BELOW) (32 parts) ANCHOR BRACKET(SEAPRO/MARATHON) (S/N-0G303045 & BELOW)
Ref OEM Part # Part Name
1 824010T05 BRACKET
2 8240111 GUIDE, Roller
3 24-824014 SPRING
4 23-812707 BUSHING
5 10-82155025 SCREW, (M8 x 25) Stainless Steel
6 23-824013 BUSHING
7 10-42975 DRIVE SCREW
8 824016 LATCH
9 824015 CUP, Barrel Retainer
10 16-429841 STUD
11 8183942 CAM, Throttle
12 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
13 11-401386 NUT, (M6)
14 23-8M0215006 BUSHING
15 818395 LINK, Throttle
16 23-821113 BUSHING
17 10-40124 SCREW, (M6 x 55)
18 11-400212 NUT, (M6) Stainless Steel
19 42942 CAP
20 8M0040987 LEVER, Throttle Control
21 12-36042 WASHER
22 10-81893435 SCREW, (M8 x 35)
23 42927 INSERT
24 11-401386 NUT, (M6)
25 12-35459 WASHER
26 825204A1 LINK KIT, Throttle
27 18181 LINK (STUB SHAFT)
28 181811 LINK (BALL SHAFT)
29 18178 ROLLER
30 10-87926 SCREW, (#10-32 x .500)
31 12-89302 WASHER, (.203 x .406 x .040)
32 10,13-69432 LOCKWASHER, External
▶BLEED SYSTEM(PORT) (S/N-0G437999 & BELOW) (11 parts) BLEED SYSTEM(PORT) (S/N-0G437999 & BELOW)
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 32-892024122 TUBING, (20.00 Feet Bulk) (6 IN.)
2 32-892024122 TUBING, (20.00 Feet Bulk) (8-1/2 IN.)
3 32-892024122 TUBING, (20.00 Feet Bulk) (3 IN.)
4 32-892024122 TUBING, (20.00 Feet Bulk) (4-1/2 IN.)
5 21-149125 CHECK VALVE
6 22-8243561 FITTING (REF. #34 ON "CYLINDER BLOCK AND END CAP")
7 22-8245021 CONNECTOR (REF. #8 ON "CYLINDER BLOCK AND END CAP")
8 22-768431 FITTING (REF. #11 ON "CYLINDER BLOCK AND END CAP")
9 821556 RETAINER, Check Valve (REF. #32 ON "CYLINDER BLOCK AND END CAP")
10 22-8272011 PIPE PLUG
▶BLEED SYSTEM(PORT)(S/N-0G438000 TO 0G485988) (10 parts) BLEED SYSTEM(PORT)(S/N-0G438000 TO 0G485988)
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 21-149125 CHECK VALVE
2 22-768431 FITTING Comment: (REF. #11 ON "CYLINDER BLOCK AND END CAP")
3 22-8243561 FITTING Comment: (REF. #34 ON "CYLINDER BLOCK AND END CAP")
4 22-59169003 FITTING (PLASTIC)
5 22-8245021 CONNECTOR Comment: (REF. #8 ON "CYLINDER BLOCK AND END CAP")
6 32-892024122 TUBING, (20.00 Feet Bulk) (1-1/2 IN.)
7 32-892024122 TUBING, (20.00 Feet Bulk) (9-1/2 IN.)
8 32-892024122 TUBING, (20.00 Feet Bulk) (6 IN.)
9 32-892024122 TUBING, (20.00 Feet Bulk) (3 IN.)
▶BLEED SYSTEM(PORT)(S/N-0G485989 & UP) (11 parts) BLEED SYSTEM(PORT)(S/N-0G485989 & UP)
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 32-892024122 TUBING, (20.00 Feet Bulk) (6 IN.)
2 32-892024122 TUBING, (20.00 Feet Bulk) (3 IN.)
3 32-892024122 TUBING, (20.00 Feet Bulk) (13-1/4 IN.)
4 21-149126 CHECK VALVE
5 21-8282182 CHECK VALVE Comment: (REF. #13 ON "CYLINDER BLOCK AND END CAP")
6 22-8243561 FITTING Comment: (REF. #34 ON "CYLINDER BLOCK AND END CAP")
7 22-8245021 CONNECTOR Comment: (REF. #8 ON "CYLINDER BLOCK AND END CAP")
8 21-8348041 CHECK VALVE Comment: (REF. #12 ON "CYLINDER BLOCK AND END CAP")
9 54-22875 CLIP
10 10-48408 SCREW, (#10-16 x .500)
▶BLEED SYSTEM(STARBOARD) (S/N-0G437999 & BELOW) (15 parts) BLEED SYSTEM(STARBOARD) (S/N-0G437999 & BELOW)
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 32-892024122 TUBING, (20.00 Feet Bulk) (6 IN.)
2 32-892024122 TUBING, (20.00 Feet Bulk) (8-1/2 IN.)
3 32-892024122 TUBING, (20.00 Feet Bulk) (4 IN.)(REF. #31 ON "CYLINDER BLOCK AND END CAP")
4 32-892024122 TUBING, (20.00 Feet Bulk) (22-1/2 IN.)(REF. #28 ON "CYLINDER BLOCK AND END CAP")
5 32-892024122 TUBING, (20.00 Feet Bulk) (3 IN.)
6 32-892024122 TUBING, (20.00 Feet Bulk) (4-1/2 IN.)
7 21-149125 CHECK VALVE
8 22-8243561 FITTING (REF. #34 ON "CYLINDER BLOCK AND END CAP")
9 22-8245021 CONNECTOR (REF. #8 ON "CYLINDER BLOCK AND END CAP")
10 22-768431 FITTING (REF. #11 ON "CYLINDER BLOCK AND END CAP")
11 21-426585 CHECK VALVE (REF. #14 ON "CYLINDER BLOCK AND END CAP")
12 21-8159234 CHECK VALVE (REF. #16 ON "CYLINDER BLOCK AND END CAP")
13 821556 RETAINER, Check Valve (REF. #32 ON "CYLINDER BLOCK AND END CAP")
14 22-8272011 PIPE PLUG
▶BLEED SYSTEM(STARBOARD)(S/N-0G438000 TO 0G485988) (15 parts) BLEED SYSTEM(STARBOARD)(S/N-0G438000 TO 0G485988)
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 21-149125 CHECK VALVE
2 22-768431 FITTING Comment: (REF. #11 ON "CYLINDER BLOCK AND END CAP")
3 22-8243561 FITTING Comment: (REF. #34 ON "CYLINDER BLOCK AND END CAP")
4 22-59169003 FITTING (PLASTIC)
5 22-8245021 CONNECTOR Comment: (REF. #8 ON "CYLINDER BLOCK AND END CAP")
6 32-892024122 TUBING, (20.00 Feet Bulk) (3 IN.)
7 32-892024122 TUBING, (20.00 Feet Bulk) (11-3/4 IN.)
8 32-892024122 TUBING, (20.00 Feet Bulk) (6 IN.)
9 32-892024122 TUBING, (20.00 Feet Bulk) (1-1/2 IN.)
10 32-892024122 TUBING, (20.00 Feet Bulk) (9-1/2 IN.)
11 32-892024122 TUBING, (20.00 Feet Bulk) (3-3/4 IN.) Comment: (REF. #31 ON "CYLINDER BLOCK AND END CAP")
12 32-892024122 TUBING, (20.00 Feet Bulk) (22-1/2 IN.) Comment: (REF. #28 ON "CYLINDER BLOCK AND END CAP")
13 21-8159234 CHECK VALVE Comment: (REF. #16 ON "CYLINDER BLOCK AND END CAP")
14 21-426585 CHECK VALVE Comment: (REF. #14 ON "CYLINDER BLOCK AND END CAP")
▶BLEED SYSTEM(STARBOARD)(S/N-0G485989 & UP) (15 parts) BLEED SYSTEM(STARBOARD)(S/N-0G485989 & UP)
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 32-892024122 TUBING, (20.00 Feet Bulk) (9-1/2 IN.)
2 32-892024122 TUBING, (20.00 Feet Bulk) (6 IN.)
3 32-892024122 TUBING, (20.00 Feet Bulk) (3 IN.)
4 32-892024122 TUBING, (20.00 Feet Bulk) (3-3/4 IN.) Comment: (REF. #31 ON "CYLINDER BLOCK AND END CAP")
5 32-892024122 TUBING, (20.00 Feet Bulk) (22-1/2 IN.) Comment: (REF. #28 ON "CYLINDER BLOCK AND END CAP")
6 32-892024122 TUBING, (20.00 Feet Bulk) (13-1/4 IN.)
7 32-892024122 TUBING, (20.00 Feet Bulk) (16 IN.)
8 21-149126 CHECK VALVE
9 22-8243561 FITTING Comment: (REF. #34 ON "CYLINDER BLOCK AND END CAP")
10 22-8245021 CONNECTOR Comment: (REF. #8 ON "CYLINDER BLOCK AND END CAP")
11 21-8282182 CHECK VALVE Comment: (REF. #13 ON "CYLINDER BLOCK AND END CAP")
12 21-8348041 CHECK VALVE Comment: (REF. #12 ON "CYLINDER BLOCK AND END CAP")
13 21-426585 CHECK VALVE Comment: (REF. # 14 ON "CYLINDER BLOCK AND END CAP")
14 21-8159234 CHECK VALVE Comment: (REF. #16 ON "CYLINDER BLOCK AND END CAP")
▶BOTTOM COWL (19 parts) BOTTOM COWL
Ref OEM Part # Part Name
1 4009-818448A4 BOTTOM COWL Comment: (WHITE-PORT)
2 4009-818447A4 BOTTOM COWL Comment: (WHITE-STBD.)
3 8M0109217 SEAL, Cowl (41.00 Inches)
4 10-82130040 SCREW, (M6 x 40)
5 10-824868 SCREW, (M6 x 75)
6 889740A02 FRONT HANDLE Comment: (WHITE)
7 23-335891 BUSHING
8 25-48462 O-RING, (.614 x .070)
9 8219423 PAWL
10 12-69057 WASHER, (.281 x .734 x .063)
11 11-401196 NUT, (M6)
12 10-8214281 SCREW, (#10-16 x .625)
13 54-822873 CLIP
14 812830T01 PLUG Comment: (SEAPRO/MARATHON)
15 87-8M0042301 SWITCH
16 8M0032848 RETAINER
17 54-822024 CLAMP
18 54-822023 CLAMP
19 10-92799 SCREW, (#10-16 x 1.12)
▶CARBURETOR(S/N-0G303045 & BELOW) (28 parts) CARBURETOR(S/N-0G303045 & BELOW)
Ref OEM Part # Part Name
- 27-814195A93 GASKET SET
1 3311-818639A14 CARBURETOR, Bottom Comment: WMH-47
2 810779 CAP
3 NSS NOT SOLD SEPARATE, Idle Needle/Spring
4 27-677511 GASKET
5 815633050 JET, (.050), Progression Air Comment: (WMH-47)
6 1395-6030 JET, (.070), Bowl Vent
7 1395-6246 JET, (.048), Idle Air Bleed
8 1395-811694 PLUG
9 NSS NOT SOLD SEPARATE, Gasket-Plug
10 NSS NOT SOLD SEPARATE, Spring-Throttle Return
11 8107221 LEVER, Throttle Comment: (CENTER - WMH-46/47)
12 1395-811284 SPACER
13 12-810745 WASHER
14 11-810744 NUT
15 NSS NOT SOLD SEPARATE, Gasket-Fuel bowl
16 810738 FLOAT ASSEMBLY
17 NSS NOT SOLD SEPARATE, Screw-Float Pin
18 F10064 SHAFT
19 1395-8116901 VALVE SEAT KIT
20 NSS NOT SOLD SEPARATE, Gasket-Valve Seat
21 1395-823624 BOWL, Fuel (CENTER/BOTTOM)
22 1399-3796 JET, (.076), PORT. - CENTER/BOTTOM) Comment: WMH-47
23 1395-808612 SCREW AND WASHER, (#8-32 x .750) Comment: WMH-46/47
24 1395-823630 JET, Progression Fuel Comment: WMH-47
25 1395-7900 TEE FITTING (TOP/CENTER)
26 1395-7901 ELBOW (BOTTOM)
27 825276 FILLER BLOCK
▶CARBURETOR(S/N-0G303046 & UP) (27 parts) CARBURETOR(S/N-0G303046 & UP)
Ref OEM Part # Part Name
- 27-814195A93 GASKET SET
1 3326-828272T57 CARBURETOR, Bottom Comment: WMV-13A
2 1395-809743 COVER
3 1395-809758 GASKET
4 1395-8087391 SCREW
5 27-828292 GASKET
6 815633058 JET, Idle Air Vent (.058-BOTTOM) Comment: RIGHT BORE-WMV-13
7 1395-5815 JET, (.086) (CENTER) Comment: (WMV-13)
8 815633052 JET, (.052) (CENTER/BOTTOM) Comment: LEFT BORE-WMV13
9 810779 CAP
10 NSS NOT SOLD SEPARATE, Idle Mixture Screw/Spring
11 1395-8113523 LEVER KIT
12 1395-6031 SPACER
13 NSS NOT SOLD SEPARATE, Spring
14 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
15 810738 FLOAT ASSEMBLY
16 F10064 SHAFT
17 1395-5902 SCREW, (#6-32 x .187)
18 1395-8116901 VALVE SEAT KIT Comment: (WMV-11/13A)
19 NSS NOT SOLD SEPARATE, Gasket-Valve Seat
20 1395-8236241 BOWL, Fuel (CENTER/BOTTOM)
21 1395-808612 SCREW AND WASHER, (#8-32 x .750)
22 1395-811694 PLUG KIT
23 1395-802731 SEAL (CONSISTS OF 4 GASKETS)
24 1399-3517 JET, (.084) Comment: (STBD.) WMV-13
25 1395-7900 TEE FITTING (TOP/CENTER)
26 1395-7901 ELBOW (BOTTOM)
▶CARBURETOR(SEAPRO/MARATHON) (S/N-0G303045 & BELOW) (29 parts) CARBURETOR(SEAPRO/MARATHON) (S/N-0G303045 & BELOW)
Ref OEM Part # Part Name
- 27-814195A93 GASKET SET
1 3311-818650A76 CARBURETOR Comment: (BOTTOM)
2 810779 CAP
3 NSS NOT SOLD SEPARATE, Idle Needle/Spring
4 27-677511 GASKET
5 1399-7570 JET, .040 Comment: (CENTER/BOTTOM)
6 1395-6207 JET, (.072)
7 1399-5225 JET, Main (.054) Comment: (CENTER/BOTTOM)
8 1395-811694 PLUG
9 NSS NOT SOLD SEPARATE, Gasket-Plug
10 NSS NOT SOLD SEPARATE, Spring-Valve Return
11 8107221 LEVER, Throttle Comment: (CENTER)
12 1395-811284 SPACER
13 12-810745 WASHER
14 11-810744 NUT
15 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
16 810738 FLOAT ASSEMBLY
17 NSS NOT SOLD SEPARATE, Screw-Float Pin
18 F10064 SHAFT
19 1395-8116901 VALVE SEAT KIT
20 NSS NOT SOLD SEPARATE, Gasket-Vavle Seat
21 1395-823624 BOWL, Fuel Comment: (CENTER/BOTTOM)
22 1395-6030 JET, (.070)
23 1395-808612 SCREW AND WASHER, (#8-32 x .750)
24 1395-823626 POWER JET
25 NSS NOT SOLD SEPARATE, Seal-Bowl Drain Plug
26 95961 PLUG, Bowl Drain
27 1395-7900 TEE FITTING Comment: (TOP/CENTER)
28 1395-7901 ELBOW Comment: (BOTTOM)
▶CRANKSHAFT, PISTONS - AND CONNECTING RODS (22 parts) CRANKSHAFT, PISTONS - AND CONNECTING RODS
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 482-9784A4 CRANKSHAFT Comment: SN# 0G303046 & Up
2 30-67923T BEARING, Ball (LOWER)
3 53-67446 RING
4 43-19301 GEAR
5 39-843198T01 RING
6 28-91800 KEY, Woodruff
7 25-35126 O-RING, (.859 x .139)
8 817001A1 RACE ASSEMBLY, Bearing
9 700-878573A2 PISTON ASSEMBLY Comment: (PORT-.030 O/S)
10 53-8320811 LOCK RING
11 39-875257A12 RING SET, Piston Comment: (.030 O/S)
12 600-8M0125869 CONNECTING ROD ASSEMBLY
13 10-94320 SCREW, (.375-24 x 1.250)
14 31-844338A01 BEARING/CAGE KIT
15 12-88263 THRUST WASHER
16 29-8M0204715 NEEDLE, Roller Bearing
17 31-816773A2 BEARING ASSEMBLY (UPPER)
18 26-859093 SEAL, Oil
19 25-823683 O-RING, (1.989 x .070)
20 12-33001 WASHER, (.641 x 1.250 x .190)
21 11-42979 NUT, (M16)
▶CYLINDER BLOCK AND END CAP (72 parts) CYLINDER BLOCK AND END CAP
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 885-9811A19 CYLINDER BLOCK Comment: SN# 0G438000 & Up
2 16-903509 STUD, (M10 x 1.5 x 64)
3 16-8154431 STUD, (M10 x 1.5 x 155)
4 22-328022 PLUG, Pipe (.125-27)
5 22-36382 FITTING, (.250-18 x .62) Brass Comment: (SEAPRO/MARATHON)
6 8248577 DEFLECTOR, Water Comment: SN# 0G438000 & Up
7 21-8781051 FITTING
8 22-8245021 CONNECTOR
9 8215832 PIN
10 17-43044 PIN, Dowel - Without Hole (.375 x .625)
11 22-768431 FITTING Comment: SN# 0G438000 THRU 0G485988
12 21-8348041 CHECK VALVE Comment: SN# 0G485989 & Up
13 21-8282182 CHECK VALVE Comment: SN# 0G485989 & Up
14 21-426585 CHECK VALVE
15 10-81893435 SCREW, (M8 x 35)
16 21-8159234 CHECK VALVE
17 10-82446180 SCREW, (M10 x 80)
18 17-8M0036405 PIN
19 825367A1 CARRIER ASSEMBLY (INCLUDES 6 CARRIERS) Comment: (13 Tooth Splines) SN# 0G129222 THRU 0G437999
20 21-42657A3 CHECK VALVE Comment: (13 Tooth Splines) SN# 0G129222 THRU 0G437999
21 19-850309001 PLUG Comment: SN# 0G438000 & Up
22 22-8167811 ELBOW (45 DEGREES) Comment: SN# 0G129221 & Below
23 8217621 TIMING POINTER
24 10-82130012 SCREW, (M6 x 12)
25 54-816311T TIE STRAP, (8.00 Inches)
26 32-826544A1 TUBING KIT Comment: SN# 0G129222 & Up
27 32-826544A1 TUBING (9-1/4 IN.) Comment: SN# 0G129221 & Below
28 32-892024122 TUBING, (20.00 Feet Bulk) (22-1/2 IN.)
29 12-8M0214963 WASHER, (.406 x .750 x .104)
30 11-4013610 NUT, (M10)
31 32-892024122 TUBING, (20.00 Feet Bulk) (3-3/4 IN.) Comment: SN# 0G438000 & Up
32 821556 RETAINER, Check Valve
33 10-48408 SCREW, (#10-16 x .500)
34 22-8243561 FITTING
35 822283 BRACKET Comment: SN# 0G129221 & Below
36 10-82130012 SCREW, (M6 x 12)
37 8211051 BRACKET, Alternator
38 10-81893450 SCREW, (M8 x 50)
39 8212251 BRACKET
40 10-82130012 SCREW, (M6 x 12)
41 822486 BRACKET, Guide
42 821909 SENSOR
43 10-82104510 SCREW, (M5 x 10)
44 818574 SEAL
45 25-818573 O-RING
46 812851A2 CYLINDER HEAD
47 75692 THERMOSTAT (143 DEGREES) Comment: SN# 0G437999 & Below
48 27-8M0204714 GASKET
49 19801A1 COVER, Thermostat Comment: USE WITH 90 DEGREE ELBOW
50 22-687271 FITTING, (.250-18) 90 Degree - Brass (90 DEGREES) Comment: USE WITH 90 DEGREE ELBOW
51 32-77653101 HOSE, (59.00 Inches Bulk) (20 IN.)(21-1/2 IN.) Comment: USE WITH 90 DEGREE ELBOW
52 10-82446090 SCREW, (M8 x 90)
53 10-8M0045380 SCREW, (M8 x 50)
54 13536A14 SENSOR ASSEMBLY Comment: SN# 0G217419 & Below
55 84-88807A37 CABLE ASSEMBLY Comment: SN# 0G217419 & Below
56 828523 RETAINER, Sensor Comment: DESIGN I
57 10-828552 SCREW, (.375-16 x .500) Comment: DESIGN I
58 137151 RETAINER Comment: DESIGN II
59 10-81893412 SCREW, (M8 x 12) Comment: DESIGN II
60 1171-9787A4 END CAP ASSEMBLY Comment: SN# 0G303046 & Up
61 25-62700 O-RING, (3.237 x .103)
62 26-8308981 SEAL, Oil Comment: SN# 0G303046 & Up
63 26-859093 SEAL, Oil Comment: SEE SERVICE BULLETIN 95-4 SN# 0G303045 & Below
64 10-82130020 SCREW, (M6 x 20)
65 434531 PLUG Comment: SEAPRO/MARATHON
66 25-8M0204667 O-RING Comment: SEAPRO/MARATHON
67 10-82104520 SCREW, (M5 x 20) (M5 X 20) Comment: SEAPRO/MARATHON
68 8261211 BRACKET
69 10-48408 SCREW, (#10-16 x .500)
70 10-82130012 SCREW, (M6 x 12)
71 8266241 CLAMP
▶DRIVESHAFT HOUSING(S/N-0G437999 AND BELOW) (29 parts) DRIVESHAFT HOUSING(S/N-0G437999 AND BELOW)
Ref OEM Part # Part Name
1 3519-818453A1 HOUSING ASSEMBLY, Driveshaft Comment: (GRAY-X/XX-LONG)
2 16-8M0008031 STUD (M12 X 1.75 X 50) Comment: (L/X-LONG)
3 10-82130130 SCREW, (M10 x 30) Comment: (L/X-LONG)
4 25-89417 GROMMET
5 12-4002321 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel
6 11-4013812 NUT (M12 X 1.75)
7 19-64649 PLUG
8 10-898834 SCREW, (M14 x 178)
9 88238A10 CABLE ASSEMBLY, Ground
10 12-815432 WASHER, (.562 x 2.00 x .125)
11 12-8154331 WASHER
12 8137711 MOUNT
13 12-825190 WASHER
14 11-896602 NUT
15 8186442 CLAMP
16 10-81893435 SCREW, (M8 x 35)
17 13-72521 LOCKWASHER, Internal Tooth
18 818645F2 COVER (GRAY)
19 10-69079 SCREW, (#10-16 x .440)
20 816503 SEAL
21 826384T1 TUBE, Exhaust
22 10-81893435 SCREW, (M8 x 35)
23 32-8141966 TUBE, Water Comment: (XX-LONG)
24 814080001 SEAL
25 814081 CLAMP
26 8M0105088 SPACER Comment: (GRAY) XX-LONG
27 17-43044 PIN, Dowel - Without Hole (.375 x .625) Comment: XX-LONG
28 16-824118 STUD (M10 X 1.5 X 173) Comment: XX-LONG
29 11-400636 NUT (M10 X 1.5) Comment: XX-LONG
▶DRIVESHAFT HOUSING(S/N-0G438000 AND UP) (29 parts) DRIVESHAFT HOUSING(S/N-0G438000 AND UP)
Ref OEM Part # Part Name
1 3519-832938A3 HOUSING ASSEMBLY, Driveshaft Comment: (WHITE-X/XX-LONG)
2 16-8M0008031 STUD (M12 X 1.75 X 50)
3 10-82130130 SCREW, (M10 x 30)
4 25-8331231 GROMMET
5 12-4002321 WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel
6 11-4013812 NUT (M12 X 1.75)
7 19-64649 PLUG
8 10-898834 SCREW, (M14 x 178)
9 88238A10 CABLE ASSEMBLY, Ground
10 12-815432 WASHER, (.562 x 2.00 x .125)
11 12-8154331 WASHER
12 8137711 MOUNT
13 12-825190 WASHER
14 11-896602 NUT
15 8186442 CLAMP
16 10-81893435 SCREW, (M8 x 35)
17 13-72521 LOCKWASHER, Internal Tooth
18 818645F4 COVER Comment: (WHITE)
19 10-69079 SCREW, (#10-16 x .440)
20 8329321 SEAL
21 833116A7 TUBE ASSEMBLY, Exhaust
22 10-81893435 SCREW, (M8 x 35)
23 32-8M0042787 TUBE, Water Comment: (XX-LONG)
24 832940001 SEAL
25 8329391 CLAMP
26 823979T5 SPACER Comment: (WHITE) XX-LONG
27 17-43044 PIN, Dowel - Without Hole (.375 x .625) Comment: XX-LONG
28 16-824118 STUD (M10 X 1.5 X 173) Comment: XX-LONG
29 11-400636 NUT (M10 X 1.5) Comment: XX-LONG
▶Dual Engine Tie Bar Kit (21 parts) Dual Engine Tie Bar Kit
Ref OEM Part # Part Name
- 92876A9 EXTENSION KIT, Dual Engine
1 715651 TUBE, Steering Cable
2 25-48462 O-RING, (.614 x .070)
3 41055 MOUNT
4 14-42100 TAB WASHER
5 11-8M0041651 NUT, (.875-14)
6 88404 TAB WASHER
7 10-38601 SCREW, (.250-28 x 1.250)
8 17729A1 BRACKET
9 10-62055 SCREW, (.312-24 x 1.250)
10 17728 TAB WASHER
11 10-140001 SCREW, (.375-24 x 1.38)
12 11-8M0204726 NUT, (.375-24)
13 8M0026167 STEERING EYE
14 23-23651 SLEEVE, (1.625)
15 97931 TUBING, (4.00 Inches)
16 8M0026098 COUPLER, (15.00 Inches)
17 11-42099 NUT, (.562-18)
18 22-821169 COUPLING
19 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel
20 10-94319 SCREW, (.375-24 x 1.5)
▶ELECTRICAL(ALL MODELS-S/N:0G303046 & UP) (47 parts) ELECTRICAL(ALL MODELS-S/N:0G303046 & UP)
Ref OEM Part # Part Name
1 825296T1 PLATE, Electrical Mounting
2 10-82129114 SCREW, (M6 x 14)
3 827509T7 CDM ASSEMBLY
4 84-821945A61 CABLE ASSEMBLY, Hi Tension (SINGLE CABLE)
5 85-63709A1 BOOT/TERMINAL KIT
6 10-82129116 SCREW, (M6 x 16)
7 54-816311T TIE STRAP, (8.00 Inches)
8 33-941 SPARK PLUG (CHAMPION #QL77CC)
9 10-81893435 SCREW, (M8 x 35)
10 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel
11 25-825380001 GROMMET
12 23-19064 BUSHING
13 830044T16 ECU, Engine Control Unit Comment: (SEAPRO/MARATHON) SN# 0G438000 & Up
14 10-82129145 SCREW, (M6 x 45)
15 54-826188 CLAMP
16 10-82104520 SCREW, (M5 x 20)
17 84-825433A10 HARNESS ASSEMBLY, Ignition
18 13541 PLUG, Male (SEAPRO/MARATHON)
19 25-818967 GROMMET
20 828102 BRACKET
21 8M0207773 RELAY
22 84-826802A2 HARNESS ASSEMBLY, Trim
23 84-88439A34 CABLE ASSEMBLY, Positive - Battery
24 84-88439A24 CABLE ASSEMBLY, Negative - Battery
25 84-827356A2 HARNESS ASSEMBLY (26 IN.)
26 8216091 COVER
27 10-82239320 SCREW, (M5 x 20) (M5 X 0.8)
28 88-812619 FUSE, Yellow - 20 Ampere
29 88-19637 SOCKET, Fuse
30 84-93388A8 CABLE ASSEMBLY, Black
31 8212282 PLATE, Solenoid Mounting
32 10-82155025 SCREW, (M8 x 25) Stainless Steel
33 10-82129125 SCREW, (M6 x 25)
34 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
35 86-45915 TERMINAL BLOCK
36 10-878607 SCREW, (#10-16 x .380)
37 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
38 23-8M0214955 BUSHING
39 13-53166 LOCKWASHER, (.312)
40 11-8M0204668 NUT, (.312-18)
41 10-32,11-45076 NUT, Brass
42 54-850895 CLAMP
43 54-850896 CLAMP, (28.6)
44 850802 BRACKET
45 32-850803 HOSE (INLET)
46 32-850804 HOSE (OUTLET)
47 850801T2 PULSE FLUSH
▶ELECTRICAL(S/N:0G129221 & BELOW NON SEAPRO/MARATHON) (44 parts) ELECTRICAL(S/N:0G129221 & BELOW NON SEAPRO/MARATHON)
Ref OEM Part # Part Name
1 8211861 PLATE, Electrical Mounting
2 827509A12 CDM ASSEMBLY
3 10-82129114 SCREW, (M6 x 14)
4 84-821945A56 CABLE ASSEMBLY, Hi Tension
5 85-63709A1 BOOT/TERMINAL KIT
6 33-938 SPARK PLUG (BPZ8H-N-10)
7 10-81893435 SCREW, (M8 x 35)
8 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel
9 25-88033 GROMMET
10 23-19064 BUSHING
11 824866A1 ECU, Engine Control Unit
12 10-82129140 SCREW, (M6 x 40)
13 823882 COVER
14 84-88439A3 CABLE ASSEMBLY, Positive - Battery
15 84-88439A4 CABLE ASSEMBLY, Battery - Negative
16 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
17 10-32,11-45076 NUT, Brass
18 13-53166 LOCKWASHER, (.312)
19 11-8M0204668 NUT, (.312-18)
20 10-82129125 SCREW, (M6 x 25)
21 23-8M0214955 BUSHING
22 54-816311T TIE STRAP, (8.00 Inches)
23 8212281 PLATE, Solenoid Mounting
24 10-82155025 SCREW, (M8 x 25) Stainless Steel
25 10-82129110 SCREW, (M6 x 10)
26 84-87379A46 CABLE ASSEMBLY, (5.750 Inches) (RED)
27 8216091 COVER
28 84-93388A8 CABLE ASSEMBLY, Black
29 89-8M0185145 SOLENOID ASSEMBLY
30 23-8M0214955 BUSHING
31 25-818967 GROMMET
32 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
33 8-32,11-26419 NUT, Brass
34 86-45915 TERMINAL BLOCK
35 10-48408 SCREW, (#10-16 x .500)
36 13-26992 LOCKWASHER, (.250) Stainless Steel
37 11-94330 NUT, (.250-20) Brass
38 10-82239320 SCREW, (M5 x 20) (M5 X 0.8)
39 88-812619 FUSE, Yellow - 20 Ampere
40 88-19637 SOCKET, Fuse
41 84-821967T3 HARNESS ASSEMBLY, Engine Wiring Comment: (SEE SERVICE BULLETIN 94-8)
42 92753 RETAINER
43 54-826188 CLAMP
44 10-82104520 SCREW, (M5 x 20)
▶ELECTRICAL(S/N:0G129222-0G303045 NON SEAPRO/MARATHON) (50 parts) ELECTRICAL(S/N:0G129222-0G303045 NON SEAPRO/MARATHON)
Ref OEM Part # Part Name
1 825296 PLATE, Electrical Mounting
2 827509A12 CDM ASSEMBLY
3 10-82129114 SCREW, (M6 x 14)
4 84-821945A56 CABLE ASSEMBLY, Hi Tension
5 85-63709A1 BOOT/TERMINAL KIT
6 33-938 SPARK PLUG (BPZ8H-N-10)
7 10-81893435 SCREW, (M8 x 35)
8 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel
9 25-825380001 GROMMET
10 23-19064 BUSHING
11 825753T02 ECU, Engine Control Unit
12 10-82129145 SCREW, (M6 x 45)
13 54-826188 CLAMP
14 10-82104520 SCREW, (M5 x 20)
15 8212281 PLATE, Solenoid Mounting Comment: DESIGN I W/ TRIM SOLENOIDS
16 89-8M0185145 SOLENOID ASSEMBLY Comment: DESIGN I W/ TRIM SOLENOIDS
17 23-8M0214955 BUSHING Comment: DESIGN I W/ TRIM SOLENOIDS
18 25-818967 GROMMET Comment: DESIGN I W/ TRIM SOLENOIDS
19 84-87379A46 CABLE ASSEMBLY, (5.750 Inches) (RED) Comment: DESIGN I W/ TRIM SOLENOIDS
20 8-32,11-26419 NUT, Brass Comment: DESIGN I W/ TRIM SOLENOIDS
21 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: DESIGN I W/ TRIM SOLENOIDS
22 11-94330 NUT, (.250-20) Brass Comment: DESIGN I W/ TRIM SOLENOIDS
23 84-825433A7 HARNESS ASSEMBLY, IGNITION Comment: DESIGN I W/ TRIM SOLENOIDS
24 84-17201A9 HARNESS ASSEMBLY, TRIM Comment: DESIGN I W/ TRIM SOLENOIDS
25 8212282 PLATE, Solenoid Mounting Comment: DESIGN II
26 84-825433A7 HARNESS ASSEMBLY, IGNITION Comment: DESIGN II
27 84-826802A2 HARNESS ASSEMBLY, Trim Comment: DESIGN II
28 25-818967 GROMMET Comment: DESIGN II
29 828102 BRACKET Comment: DESIGN II
30 8M0207773 RELAY Comment: DESIGN II
31 84-827356A2 HARNESS ASSEMBLY, SHIFT INTERRUPT (26 IN.)
32 84-88439A34 CABLE ASSEMBLY, Positive - Battery
33 84-88439A24 CABLE ASSEMBLY, Negative - Battery
34 8216091 COVER
35 10-82239320 SCREW, (M5 x 20) (M5 X 0.8)
36 88-812619 FUSE, Yellow - 20 Ampere
37 88-19637 SOCKET, Fuse
38 86-45915 TERMINAL BLOCK
39 10-878608 SCREW, (#10-16 x .500)
40 10-82129110 SCREW, (M6 x 10)
41 10-82155025 SCREW, (M8 x 25) Stainless Steel
42 84-93388A8 CABLE ASSEMBLY, Black
43 54-816311T TIE STRAP, (8.00 Inches)
44 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
45 23-8M0214955 BUSHING
46 10-32,11-45076 NUT, Brass
47 13-53166 LOCKWASHER, (.312)
48 11-8M0204668 NUT, (.312-18)
49 10-82129125 SCREW, (M6 x 25)
50 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
▶ELECTRICAL(SEAPRO/MARATHON S/N-0G303045 & BELOW (40 parts) ELECTRICAL(SEAPRO/MARATHON S/N-0G303045 & BELOW
Ref OEM Part # Part Name
1 825296 PLATE, Electrical Mounting
2 827509A12 CDM ASSEMBLY
3 10-82129114 SCREW, (M6 x 14)
4 84-821945A56 CABLE ASSEMBLY, Hi Tension
5 85-63709A1 BOOT/TERMINAL KIT
6 33-938 SPARK PLUG (BPZ8H-N-10)
7 10-81893435 SCREW, (M8 x 35)
8 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel
9 25-825380001 GROMMET
10 23-19064 BUSHING
11 8257531 ECU, Engine Control Unit
12 10-82129145 SCREW, (M6 x 45)
13 54-826188 CLAMP
14 10-82104520 SCREW, (M5 x 20)
15 84-825433A7 HARNESS ASSEMBLY
16 25-818967 GROMMET
17 828102 BRACKET
18 8M0207773 RELAY
19 84-826802A2 HARNESS ASSEMBLY, Trim
20 84-88439A34 CABLE ASSEMBLY, Positive - Battery
21 84-88439A24 CABLE ASSEMBLY, Negative - Battery
22 8216091 COVER
23 10-82239320 SCREW, (M5 x 20) (M5 X 0.8)
24 88-812619 FUSE, Yellow - 20 Ampere
25 88-19637 SOCKET, Fuse
26 84-93388A8 CABLE ASSEMBLY, Black
27 8212282 PLATE, Solenoid Mounting
28 10-82129110 SCREW, (M6 x 10)
29 10-82155025 SCREW, (M8 x 25) Stainless Steel
30 10-82129125 SCREW, (M6 x 25)
31 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black
32 86-45915 TERMINAL BLOCK
33 10-878607 SCREW, (#10-16 x .380)
34 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
35 23-8M0214955 BUSHING
36 13-53166 LOCKWASHER, (.312)
37 11-8M0204668 NUT, (.312-18)
38 10-32,11-45076 NUT, Brass
39 54-816311T TIE STRAP, (8.00 Inches)
40 13541 PLUG, Male
▶EXHAUST PLATE (46 parts) EXHAUST PLATE
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 832935A1 PLATE ASSEMBLY, Exhaust Comment: SN# 0G438000 & Up
2 832994 STRAINER Comment: SN# 0G437999 & Below
3 27-8329335 GASKET Comment: SN# 0G438000 & Up
4 NLA No Longer Available, Gasket Comment: (REFER TO SERVICE BULLETIN #94-11) SN# 0G437999 & Below
5 27-823988 GASKET (LOWER) Comment: SN# 0G437999 & Below
6 24-64878 SPRING Comment: SN# 0G693842 & Up
7 27-8329344 GASKET (LOWER) Comment: SN# 0G438000 & Up
8 8M0043157 SEAL
9 10-81893435 SCREW, (M8 x 35)
10 65663A2 COVER
11 65664A1 PLATE ASSEMBLY
12 27-88907003 GASKET
13 10-69570 SCREW, (#10-16 x .750)
14 12-76451 WASHER
15 648771 DIAPHRAGM
16 814189 POPPET
17 25-814191 GROMMET
18 814190 CARRIER
19 10-81893435 SCREW, (M8 x 35)
20 22-34982 CONNECTOR
21 22-782792 ELBOW (45 DEGREES)
22 22-821975 ELBOW, 45 Degree (45 DEGREES)
23 821255 BOOT, Idle Exhaust
24 54-816311T TIE STRAP, (8.00 Inches)
25 32-8M0108355 HOSE, (57.00 Inches Bulk) (2-1/2 IN.)
26 22-8M0077650 FITTING, Tell-Tale
27 19-821908 PLUG
28 12-821915 WASHER
29 8219631 CHECK VALVE
30 25-30641 O-RING, (.299 x .103)
31 22-821952 FITTING
32 32-821976 HOSE
33 21-817519A1 CHECK VALVE ASSEMBLY, Drain
34 17-43044 PIN, Dowel - Without Hole (.375 x .625)
35 11-401386 NUT, (M6)
36 12-35459 WASHER
37 824012 ROLLER
38 11-401386 NUT, (M6)
39 883142A03 SHIFT LINK
40 23-42994 BUSHING
41 8240703 SHIFT SHAFT, Upper Comment: (XX-LONG)
42 23-48237 BUSHING
43 25-19565002 GROMMET
44 43585 COUPLING
45 19-828808 PLUG Comment: SN# 0G178947 & Below
▶FLYWHEEL/STATOR (13 parts) FLYWHEEL/STATOR
Ref OEM Part # Part Name
1 11-401386 NUT, (M6)
2 19-45907 PLUG, Yellow
3 272-821033T2 FLYWHEEL
4 398-821935A5 STATOR Comment: (SeaPro/Marathon) SN# 0G129222 & Up
5 10-82494830 SCREW, (M6 x 30)
6 821663A1 ALTERNATOR Comment: DESIGN II
7 10-82446155 SCREW, (M10 x 55) Comment: DESIGN II
7/8 10-82130140 SCREW, (M10 x 40) (M10 X 40) Comment: DESIGN I
8 10-82130140 SCREW, (M10 x 40) (M10 X 40) Comment: DESIGN II
9 12-796431 WASHER Comment: DESIGN II
10 11-4013610 NUT, (M10) Comment: DESIGN II
11 57-49756Q1 V BELT
12 12-17457 WASHER
▶FUEL LINES(NON SEAPRO/MARATHON) (25 parts) FUEL LINES(NON SEAPRO/MARATHON)
Ref OEM Part # Part Name
1 22-822769 CONNECTOR
2 32-8M0108349 TUBING, (28.00 Inches Bulk) (4 IN.)(1-1/2 IN.)(7 IN.)(13-1/2 IN.)
3 54-816311T TIE STRAP, (8.00 Inches)
4 22-8189941 CHECK VALVE
5 32-82381335 TUBING, (12.00 Inches Bulk) (6 IN.)
6 22-818992 CONNECTOR
7 35-816296Q2 FILTER, Fuel
8 54-49542 CLAMP
9 10-82130012 SCREW, (M6 x 12)
10 32-8M0108355 HOSE, (57.00 Inches Bulk) (6-1/2 IN.)(5 IN.)(5 IN.)(4-1/2 IN.)
11 10-4008820 SCREW, (M6 x 20)
12 13-400256 LOCKWASHER, (M6)
13 11-401386 NUT, (M6)
14 822528T SOLENOID VALVE
15 8224931 BRACKET
16 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (8-3/4 IN.)(8-3/4 IN.)(6 IN.)
17 28-89694 KEY
18 821153 COUPLING
19 8212021 BRACKET, Sensor
20 821664 SENSOR, Throttle Position (TPI)
21 10-4005685 SCREW, (M4 x 10)
22 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
23 8,13-26995 LOCKWASHER, Stainless Steel
24 23-82459612 OVERSLEEVE
25 56762 TIE STRAP, (4.00 Inches)
▶FUEL LINES(SEAPRO/MARATHON) (19 parts) FUEL LINES(SEAPRO/MARATHON)
Ref OEM Part # Part Name
1 32-8M0108355 HOSE, (57.00 Inches Bulk) (5 IN.)(5 IN.)(4-1/2 IN.)(16 IN.)
2 54-816311T TIE STRAP, (8.00 Inches)
3 10-4008820 SCREW, (M6 x 20)
4 13-400256 LOCKWASHER, (M6)
5 11-401386 NUT, (M6)
6 23-82459612 OVERSLEEVE
7 56762 TIE STRAP, (4.00 Inches)
8 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (8-3/4 IN.)(8-3/4 IN.)(6 IN.)
9 822528T SOLENOID VALVE
10 8224931 BRACKET
11 10-4005685 SCREW, (M4 x 10)
12 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
13 8,13-26995 LOCKWASHER, Stainless Steel
14 821664 SENSOR, Throttle Position (TPI)
15 8212021 BRACKET, Sensor
16 821153 COUPLING
17 28-89694 KEY
18 54-67015 CLAMP
19 10-82130012 SCREW, (M6 x 12)
▶FUEL PUMP (26 parts) FUEL PUMP
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SeaPro/Marathon)
1 14360A78 PUMP ASSEMBLY, Fuel
2 21-857005A1 DIAPHAGM KIT
3 NSS NOT SOLD SEPARATE, Check Valve-Rubber
4 NSS NOT SOLD SEPARATE, Check Valve
5 NSS NOT SOLD SEPARATE, Retainer
6 NSS NOT SOLD SEPARATE, Gasket-Boost
7 NSS NOT SOLD SEPARATE, Cap
8 NSS NOT SOLD SEPARATE, Spring
9 NSS NOT SOLD SEPARATE, Diaphragm
10 NSS NOT SOLD SEPARATE, Gasket-Pulse
11 NSS NOT SOLD SEPARATE, Spring
12 NSS NOT SOLD SEPARATE, Cap
13 27-8M0204705 GASKET
14 144303 BASE
15 987752 PLATE
16 22-629101 ELBOW, (.125-27) (90 DEGREES)
17 10-82130050 SCREW, (M6 x 50)
18 10-82104540 SCREW, (M5 x 40)
19 54-816311T TIE STRAP, (8.00 Inches) Comment: SEAPRO/MARATHON
20 10-82130012 SCREW, (M6 x 12) Comment: SEAPRO/MARATHON
21 826635 BRACKET Comment: SEAPRO/MARATHON
22 35-826634T01 FILTER, Fuel Comment: SEAPRO/MARATHON
23 32-830769 HOSE (INLET) Comment: SEAPRO/MARATHON
24 32-830770 HOSE (OUTLET) Comment: SEAPRO/MARATHON
25 22-822769 CONNECTOR Comment: SEAPRO/MARATHON
▶G./HSG(PROP-STD-S/N-0G437999 & BELOW-1623-822442C2 (32 parts) G./HSG(PROP-STD-S/N-0G437999 & BELOW-1623-822442C2
Ref OEM Part # Part Name
- 26-816575A5 SEAL KIT, Gear Housing
1 1623-822442A26 GEAR HOUSING ASSEMBLY, Basic - Gray
43 8M0226861 SHIFT CRANK
44 818349T1 SPOOL KIT
45 15-47397A1 SHIM SET
46 31-828439A2 BEARING ASSEMBLY, Tapered Roller Comment: (USE WITH 1623-822442C3 CASTING)
47 43-878087A4 GEAR ASSEMBLY, Forward Comment: (NOTE: THIS COMPLETE GEAR SET IS A 1.62:1- 13/21 REPLACING A 1.64:1- 17/28)
48 31-30895T BEARING, Needle
49 24-30893 SPRING
50 52-853594T SLIDING CLUTCH
51 17-78909 PIN, Detent
52 17-8M0100263 PIN, Cross
53 44-8M0140440 PROPELLER SHAFT
54 NSS NOT SOLD SEPARATE, Reverse Gear Comment: (1.62:1 - 13/21)(PART OF 43-828072A2)
55 23-824108 SPACER
56 681001 RING, Thrust
57 30-88957T BEARING ASSEMBLY, Ball
58 25-8M0214920 O-RING
59 818763T11 CARRIER ASSEMBLY, Bearing
60 31-30956T BEARING, Needle
61 26-14077 SEAL, Oil (INSIDE)
62 26-8M0204670 SEAL (OUTSIDE)
63 14-18323 TAB WASHER
64 8M2011027 RETAINER
65 97-76214Q5 ANODE KIT Comment: (These replacement parts are not included with complete gear housing replacement)
66 97-822777Q1 TRIM TAB Comment: (Anodic)(These replacement parts are not included with complete gear housing replacement)GEAR THESE REPLACEMENT PARTS ARE NOT INCLUDED WITH HOUSING REPLACEMENT
67 10-8M0204686 SCREW, (.437-14 x 1.750) Comment: (These replacement parts are not included with complete gear housing replacement)
68 12-835467Q01 THRUST HUB Comment: (These replacement parts are not included with complete gear housing replacement)
69 13-423511 LOCKWASHER, Toothed Comment: (These replacement parts are not included with complete gear housing replacement)
70 12-31211Q03 WASHER, Splined Comment: (These replacement parts are not included with complete gear housing replacement)
71 14-816629Q TAB WASHER Comment: (These replacement parts are not included with complete gear housing replacement)
72 11-52707Q1 PROP NUT KIT, (.750-16) Comment: (These replacement parts are not included with complete gear housing replacement)
▶G./HSG, PROP-C/R-S/N-0G437999 & BELOW-1623-822442C2 CASTING (41 parts) G./HSG, PROP-C/R-S/N-0G437999 & BELOW-1623-822442C2 CASTING
Ref OEM Part # Part Name
- 26-816575A5 SEAL KIT, Gear Housing
1 1623-822442A26 GEAR HOUSING ASSEMBLY, Basic - Gray
43 8M0226861 SHIFT CRANK
44 818349T1 SPOOL KIT
45 15-47397A1 SHIM SET
46 828830A2 ADAPTOR ASSEMBLY, Bearing Comment: (1623-822442C3 CASTING)
47 31-814653T BEARING ASSEMBLY, Needle Rollers
48 12-815481 THRUST WASHER
49 31-815480 BEARING, Thrust
50 NSS NOT SOLD SEPARATE Comment: (1.62:1 GEAR RATIO - 13/21)
51 31-815482 BEARING, Roller
52 24-30893 SPRING
53 52-853594T SLIDING CLUTCH
54 17-8M0100263 PIN, Cross
55 17-78909 PIN, Detent
56 44-8M0140448 PROPELLER SHAFT
57 43-828289A3 GEAR ASSEMBLY, Forward (INCLUDES PINION) Comment: (NOTE: THIS COMPLETE GEAR SET IS A 1.62:1 GEAR RATIO - 13/21 REPLACING A 1.64:1 GEAR RATIO - 17/28)
58 23-1761526 SPACER SHIM, (.230)
59 31-15841 BEARING, Roller
60 12-17616 THRUST RING
61 818292A1 ADAPTOR ASSEMBLY, Bearing
62 31-814653T BEARING ASSEMBLY, Needle Rollers
63 12-18448 THRUST WASHER
64 31-15842 BEARING, Thrust
65 8182911 RACE, Thrust
66 814605 KEEPER
67 25-8M0214920 O-RING
68 818290T1 CARRIER ASSEMBLY, Bearing
69 31-30956T BEARING, Needle
70 26-14077 SEAL, Oil (INSIDE)
71 26-8M0204670 SEAL (OUTSIDE)
72 14-18323 TAB WASHER
73 8M2011027 RETAINER
74 97-76214Q5 ANODE KIT Comment: (These replacement parts are not included with complete gear housing replacement)
75 8227773 TRIM TAB Comment: (Black Aluminum)(These replacement parts are not included with complete gear housing replacement)
76 10-8M0204686 SCREW, (.437-14 x 1.750) Comment: (These replacement parts are not included with complete gear housing replacement)
77 12-835467Q01 THRUST HUB Comment: (These replacement parts are not included with complete gear housing replacement)
78 13-423511 LOCKWASHER, Toothed Comment: (These replacement parts are not included with complete gear housing replacement)
79 12-31211Q03 WASHER, Splined Comment: (These replacement parts are not included with complete gear housing replacement)
80 14-816629Q TAB WASHER Comment: (These replacement parts are not included with complete gear housing replacement)
81 11-52707Q1 PROP NUT KIT, (.750-16) Comment: (These replacement parts are not included with complete gear housing replacement)
▶G/HSG, DRIVE-STD/COUNTER-0G437999 AND BELOW-1623-822442C2 (43 parts) G/HSG, DRIVE-STD/COUNTER-0G437999 AND BELOW-1623-822442C2
Ref OEM Part # Part Name
- 817275A6 REPAIR KIT, Water Pump
1 1623-822442A26 GEAR HOUSING ASSEMBLY, Basic - Gray
2 17-379721 PIN
3 821526001 FILLER BLOCK
4 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain
5 12-191833 WASHER, Fiber
6 97-826134Q ANODE
7 10-4000333 SCREW, (M6 x 40)
8 11-401386 NUT, (M6)
9 31-42647A1 BEARING ASSEMBLY, Roller
10 17-43044 PIN, Dowel - Without Hole (.375 x .625)
11 10-79953Q04 SCREW KIT, (.375-16 x .250)
12 12-191833 WASHER, Fiber
13 22-85822A6 CONNECTOR Comment: (XX-LONG)
14 NSS NOT SOLD SEPARATE, Pinion Gear (Part of 43-812975A5) Comment: (1.64:1 GEAR RATIO - 17/28)(COUNTER ROTATION)
15 12-92721 WASHER
16 11-35921 NUT, (.625-18)
17 23-815921A4 BUSHING ASSEMBLY
18 26-8M0204708 SEAL, Oil
19 25-8M0214927 O-RING, (.799)
20 10-1993716 SCREW, (M6 x 16)
21 12-77674 WASHER
22 824145 SHIFT SHAFT (LOWER)
23 45-8M0140442 DRIVESHAFT (LOWER)
24 28-8M0204723 KEY
25 15-42637A1 SHIM SET
26 31-8M0146566 BEARING, Roller
27 8245191 RETAINER
28 8M0214948 CARRIER ASSEMBLY
29 25-8M0142854 O-RING, (2.175 x .175)
30 26-16977 SEAL, Oil
31 26-89238 SEAL, Oil
32 817275A1 PUMP ASSEMBLY, Water
33 26-816575A2 SEAL KIT
34 27-430331 GASKET
35 27-8172771 GASKET
36 8M0204709 FACEPLATE
37 47-43026T2 IMPELLER
38 10-1993716 SCREW, (M6 x 16)
39 816597A1 COUPLING ASSEMBLY
40 25-8M0204645 O-RING, (.796 x .139)
41 45-824115A1 EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) 8 SPLINES
42 823902 COUPLING
▶G/HSG, DRIVE-STD/COUNTER-0G438000 AND UP-1623-822442C3 (45 parts) G/HSG, DRIVE-STD/COUNTER-0G438000 AND UP-1623-822442C3
Ref OEM Part # Part Name
- 817275Q05 REBUILD KIT, Water Pump
1 1623-822442T79 GEAR HOUSING ASSEMBLY Comment: (BASIC-WHITE)
2 17-379721 PIN
3 821526001 FILLER BLOCK
4 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain
5 12-191833 WASHER, Fiber
6 97-826134Q ANODE
7 10-4000333 SCREW, (M6 x 40)
8 11-401386 NUT, (M6)
9 31-42647A1 BEARING ASSEMBLY, Roller
10 17-43044 PIN, Dowel - Without Hole (.375 x .625)
11 10-79953Q04 SCREW KIT, (.375-16 x .250)
12 12-191833 WASHER, Fiber
13 22-85822A6 CONNECTOR Comment: (XXL)
14 56762 TIE STRAP, (4.00 Inches)
15 NSS NOT SOLD SEPARATE, Pinion Gear (PART OF 43-828170A2) Comment: (1.87:1 - 15/28)
16 12-92721 WASHER
17 11-35921 NUT, (.625-18)
18 23-815921A4 BUSHING ASSEMBLY
19 26-8M0204708 SEAL, Oil
20 25-8M0214927 O-RING, (.799)
21 10-1993716 SCREW, (M6 x 16)
22 12-77674 WASHER
23 824145 SHIFT SHAFT (LOWER)
24 45-8M0140442 DRIVESHAFT (LOWER)
25 28-8M0204723 KEY
26 15-42637A1 SHIM SET
27 31-8M0146566 BEARING, Roller
28 8245191 RETAINER
29 8M0214948 CARRIER ASSEMBLY
30 25-8M0142854 O-RING, (2.175 x .175)
31 26-8M0214939 SEAL, Oil
32 26-8M0214939 SEAL, Oil
33 817275A1 PUMP ASSEMBLY, Water
34 26-816575A2 SEAL KIT
35 27-430331 GASKET
36 27-8172771 GASKET
37 8M0204709 FACEPLATE
38 47-43026T2 IMPELLER
39 10-1993716 SCREW, (M6 x 16)
40 832942A1 COUPLING ASSEMBLY
41 25-8M0204645 O-RING, (.796 x .139)
42 25-8M0204654 O-RING, (1.046)
43 45-826353A1 EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.)
44 823902 COUPLING
▶G/HSG, PROP-COUNTER-G438000 AND UP-1623-822442C3 (40 parts) G/HSG, PROP-COUNTER-G438000 AND UP-1623-822442C3
Ref OEM Part # Part Name
- 26-816575A4 SEAL KIT, Gear Housing
1 1623-822442T79 GEAR HOUSING ASSEMBLY Comment: (BASIC-WHITE)
45 8M0226861 SHIFT CRANK
46 8M0235940 SPOOL ASSEMBLY
47 15-44491A1 SHIM SET
48 828830A2 ADAPTOR ASSEMBLY, Bearing
49 31-814653T BEARING ASSEMBLY, Needle Rollers
50 12-815481 THRUST WASHER
51 31-815480 BEARING, Thrust
52 43-828696T2 GEAR ASSEMBLY, Reverse
53 31-15844 BEARING ASSEMBLY, Roller
54 24-30893 SPRING
55 52-859340T SLIDING CLUTCH
56 17-8M0100263 PIN, Cross
57 17-828356 PIN, Detent
58 44-8M0140448 PROPELLER SHAFT
59 43-828695A1 GEAR SET, Forward/Pinion (12/21) (INCLUDES PINION)
60 23-1761526 SPACER SHIM, (.230)
61 31-815480 BEARING, Thrust
62 12-815481 THRUST WASHER
63 828831A3 ADAPTOR ASSEMBLY, Bearing
64 31-814653T BEARING ASSEMBLY, Needle Rollers
65 12-18448 THRUST WASHER
66 31-15842 BEARING, Thrust
67 8182911 RACE, Thrust
68 814605 KEEPER
69 25-8M0214920 O-RING
70 818290T8 CARRIER ASSEMBLY, Bearing
71 31-30956T BEARING, Needle
72 26-14077 SEAL, Oil (INSIDE)
73 26-8M0204670 SEAL (OUTSIDE)
74 14-18323 TAB WASHER
75 8M2011027 RETAINER
76 97-76214Q5 ANODE KIT Comment: (These replacement parts are not included with complete gear housing replacement)
77 10-8M0204686 SCREW, (.437-14 x 1.750) Comment: (These replacement parts are not included with complete gear housing replacement)
78 12-835467Q01 THRUST HUB Comment: (These replacement parts are not included with complete gear housing replacement)
79 13-423511 LOCKWASHER, Toothed Comment: (These replacement parts are not included with complete gear housing replacement)
80 12-31211Q03 WASHER, Splined Comment: (These replacement parts are not included with complete gear housing replacement)
81 14-816629Q TAB WASHER Comment: (These replacement parts are not included with complete gear housing replacement)
82 11-52707Q1 PROP NUT KIT, (.750-16) Comment: (These replacement parts are not included with complete gear housing replacement)
▶G/HSG, PROP-STD-0G438000 AND UP-1623-822442C3 (31 parts) G/HSG, PROP-STD-0G438000 AND UP-1623-822442C3
Ref OEM Part # Part Name
- 26-816575A4 SEAL KIT, Gear Housing
1 1623-822442T79 GEAR HOUSING ASSEMBLY Comment: (BASIC-WHITE)
45 8M0226861 SHIFT CRANK
46 8M0235940 SPOOL ASSEMBLY
47 15-44491A1 SHIM SET
48 43-878611A2 GEAR SET, Forward And Pinion (INCLUDES PINION GEAR) Comment: (1.87:1 - 15/28)
49 31-30894A1 BEARING SET, Cup And Cone
50 31-30895T BEARING, Needle
51 24-30893 SPRING
52 52-859340T SLIDING CLUTCH
53 17-828356 PIN, Detent
54 17-8M0100263 PIN, Cross
55 44-8M0140440 PROPELLER SHAFT
56 43-828171A1 GEAR, Reverse Comment: (1.87:1 - 15/28)
57 23-824108 SPACER
58 681001 RING, Thrust
59 30-88957T BEARING ASSEMBLY, Ball
60 25-8M0214920 O-RING
61 818763T11 CARRIER ASSEMBLY, Bearing
62 31-30956T BEARING, Needle
63 26-14077 SEAL, Oil (INSIDE)
64 26-8M0204670 SEAL (OUTSIDE)
65 14-18323 TAB WASHER
66 8M2011027 RETAINER
67 97-76214Q5 ANODE KIT Comment: (These replacement parts are not included with complete gear housing replacement)
68 10-8M0204686 SCREW, (.437-14 x 1.750) Comment: (These replacement parts are not included with complete gear housing replacement)
69 12-835467Q01 THRUST HUB Comment: (These replacement parts are not included with complete gear housing replacement)
70 13-423511 LOCKWASHER, Toothed Comment: (These replacement parts are not included with complete gear housing replacement)
71 12-31211Q03 WASHER, Splined Comment: (These replacement parts are not included with complete gear housing replacement)
72 14-816629Q TAB WASHER Comment: (These replacement parts are not included with complete gear housing replacement)
73 11-52707Q1 PROP NUT KIT, (.750-16) Comment: (These replacement parts are not included with complete gear housing replacement)
▶GEAR HOUSING CHART(S/N-0G129221 & BELOW) (1 parts) GEAR HOUSING CHART(S/N-0G129221 & BELOW)
Ref OEM Part # Part Name
- 1623-822442A37 GEAR HOUSING ASSEMBLY Comment: (GRAY-XXL) 1.75:1 GEAR RATIO 8 DRIVESHAFT SPLINES COUNTER ROTATION
▶GEAR HOUSING CHART(S/N-0G129222 THRU 0G437999) (1 parts) GEAR HOUSING CHART(S/N-0G129222 THRU 0G437999)
Ref OEM Part # Part Name
- 45-826353A1 EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) 13 SPLINES
▶GEAR HOUSING CHART(S/N-0G438000 & UP) (1 parts) GEAR HOUSING CHART(S/N-0G438000 & UP)
Ref OEM Part # Part Name
- 45-826353A1 EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) 13 SPLINES
▶INSTRUMENTATION (19 parts) INSTRUMENTATION
Ref OEM Part # Part Name
1 87-19674A1 SWITCH ASSEMBLY, Lanyard
2 10-18303 SCREW, (.190-16 x 1.750) Stainless Steel
3 813679 ADAPTER
4 15920Q54 LANYARD ASSEMBLY
5 10-32866 SCREW, (#10-32 x 2.00) Stainless Steel
6 18321 CLAMP, Mounting
7 12-24676 WASHER, (.200 x .440 x .032)
8 10-32,11-68219 NUT, Stainless Steel
9 79146 RETAINER
10 54-816311T TIE STRAP, (8.00 Inches)
11 812497A2 DIODE ASSEMBLY
12 84-11149A2 CABLE ASSEMBLY, (6.00 Inches)
13 79-859697A1 TWO WARNING GAUGE
14 823486 CLAMP
15 817315 BEZEL
16 8-32,11-26419 NUT, Brass
17 88-15163 LAMP (UPPER)
18 88-79888 SOCKET, Light Bulb
19 84-824372A1 CABLE ASSEMBLY
▶MISCELLANEOUS INFORMATION (1 parts) MISCELLANEOUS INFORMATION
Ref OEM Part # Part Name
0 90-10128980 OWNERS MANUAL
▶OIL INJECTION COMPONENTS (32 parts) OIL INJECTION COMPONENTS
Ref OEM Part # Part Name
1 1270-818456A1 TANK ASSEMBLY, Oil Comment: SN# 0G437999 & Below
2 1270-830889A1 TANK ASSEMBLY, Oil Comment: SN# 0G438000 & Up
3 23-8260841 SPACER
4 10-58376 SCREW, (.164-18 x .375)
5 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
6 36-814449A3 CAP ASSEMBLY Comment: SN# 0G438000 & Up
7 27-42999T GASKET
8 87-12886A7 SWITCH ASSEMBLY Comment: SN# 0G438000 & Up
9 10-12896 SCREW, (#8-18 x .310) Comment: (USE W/O SPACER - REF/ #3)
10 23-19064 BUSHING
11 25-825380001 GROMMET
12 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel
13 10-81893435 SCREW, (M8 x 35)
14 32-8M0108355 HOSE, (57.00 Inches Bulk) (8 IN.) Comment: SN# 0G438000 & Up
15 22-8M0207780 FITTING
16 10-82104530 SCREW (30MM)
17 815536T1 PUMP, Oil
18 25-11379 O-RING
19 25-48462 O-RING, (.614 x .070)
20 23-817631 BEARING, Driven Gear
21 43-430204 GEAR, Driven
22 816974 BEARING, Thrust
23 10-82104520 SCREW, (M5 x 20) (20MM)
24 54-816311T TIE STRAP, (8.00 Inches)
25 32-82381455 TUBING (8-1/2 IN.)
26 1257-87421 TANK
27 36-43298A2 CAP ASSEMBLY
28 25-11332 O-RING, (2.225 x .210)
29 816190A4 HOUSING ASSEMBLY, Adapter
30 25-11332 O-RING, (2.225 x .210)
31 32-99802 TUBE
32 32-99439 HOSE, (114.00 Inches)
▶POWER TRIM COMPONENTS (35 parts) POWER TRIM COMPONENTS
Ref OEM Part # Part Name
- 826729A10 POWER TRIM ASSEMBLY Comment: SN# 0G217419 & Below
1 811604F MANIFOLD ASSEMBLY
2 22-56800 PLUG, Pipe (.0625-27)
3 880952A03 CYLINDER ASSEMBLY
4 823553T ROD KIT, Trim Piston
5 878239A02 GUIDE KIT
6 811607A1 REPAIR KIT
7 811610A1 CHECK VALVE KIT
8 1100-8M0021648 GUIDE ASSEMBLY
9 878414T01 PISTON/ROD ASSEMBLY, Power Trim (STBD.)
10 35-12184A1 TRIM FILTER ASSEMBLY
11 893929A01 MANUAL RELEASE ASSEMBLY
12 53-815949001 E RING
13 811612A3 O-RING KIT
14 811617T1 PUMP
15 19-811613 PLUG ASSEMBLY
16 10-4000327 SCREW, (M6 x 14)
17 12-4002315 WASHER
18 811611 COVER
19 811619 DRIVESHAFT Comment: SN# 0G217419 & Below
20 878265A6 RETROFIT KIT Comment: SN# 0G217419 & Below
21 10-811616 SCREW (SHORT)
22 8M0142997 SHAFT ASSEMBLY
23 22-56800 PLUG, Pipe (.0625-27)
24 17-878267 PIN, Groove
25 17-821539 PIN, Trilobe
26 99625002 SHAFT
27 97-818298Q1 ANODE KIT
28 10-8M0204707 SCREW, (M6 x 25)
29 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
30 10-4000377 SCREW, (M10 x 30)
31 12-4002319 WASHER
32 54-26550 CLAMP Comment: SN# 0G217420 & Up
33 10-878609 SCREW, (#10-16 x .600)
34 8M0084613 C WASHER
▶POWER TRIM MOTOR (9 parts) POWER TRIM MOTOR
Ref OEM Part # Part Name
- 878265A4 MOTOR ASSEMBLY Comment: SN# 0G217420 & Up
1 811624 FRAME AND FIELD KIT Comment: SN# 0G217419 & Below
2 811625 BRUSH CARD KIT Comment: SN# 0G217419 & Below
3 811623 END FRAME KIT Comment: SN# 0G217419 & Below
4 811626 SEAL KIT Comment: SN# 0G217419 & Below
5 811627 ARMATURE KIT Comment: SN# 0G217419 & Below
6 828714A1 BRUSH AND SEAL KIT Comment: SN# 0G217420 & Up
7 828713T1 ARMATURE KIT Comment: SN# 0G217420 & Up
8 828715A1 END FRAME (COMPLETE) Comment: SN# 0G217420 & Up
▶REED BLOCK/SOUND ATTENUATOR (25 parts) REED BLOCK/SOUND ATTENUATOR
Ref OEM Part # Part Name
- 809793A00 POWERHEAD ASSEMBLY Comment: (SEAPRO/MARATHON)
1 8184441 ATTENUATOR, Sound
2 8215542 PLATE, Sound Attenuator
3 8266151 SEAL
4 10-82130020 SCREW, (M6 x 20)
5 8161842 PLATE, Carburetor Adaptor Comment: SN# 0G303045 & Below
6 54-67015 CLAMP Comment: SN# 0G303045 & Below
7 8161843 PLATE, Carburetor Adaptor Comment: SN# 0G303046 & Up
8 827507 RETAINER Comment: SN# 0G303046 & Up
9 16-8165712 STUD (M6 X 29.50)
10 10-82130025 SCREW, (M6 x 25)
11 27-8141951 GASKET
12 816032T1 REED BLOCK Comment: SN# 0G338134 THRU 0G437999
13 34-816107A1 REED SET Comment: SN# 0G338134 THRU 0G437999
14 34-816107A1 REED SET Comment: SN# 0G338133 & Below
15 8161082 CLAMP, Reed Comment: SN# 0G338134 THRU 0G437999
16 10-8211108 SCREW (M4 X .7) Comment: SN# 0G338134 THRU 0G437999
17 10-4007420 SCREW, (M6 x 20)
18 822520 LATCH HANDLE
19 10-48408 SCREW, (#10-16 x .500)
20 12-8M0204666 WASHER, (.203 x .500 x .032)
21 822527 PAWL
22 818446 FLYWHEEL COVER
23 25-8M0153609 GROMMET
24 37-855577A14 DECAL, EPA Label Information Comment: (1998)
▶STARTER MOTOR (17 parts) STARTER MOTOR
Ref OEM Part # Part Name
1 50-898265009 STARTER MOTOR ASSEMBLY
2 8236392 DRIVE CAP
3 10-823641 THRU BOLT
4 823640T DRIVE KIT
5 13310T1 DRIVE
6 823638 ARMATURE
7 898265016 BRUSH/SPRING KIT
8 898265014 HOLDER
9 8119011 CAP, Commutator
10 F15158 SCREW
11 37-8272822 DECAL, Warning
12 13-26992 LOCKWASHER, (.250) Stainless Steel
13 11-94330 NUT, (.250-20) Brass
14 13-26992 LOCKWASHER, (.250) Stainless Steel
15 11-20890 NUT, (.250-20)
16 10-81893450 SCREW, (M8 x 50)
17 23-824921 SPACER
▶STEERING ATTACHING KIT (12 parts) STEERING ATTACHING KIT
Ref OEM Part # Part Name
- 92876A8 ATTACHING KIT, Steering (SINGLE)
1 41055A1 BRACKET ASSEMBLY
2 71565A2 TUBE ASSEMBLY
3 25-48462 O-RING, (.614 x .070)
4 13-821203 LOCKWASHER
5 11-8M0041651 NUT, (.875-14)
6 10-38601 SCREW, (.250-28 x 1.250)
7 13-78968 LOCKWASHER, Internal (.250)
8 850791T COUPLING
9 10-73732 SCREW, (.375-24 x 1.120)
10 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel
11 11-8M0204726 NUT, (.375-24)
▶SWIVEL BRACKET AND STEERING ARM (31 parts) SWIVEL BRACKET AND STEERING ARM
Ref OEM Part # Part Name
1 1499-8710A23 SWIVEL BRACKET Comment: (WHITE)
2 25-8M0214926 O-RING
3 23-818764 BUSHING
4 23-816039 SPACER
5 26-87735 SEAL, Oil (LOWER)
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 12-816432 THRUST WASHER
9 826364F3 YOKE, Bottom Comment: (WHITE-XL/XXL-STAINLESS STEEL)
10 53-67684 RING, Retaining
11 8M0045383 STRIKER PLATE
12 13-58643 LOCKWASHER, (.375)
13 11-46335 NUT, (.375-24)
14 10-64014 SCREW, (.250-28 x .500)
15 8M0074846 SENDER ASSEMBLY, Trim
16 10-852368 SCREW, (#10-24 x .750)
17 10,13-26996 LOCKWASHER, Stainless Steel
18 12-89302 WASHER, (.203 x .406 x .040)
19 17-8M0132731 SWIVEL PIN ASSEMBLY Comment: (WHITE-XL/XXL)
20 10-8M0141069 SCREW, (M12 x 190)
21 824998001 BUMPER
22 8163851 MOUNT, Upper
23 12-8154371 WASHER
24 12-815436 WASHER
25 11-896963 NUT, (M12)
26 8M0036783 CLAMP
27 10-81893435 SCREW, (M8 x 35)
28 92876A12 LINK ASSEMBLY, Steering
29 10-849838 SCREW, (.375-24 x 1.25)
30 11-8M0204726 NUT, (.375-24)
31 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
▶TOOLS, SPECIAL (1 parts) TOOLS, SPECIAL
Ref OEM Part # Part Name
- 91-821571A1 GUIDE TOOL, Water Pump Alignment Pins Comment: GEAR HOUSING
▶TOP COWL (19 parts) TOP COWL
Ref OEM Part # Part Name
1 4001-814277T25 TOP COWL ASSEMBLY Comment: (WHITE)
2 821256F6 INLET, Air Comment: (WHITE)
3 10-82130016 SCREW, (M6 x 16)
4 821250A1 SOUND BLANKET KIT
5 10-83002430 SCREW (M6 X 30) Comment: SEAPRO/MARATHON
6 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel Comment: SEAPRO/MARATHON
7 19-823865 CAP PLUG
8 821248 REAR LATCH HOOK
9 53-8237951 RING, Retaining
10 8M0207770 ROLLER
11 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
12 11-401196 NUT, (M6)
13 8M0036792 BRACKET, Front
14 815477 BUMPER, Latch
15 8155381 PIN, Roll
16 11-401196 NUT, (M6)
17 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
18 826639T COVER
19 47341A11 ROPE AND HANDLE KIT
▶TRANSOM BRACKETS(S/N-0G589999 AND BELOW) (23 parts) TRANSOM BRACKETS(S/N-0G589999 AND BELOW)
Ref OEM Part # Part Name
1 3401-8718F11 BRACKET, Transom Comment: (STBD-WHITE)
2 3400-8716A11 BRACKET ASSEMBLY, Transom Comment: (PORT-WHITE)
3 22-8M0169588 FITTING, Grease (PORT)
4 826125A1 TILT TUBE
5 11-826135 NUT, (1.00-14) Brass/Nickel Plate
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14)
9 10-96930A1 BOLT ASSEMBLY
10 11-23161 NUT, (.375-24)
11 88238A10 CABLE ASSEMBLY, Ground
12 10-41508 SCREW, (.250-20 x .500) Stainless Steel
13 10-8M0149747 SCREW, (.500-20 x 4.500)
14 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
15 11-91962 NUT, (.500-20)
16 8M0115104 LEVER ASSEMBLY
17 13-99611 WAVE WASHER
18 23-65830 NYLINER
19 814207 STOP
20 99633 KNOB
21 17-99615 PIN, Groove
22 24-99622 SPRING
23 17-99604 PIN, Groove
▶TRANSOM BRACKETS(S/N-0G590000 AND UP) (18 parts) TRANSOM BRACKETS(S/N-0G590000 AND UP)
Ref OEM Part # Part Name
1 3426-828334T03 BRACKET ASSEMBLY, Transom-Starboard
2 3425-828333T08 BRACKET ASSEMBLY, Transom-Port
3 22-8M0169588 FITTING, Grease (PORT)
4 826125A1 TILT TUBE
5 11-826135 NUT, (1.00-14) Brass/Nickel Plate
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14)
9 10-8M0149747 SCREW, (.500-20 x 4.500)
10 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
11 11-91962 NUT, (.500-20)
12 8M0115104 LEVER ASSEMBLY
13 24-830899 SPRING, Tension
14 23-65830 NYLINER
15 24-830900 SPRING, Compression
16 99633 KNOB
17 17-99615 PIN, Groove
18 17-893709 PIN

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 225 (3.0L CARB) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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