Mercury 200 (DFI) (0G760300 THRU 0G960499) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 200 (DFI). Scroll down for exploded parts diagrams (73), specifications, and maintenance reference.

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Water Pump Impeller – Fits Mercury/Mariner 15 - 50 HP (Replaces 47 - 8508910, 0755466) - JLM Marine Boat Parts Limited
Крыльчатка водяного насоса для Mercury 15-50 л.с. 18-3057
$16.50
$16.50
files/Water_Pump_Impeller_for_Mercury_15-50_HP__18-3057_-_JLM_MARINE-8288073.jpgDefault Title
$16.50
Water Pump Impeller Kit – Fits Honda 70–90 HP Outboard Motors (Replaces 47 - 43026Q02, 19210 - ZW1 - 003) - JLM Marine Boat Parts Limited
Крыльчатка водяного насоса для Honda 30-250 л.с. 18-3056
$21.50
$21.50
files/Water_Pump_Impeller_for_Honda_30-250_HP___18-3056_-_JLM_MARINE-8288262.jpgDefault Title
$21.50
photo jlm marine water pump impeller for mercury mariner honda 40-300 hp 47-43026t2 black six-blade star-shaped rubber impeller with central grey-lined opening
Крыльчатка водяного насоса для комплекта водяного насоса Mercury/Mariner/Honda 40-300 л.с. 47-43026T2
$15.49
$15.49
files/Water_Pump_Impeller_for_Mercury-Mariner-Honda_WATER_PUMP_KIT_40-300_HP_47-43026T2_-_JLM_MARINE-8289750.jpgDefault Title
$15.49
Water Pump Impeller – Fits Mercury/Mercruiser/OMC/Johnson/Evinrude 65 - 225 HP (Replaces 47 - 89984T4) - JLM Marine Boat Parts Limited
Комплект крыльчатки водяного насоса для Mercury / Mercruiser / OMC / Johnson / Evinrude Набор для обслуживания крыльчатки 65 - 225 л.с. 47-89984T4
$21.50
$21.50
files/Water_Pump_Impeller_Kit_for_Mercury_-__Mercruiser_-_OMC_-_Johnson_-_Evinrude_Impeller_Service_Set_65_to_225_hp_47-89984T4_-_JLM_MARINE-8289798.jpgDefault Title
$21.50
22-36382 Pipe Plug for Universal Marine Applications | JLM Marine
22-36382 Pipe Plug for Universal Marine Applications | JLM Marine
$17.99
$17.99
files/s-l1600_bdd1f6c3-8976-4c66-b2da-c4df962cf12a.webpDefault Title
$17.99
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
1100-8M0021648 Tilt End Cap Seal Guide Assembly for Mercury Mariner | JLM Marine
$82.49
$82.49
files/5dc82dea2f6c2cbc.jpgDefault Title
$82.49
Water Pump Impeller – Fits Honda 8–20 HP Outboards (Replaces 19210 - ZW9 - A31, 19210 - ZW9 - A32) - JLM Marine Boat Parts Limited
Крыльчатка водяного насоса для Honda 8-20 л.с. 18-32455
$16.69
$16.69
files/Water_Pump_Impeller_for_Honda_8-20_HP__18-32455_-_JLM_MARINE-8288256.jpgDefault Title
$16.69

Mercury 200 (DFI) (0G760300 THRU 0G960499) Parts & Diagrams

🔎 Mercury 200 (DFI) Reference Library — Exploded parts diagrams (73 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 200 (DFI) is a 4-Stroke, V6 64-degree, DOHC, 24-valve outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, V6 64-degree, DOHC, 24-valve
Horsepower 200 HP
Displacement 3400 cc (3.4L / 209 CID)
Bore x Stroke 93.3 mm x 83.3 mm
Spark Plug (Type & Gap) NGK LKAR7C-9
Engine Oil Capacity 6.6 L (7.0 qt)
Recommended Engine Oil Mercury FourStroke Oil 25W-40
Gear Case Oil Capacity 26 oz
Idle Speed (in gear) 600 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 200 (DFI):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 200 (DFI).

▶ACCESSORIES (1 parts) ACCESSORIES
Ref OEM Part # Part Name
0 17334A2 VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT)
▶ATTENUATOR PLATE AND THROTTLE LEVERS (16 parts) ATTENUATOR PLATE AND THROTTLE LEVERS
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET, Engine
1 817495A1 PLATE ASSEMBLY, Sound Attenuator
2 27-892211 GASKET
3 10-884891 SCREW, (.250-28 x 2.500)
4 12-69057 WASHER, (.281 x .734 x .063)
5 19-815784 CAP
6 828277A1 LINKAGE KIT
7 NSS NOT SOLD SEPARATE, Throttle Lever
8 NSS NOT SOLD SEPARATE, Throttle Lever
9 NSS NOT SOLD SEPARATE, Throttle Link
10 18178 ROLLER
11 10-15124 SCREW, (#10-32 x .750)
12 12-89302 WASHER, (.203 x .406 x .040)
13 10,13-69432 LOCKWASHER, External
14 37-856985A11 DECAL, EPA Label Information Comment: (1999)(150/XR6/MAG. III/175/200) (150/XR6/MAG. III/175/200)
15 NSS NOT SOLD SEPARATE, Decal-Caution Airbox
▶Accessories (1 parts) Accessories
Ref OEM Part # Part Name
0 17334A2 VISUAL WARNING SYSTEM (LOW OIL/OVERHEAT)
▶Air Compressor Components (28 parts) Air Compressor Components
Ref OEM Part # Part Name
- 25-832804A03 O-RING KIT
1 8M0063279 COMPRESSOR ASSEMBLY, Air Comment: SN# 0G911720 & Up
2 1100-8M0050792 END CAP ASSEMBLY
3 NSS NOT SOLD SEPARATE, Snap Ring
4 10-82130020 SCREW, (M6 x 20)
5 25-89224 O-RING
6 25-832804 O-RING, (2.739 x .070)
7 653-833146T06 CONNECTING ROD ASSEMBLY
8 828222A4 PISTON ASSEMBLY
9 53-8348101 RING, Lock
10 835088A10 REED PLATE ASSEMBLY
11 25-67207 O-RING, (3.489 x .070)
12 25-832804 O-RING, (2.739 x .070)
13 26-828225 SEAL
14 835087A3 HEAD ASSEMBLY, Compressor
15 22-8307532 FITTING, Straight
16 10-81893435 SCREW, (M8 x 35)
17 22-15133 FITTING
18 22-856824 ELBOW Comment: SN# 0G911719 & Below
19 22-851975 FITTING, Elbow - 45 Degree - Brass (.125-27) Comment: SN# 0G911720 & Up
20 22-196881 FITTING, (90 Degree)
21 22-390721 PLUG
22 22-856744 FITTING
23 22-16604 FITTING, Straight (.125-27)
24 25-831985 O-RING, (.468 x .078)
25 13536A12 SENSOR ASSEMBLY, Temperature
26 137151 RETAINER
27 10-81893412 SCREW, (M8 x 12)
▶Air Handler (43 parts) Air Handler
Ref OEM Part # Part Name
1 850296T4 COVER
2 25-86361 GROMMET
3 25-13467 GROMMET, (.88 Inside Diameter)
4 25-8M0153609 GROMMET
5 35-853333T FILTER
6 8544932 COVER
7 10-40056106 SCREW, (M5 x 13)
8 850287T10 AIR HANDLER ASSEMBLY
9 37-881865 DECAL, Caution, Start In Gear
10 855756A1 BRACKET
11 10-1993716 SCREW, (M6 x 16)
12 8M0047624 PUMP ASSEMBLY
13 25-856928 GROMMET
14 22-855802A1 ELBOW
15 54-8M0214911 CLAMP, (15.7)
16 32-856825 HOSE
17 23-85686953 SLEEVE, (27.00 Inches Bulk)
18 22-880862A1 FITTING
19 25-805062 O-RING, (.530 x .082)
20 32-856778 HOSE
21 37-856985A14 DECAL, EPA Label Information
22 10-82130050 SCREW, (M6 x 50)
23 54-8M0024808 J CLIP (STARBOARD)
24 10-82130045 SCREW, (M6 x 45)
25 32-8M0108355 HOSE, (57.00 Inches Bulk) (1-1/4 IN.)
26 54-816311T TIE STRAP, (8.00 Inches)
27 35-855896T FILTER
28 854343T7 ATTENUATOR ASSEMBLY, Air
29 32-8M0108355 HOSE, (57.00 Inches Bulk) (15 IN.)
30 22-196881 FITTING, (90 Degree), To Air Attenuator
31 54-23567 CLIP
32 10-69570 SCREW, (#10-16 x .750)
33 54-8M0214964 CLAMP, Hose (15.3)
34 32-8568261 HOSE, To Fuel Cooler
35 23-85686953 SLEEVE, (27.00 Inches Bulk) (9-1/2 IN.)
36 21-8557611 CHECK VALVE
37 32-85682239 TUBING, (17.00 Inches Bulk) (14 IN.)
38 23-85686953 SLEEVE, (27.00 Inches Bulk) (14 IN.)
39 84-88807A27 CABLE ASSEMBLY
40 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
41 12-8M0207778 WASHER
42 61990 TIE STRAP, (14.00 Inches)
43 8275072 RETAINER
▶Air Handler Components (38 parts) Air Handler Components
Ref OEM Part # Part Name
- 27-832934A98 GASKET SET
1 850281A1 ADAPTOR PLATE KIT
2 27-850283 GASKET
3 27-850282 GASKET
4 828623T6 REED BLOCK
5 10-855525 SCREW (M6 X 1)
6 855644T DISTRIBUTOR
7 23-855364 BUSHING
8 25-855362001 GROMMET
9 10-4000355 SCREW, (M8 x 35)
10 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
11 855631A1 PLENUM KIT, Air
12 22-8554249 ELBOW
13 22-8554242 ELBOW
14 850892 GASKET
15 13221T01 SENSOR ASSEMBLY, Temperature
16 10-4005685 SCREW, (M4 x 10)
17 8,13-26995 LOCKWASHER, Stainless Steel
18 10-4001987 SCREW, (M4 x 16)
19 855425A1 THROTTLE BODY KIT
20 25-855426 O-RING
21 10-82130040 SCREW, (M6 x 40)
22 855524 PLATE
23 10-81893450 SCREW, (M8 x 50)
24 855588 BRACKET
25 10-81893440 SCREW, (M8 x 40)
26 32-85583464 TUBING (6 IN.)
27 56762 TIE STRAP, (4.00 Inches)
28 32-8M0054152 TUBING, (36.00 Inches Bulk)
29 54-816311T TIE STRAP, (8.00 Inches)
30 10-81893440 SCREW, (M8 x 40)
31 8552842 BRACKET
32 22-8554243 FITTING
33 22-64705 FITTING
34 855884P1 PUMP, Oil
35 27-856542 GASKET
36 27-8565421 GASKET
37 32-82381455 TUBING, (25.00 Inches Bulk)
▶BLEED SYSTEM (11 parts) BLEED SYSTEM
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 32-892024122 TUBING, (20.00 Feet Bulk) (9 IN.)
2 32-892024122 TUBING, (20.00 Feet Bulk) (12-1/2 IN.)
3 32-892024122 TUBING, (20.00 Feet Bulk) (14 IN.)
4 32-892024122 TUBING, (20.00 Feet Bulk) (19 IN.)
5 32-892024122 TUBING, (20.00 Feet Bulk) (24 IN.)
6 32-892024122 TUBING, (20.00 Feet Bulk) (26 IN.)
7 21-426982 CHECK VALVE
8 22-822715 FITTING, Elbow
9 22-56759 FITTING, Barbed
10 21-426233 CHECK VALVE
▶BLEED SYSTEM(PORT) (8 parts) BLEED SYSTEM(PORT)
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 3-1/2 Inches
2 22-59169003 FITTING, Tee
3 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 5-1/2 Inches
4 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 1-1/4 Inches
5 21-426982 CHECK VALVE (PRESS-IN - 13/16 LONG)
6 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 9 Inches
7 22-56759 FITTING, Barbed (PRESS-IN)
▶BLEED SYSTEM(STARBOARD) (11 parts) BLEED SYSTEM(STARBOARD)
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 32-9912688 TUBING, (36.00 Inches Bulk), Cut to 7-1/4 Inches
2 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 9 Inches
3 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 4-1/2 Inches
4 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 19 Inches
5 32-892024122 TUBING, (20.00 Feet Bulk), Cut to 1 Inch
6 22-59169003 FITTING, Tee
7 21-426982 CHECK VALVE
8 22-18205 TEE
9 21-426233 CHECK VALVE
10 56762 TIE STRAP, (4.00 Inches)
▶BOTTOM COWL (31 parts) BOTTOM COWL
Ref OEM Part # Part Name
1 4022-828044A1 BOTTOM COWL, Black Comment: (BLACK-PORT)
2 4022-828045A1 BOTTOM COWL, Black Comment: (BLACK-STARBOARD)
3 8M0109217 SEAL, Cowl (41.00 Inches)
4 54-822024 CLAMP
5 54-822023 CLAMP
6 10-92799 SCREW, (#10-16 x 1.12)
7 10-82130040 SCREW, (M6 x 40)
8 831209 RETAINER
9 19-821908 PLUG
10 12-821915 WASHER
11 8219631 CHECK VALVE
12 25-30641 O-RING, (.299 x .103)
13 22-821952 FITTING
14 54-816311T TIE STRAP, (8.00 Inches)
15 32-8M0039077 HOSE
16 54-815504212 CLAMP, Worm Gear
17 22-8320761 ELBOW, Cylinder Block
18 22-8M0077650 FITTING, Tell-Tale
19 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 8 Inches)
20 889847 IDLE EXHAUST BOOT, Exhaust
21 21-817519A1 CHECK VALVE ASSEMBLY, Drain
22 87-8M0042301 SWITCH ASSEMBLY
23 10-824868 SCREW, (M6 x 75)
24 889740A02 FRONT HANDLE, Black Comment: (BLACK)
25 23-335891 BUSHING
26 25-48462 O-RING, (.614 x .070)
27 8219423 PAWL
28 12-69057 WASHER, (.281 x .734 x .063)
29 11-401366 NUT, (M6)
30 10-8214281 SCREW, (#10-16 x .625)
31 54-822873 CLIP
▶Bottom Cowl (22 parts) Bottom Cowl
Ref OEM Part # Part Name
1 113-850302A1 BOTTOM COWL, Port
2 854367001 PLUG
3 113-850301A1 BOTTOM COWL, Starboard
4 8M0109218 SEAL, (44.00 Inches)
5 10-82130040 SCREW, (M6 x 40)
6 10-824868 SCREW, (M6 x 75)
7 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
8 8M0053903 FRONT HANDLE
9 23-335891 BUSHING
10 25-48462 O-RING, (.614 x .070)
11 8219423 PAWL
12 12-69057 WASHER, (.281 x .734 x .063)
13 11-401366 NUT, (M6)
14 10-8214281 SCREW, (#10-16 x .625)
15 54-822873 CLIP
16 87-8M0042301 SWITCH ASSEMBLY
17 8M8027677 CLAMP (LOWER)
18 54-8503051 CLAMP (UPPER)
19 10-82130012 SCREW, (M6 x 12)
20 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
21 852361T1 HANDLE, Cowl
22 13-29402 WAVE WASHER
▶CARBURETOR (27 parts) CARBURETOR
Ref OEM Part # Part Name
- 1395-8116913 REPAIR KIT, Carburetor
1 3326-828272T51 CARBURETOR, Bottom Comment: 200 - WMV-5A
2 1395-809743 COVER
3 1395-809758 GASKET
4 1395-8087391 SCREW
5 27-828292 GASKET
6 1399-3252 JET, (.032) Comment: (BOTTOM)(200) PORT
7 1399-6249 JET, Main (.096) Comment: (200)
8 815633028 JET, (.028) Comment: (CENTER/BOTTOM)(200) STARBOARD
9 810779 CAP
10 NSS NOT SOLD SEPARATE, Idle Mixture Screw/Spring
11 1395-8113523 LEVER KIT
12 1395-6031 SPACER
13 NSS NOT SOLD SEPARATE, Spring
14 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
15 810738 FLOAT ASSEMBLY
16 F10064 SHAFT
17 1395-5902 SCREW, (#6-32 x .187)
18 1395-8116901 VALVE SEAT KIT
19 NSS NOT SOLD SEPARATE, Gasket-Valve Seat
20 1395-8236241 BOWL, Fuel (CENTER/BOTTOM)
21 1395-808612 SCREW AND WASHER, (#8-32 x .750)
22 1395-811694 PLUG KIT
23 1395-802731 SEAL (CONSISTS OF 4 GASKETS)
24 1399-3518 JET, (.082) Comment: (200-TOP)
25 1395-7900 TEE FITTING (TOP/CENTER)
26 1395-7901 ELBOW (BOTTOM)
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (21 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 455-9536T4 CRANKSHAFT ASSEMBLY
2 30-67923T BEARING, Ball (LOWER)
3 53-67446 RING
4 43-14513A09 GEAR SEGMENT KIT, Drive
5 10-854812 SCREW, (#6-32 x .630) Socket Button Head
6 6-32,11-854811 NUT, Special
7 54196A6 CARRIER ASSEMBLY
8 65800 PACKING
9 39-67377T RING, Sealing
10 31-16756A6 BEARING KIT
11 NSS NOT SOLD SEPARATE, Bearing
12 785-9737A10 PISTON ASSEMBLY, .015 Oversize Comment: (PORT)
13 39-822321A1 RING KIT, Piston - .015 Oversize
14 53-857196 RING, Lock
15 NSS NOT SOLD SEPARATE, Piston Pin
16 644-818141A13 CONNECTING ROD KIT
17 10-763491 SCREW, (.312-24 x .875)
18 12-8M0012298 WASHER
19 8M0234886 BEARING KIT
20 29-8M0204691 BEARING, Needle
▶CYLINDER BLOCK AND END CAPS (44 parts) CYLINDER BLOCK AND END CAPS
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 884-9763T61 CYLINDER BLOCK Comment: (200)
2 16-8M0034455 STUD, Powerhead (1-3/4 IN.)
3 16-8M0034454 STUD, (.375 x 6.870)
4 17-43044 PIN, Dowel - Without Hole (.375 x .625)
5 17-8M0036405 PIN (BEARING RACE)
6 27-11338 GASKET
7 8M0088723 COVER (UPPER)
8 10-828213 SCREW, (.312-18 x 1.500) Hex Flange
9 76867 COVER (LOWER)
10 10-828214 SCREW, (.312-18 x 2.00) Hex Flange
11 21-8781051 CHECK VALVE
12 23-99448 BUSHING
13 10-74824 SCREW, (.312-18 x 1.250)
14 NSS NOT SOLD SEPARATE, Plug
15 1159-858521T1 END CAP ASSEMBLY, Upper
16 25-54029 O-RING, (2.800 x .103)
17 31-16756A4 BEARING KIT
18 NSS NOT SOLD SEPARATE, Race
19 26-41953 SEAL
20 10-30225 SCREW AND LOCKWASHER, (.312-18 x 1.00)
21 16-15094 STUD, (.190-32 x 1.870)
22 54-63153 J CLIP
23 NSS NOT SOLD SEPARATE, Plug-Serial Number
24 23-67269 SPACER
25 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene
26 10-32,11-816874 WING NUT,
27 87076A10 IDLE SPEED CONTROL
28 10-690201 SCREW, (#10-32 x .875)
29 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
30 422482 BRACKET
31 10-49668 SCREW, (.250-20 x .750)
32 16-8M0034435 STUD, (#10-32 x 1.00)
33 26852 CAP, Nylon
34 10-64022 SCREW, (.250-20 x 2.125)
35 11-64015 NUT, (.250-20)
36 1156-7809T1 END CAP ASSEMBLY
37 25-62700 O-RING, (3.237 x .103)
38 26-41953 SEAL
39 10-28636 SCREW, (.250-20 x .750)
40 13-26992 LOCKWASHER, (.250) Stainless Steel
41 22-822715 FITTING, Elbow
42 22-15026 CAP
43 84-88807A20 CABLE ASSEMBLY
▶Crankshaft, Pistons and Connecting Rods (22 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
- 27-832934A98 GASKET SET
1 482-9784A11 CRANKSHAFT
2 NSS NOT SOLD SEPARATE, Wear Sleeve
3 30-67923T BEARING, Ball (LOWER)
4 53-67446 RING
5 39-843198T01 RING
6 28-91800 KEY, Woodruff
7 25-35126 O-RING, (.859 x .139)
8 817001A1 RACE ASSEMBLY, Bearing
9 NSS NOT SOLD SEPARATE, Bearing-Needle Roller
10 2720-859445A2 PISTON ASSEMBLY Comment: (PORT - .030 O/S)
11 53-8320811 LOCK RING
12 39-875257A12 RING SET, Piston Comment: .030 O.S.
13 600-8M0125869 CONNECTING ROD ASSEMBLY
14 10-94320 SCREW, (.375-24 x 1.250)
15 31-844338A01 BEARING/CAGE KIT
16 NSS NOT SOLD SEPARATE, Bearing-Needle Roller
17 12-88263 THRUST WASHER
18 29-8M0204715 NEEDLE, Roller Bearing
19 31-816773A2 BEARING ASSEMBLY (UPPER)
20 26-859093 SEAL, Oil
21 25-823683 O-RING, (1.989 x .070)
▶Cylinder Block and End Cap (87 parts) Cylinder Block and End Cap
Ref OEM Part # Part Name
- 27-832934A98 GASKET SET
1 885-9811A43 CYLINDER BLOCK Comment: (200)
2 16-903509 STUD, (M10 x 1.5 x 64)
3 16-8154431 STUD, (M10 x 1.5 x 155)
4 22-328022 PLUG, Pipe (.125-27) Brass
5 22-8M0204679 FITTING, Pipe - Brass (.750-14)
6 8248577 DEFLECTOR, Water
7 21-8781051 CHECK VALVE
8 32-8M0108355 HOSE, (57.00 Inches Bulk) (6 IN.)
9 22-822769 CONNECTOR
10 NSS NOT SOLD SEPARATE, Plug
11 17-8M0036405 PIN
12 17-43044 PIN, Dowel - Without Hole (.375 x .625)
13 21-426585 CHECK VALVE
14 22-856842 ELBOW
15 19-850309001 PLUG
16 10-81893435 SCREW, (M8 x 35)
17 21-8159234 CHECK VALVE
18 10-82446180 SCREW, (M10 x 80)
19 35-8348083 STRAINER
20 35-8348083 STRAINER Comment: SN# 0G911719 & Below
21 22-8M0180565 PLUG, Pipe (.375-18) Brass Comment: SN# 0G911720 & Up
22 8215832 PIN
23 32-892024122 TUBING, (20.00 Feet Bulk) (22-1/2 IN.)
24 32-892024122 TUBING, (20.00 Feet Bulk) (3-3/4 IN.)
25 NSS NOT SOLD SEPARATE, Plug-Serial Number
26 54-816311T TIE STRAP, (8.00 Inches)
27 32-858714 HOSE, To Fuel Pump
28 54-816311T TIE STRAP, (8.00 Inches)
29 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
30 11-4013610 NUT, (M10)
31 8212251 BRACKET
32 10-82130016 SCREW, (M6 x 16)
33 822486 BRACKET, Guide
34 8285581 ENCODER
35 10-82104510 SCREW, (M5 x 10)
36 1171-9787A4 END CAP ASSEMBLY
37 25-62700 O-RING, (3.237 x .103)
38 26-8308981 SEAL, Oil
39 10-82130020 SCREW, (M6 x 20)
40 855671A2 PLATE ASSEMBLY
41 23-855729 MOUNT
42 10-82130145 SCREW, (M10 x 45)
43 10-82130175 SCREW (M10 X 75)
44 12-855725 WASHER
45 23-855726 SPACER
46 23-855727 SPACER
47 856816 BRACKET
48 54-8568781 CLAMP
49 10-4010610 SCREW, (M6 x 10) Stainless Steel
50 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
51 818574 SEAL
52 25-818573 O-RING
53 903-850276A4 CYLINDER HEAD Comment: (PORT)(200)
54 26-854639001 SEAL
55 NLA No Longer Available, Thermostat Comment: (Refer to Service Bullein 2002-08)
56 27-8503181 GASKET
57 8503173 THERMOSTAT COVER
58 22-8533393 FITTING Comment: SN# 0G911719 & Below
59 22-8533394 FITTING Comment: SN# 0G911720 & Up
60 10-82130025 SCREW, (M6 x 25)
61 10-8M0045380 SCREW, (M8 x 50)
62 22-8533394 FITTING Comment: (STARBOARD)
63 32-81431247 TUBING, To Adaptor Plate Comment: (PORT 20-1/2 IN.)
64 13536A14 SENSOR ASSEMBLY, Temperature Comment: (STARBOARD)
65 10-81893412 SCREW, (M8 x 12)
66 137151 RETAINER
67 22-859092 FITTING, To Pressor Sensor
68 56762 TIE STRAP, (4.00 Inches)
69 22-8M0180565 PLUG, Pipe (.375-18) Brass
70 8266241 CLAMP
71 10-82130012 SCREW, (M6 x 12)
72 8544862 BRACKET
73 850290 LEVER, TPI
74 10-82130025 SCREW, (M6 x 25)
75 23-8318701 BUSHING
76 25-8M0190980 GROMMET
77 8M6005166 INDICATOR, Throttle Position Comment: (INSIDE)
78 850882 SPACER
79 8M6005165 INDICATOR, Throttle Position Comment: (OUTSIDE)
80 10-40011117 SCREW, (M5 x 65) Stainless Steel
81 1938540 LINK, Throttle
82 54-859172 CLAMP Comment: SN# 0G911720 & Up
83 23-824921 SPACER
84 10-81893420 SCREW, (M8 x 20)
85 54-858951A01 CLAMP
86 54-8568311 CLAMP
▶DETONATION CONTROLLER/TEMPERATURE SENSOR (19 parts) DETONATION CONTROLLER/TEMPERATURE SENSOR
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET, Engine
1 826800A8 CONTROLLER ASSEMBLY, Detonation Comment: 200
2 10-88447 SCREW, (.190-32 x 1.62) Comment: 200
3 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel Comment: 200
4 13381 PLATE Comment: 200
5 84-88807A10 CABLE ASSEMBLY Comment: 200
6 10-62568 SCREW, (#10-16 x .375) Comment: 200
7 23-94304 SPACER Comment: 200
8 41470A25 MODULE ASSEMBLY, Oil Injection Warning
9 14851T03 INDICATOR, Throttle Position
10 10-15150 SCREW, (#8-32 x .625)
11 8,13-26995 LOCKWASHER, Stainless Steel
12 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
13 23-15885 SLEEVE
14 813501 PLATE
15 13221T01 SENSOR ASSEMBLY, Temperature
16 25-45711 O-RING, (.612 x .103)
17 10-57583T SCREW, (#8-32 x .375)
18 8,13-26995 LOCKWASHER, Stainless Steel
▶DRIVE SHAFT HOUSING AND EXHAUST TUBE (38 parts) DRIVE SHAFT HOUSING AND EXHAUST TUBE
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET, Engine
1 1590-8343A13 HOUSING ASSEMBLY, Driveshaft Comment: (JET)
2 16-56295 STUD, (.437 x 2.69)
3 10-898831 SCREW, (.500-20 x 6.00)
4 88238A10 CABLE ASSEMBLY, Ground
5 77327 MOUNT Comment: (ALL OTHER MODELS)
6 12-49339 WASHER, (.8125)
7 88238A10 CABLE ASSEMBLY, Ground
8 11-898832 NUT, (.500-20)
9 10-41508 SCREW, (.250-20 x .500) Stainless Steel
10 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
11 11-8M0204653 NUT, (.437-20) Stainless Steel
12 54-8M0036782 CLAMP
13 10-66727 SCREW, (.312-18 x 1.250)
14 100-8M4500752 COVER, Black
15 10-88417 SCREW, (#12-24 x .620)
16 11-35521 NUT
17 12-48926 WASHER
18 11-8M0204653 NUT, (.437-20) Stainless Steel
19 12-20553 WASHER, (.406 x .734 x .063)
20 11-69254 NUT
21 8M0039081 BOOT, Idle Exhaust
22 19-64649 PLUG
23 27-991734 GASKET
24 66350001 SEAL (LOWER)
25 18276T TUBE, Exhaust
26 8M0039076 SEAL (UPPER)
27 879288T71 EXTENSION, Exhaust Comment: (200) (JET)
28 32-8M0042790 TUBE Comment: (X-LONG)
29 27-782461 GASKET
30 18233A20 PLATE ASSEMBLY
31 8M0043165 SEAL
32 68011 BRACKET
33 10-878608 SCREW, (#10-16 x .500)
34 17-43044 PIN, Dowel - Without Hole (.375 x .625)
35 26-38970 SEAL
36 10-90192 SCREW, (.250-20 x .750) Stainless Steel
37 27-183076 GASKET
▶DRIVESHAFT HOUSING AND EXHAUST TUBE (38 parts) DRIVESHAFT HOUSING AND EXHAUST TUBE
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET, Engine
1 3503-813563T1 HOUSING, Driveshaft - Black - X-Long
2 16-56295 STUD, (.437 x 2.69)
3 10-898831 SCREW, (.500-20 x 6.00)
4 88238A10 CABLE ASSEMBLY, Ground
5 77327 MOUNT
6 12-49339 WASHER, (.8125)
7 88238A10 CABLE ASSEMBLY, Ground
8 11-898832 NUT, (.500-20)
9 10-41508 SCREW, (.250-20 x .500) Stainless Steel
10 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
11 11-8M0204653 NUT, (.437-20) Stainless Steel
12 54-8M0036782 CLAMP
13 10-66727 SCREW, (.312-18 x 1.250)
14 100-8M4500752 COVER, Black
15 10-88417 SCREW, (#12-24 x .620)
16 11-35521 NUT
17 12-48926 WASHER
18 11-8M0204653 NUT, (.437-20) Stainless Steel
19 12-20553 WASHER, (.406 x .734 x .063)
20 11-69254 NUT
21 8M0039081 BOOT, Idle Exhaust
22 19-64649 PLUG
23 27-991734 GASKET
24 66350001 SEAL (LOWER)
25 18276T TUBE, Exhaust
26 8M0039076 SEAL (UPPER)
27 879288T71 EXTENSION, Exhaust Comment: (7-1/2 IN.)
28 32-8M0042790 TUBE Comment: (X-LONG)
29 27-782461 GASKET
30 18233A20 PLATE ASSEMBLY
31 8M0043165 SEAL
32 68011 BRACKET
33 10-878608 SCREW, (#10-16 x .500)
34 17-43044 PIN, Dowel - Without Hole (.375 x .625)
35 26-38970 SEAL
36 10-90192 SCREW, (.250-20 x .750) Stainless Steel
37 27-183076 GASKET
▶DUAL ENGINE EXTENSION KIT (21 parts) DUAL ENGINE EXTENSION KIT
Ref OEM Part # Part Name
- 92876A9 EXTENSION KIT, Dual Engine
1 71565A2 TUBE ASSEMBLY
2 25-48462 O-RING, (.614 x .070)
3 41055 MOUNT
4 14-42100 TAB WASHER
5 11-8M0041651 NUT, (.875-14)
6 88404 TAB WASHER
7 10-38601 SCREW, (.250-28 x 1.250)
8 17729A1 BRACKET
9 10-62055 SCREW, (.312-24 x 1.250)
10 17728 TAB WASHER
11 10-140001 SCREW, (.375-24 x 1.38)
12 11-8M0204726 NUT, (.375-24) Stainless Steel
13 8M0026167 STEERING EYE
14 23-23651 SLEEVE, (1.625)
15 97931 TUBING, (4.00 Inches)
16 8M0026098 COUPLER, (15.00 Inches)
17 11-42099 NUT, (.562-18)
18 22-821169 COUPLING
19 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
20 10-94319 SCREW, (.375-24 x 1.5)
▶Driveshaft Housing and Exhaust Tube (33 parts) Driveshaft Housing and Exhaust Tube
Ref OEM Part # Part Name
1 3519-832938A06 HOUSING ASSEMBLY, Driveshaft Comment: (X-LONG)
2 16-8M0008031 STUD, (M12 x 52) Comment: LONG/X-LONG
3 10-857136 SCREW, (M12 x 35) Comment: LONG/X-LONG
4 25-8331231 GROMMET
5 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
6 11-896895 NUT, (M12 x 1.75)
7 19-64649 PLUG
8 10-898834 SCREW, (M14 x 178)
9 88238A10 CABLE ASSEMBLY, Ground
10 12-815432 WASHER, (.562 x 2.00 x .125)
11 12-8154331 WASHER, (1.25 x 2.00 x .19)
12 8137711 MOUNT
13 12-825190 WASHER
14 11-896602 NUT
15 8186442 CLAMP
16 10-81893435 SCREW, (M8 x 35)
17 13-72521 LOCKWASHER, Internal Tooth
18 8M0001136 COVER, Black
19 10-69079 SCREW, (#10-16 x .440)
20 8329321 SEAL
21 833116A4 TUBE ASSEMBLY, Exhaust
22 NSS NOT SOLD SEPARATE, Strainer
23 10-81893435 SCREW, (M8 x 35)
24 32-8M0042787 TUBE, Water Comment: XX-LONG
25 832940001 SEAL
26 8329391 CLAMP
27 10-41508 SCREW, (.250-20 x .500) Stainless Steel
28 8M0105088 SPACER Comment: XX-LONG
29 17-43044 PIN, Dowel - Without Hole (.375 x .625) Comment: XX-LONG
30 16-824118 STUD Comment: (M10 X 1.5 X 173) XX-LONG
31 11-400636 NUT (M10 X 1.5) Comment: (USE W/M10 X 1.5 X 173 STUD XX-LONG
32 10-857137 SCREW, (M12 x 160) Comment: XX-LONG
33 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel Comment: XX-LONG
▶Dual Engine Extension Kit (21 parts) Dual Engine Extension Kit
Ref OEM Part # Part Name
- 92876A9 EXTENSION KIT, Dual Engine
1 71565A2 TUBE ASSEMBLY
2 25-48462 O-RING, (.614 x .070)
3 41055 MOUNT
4 14-42100 TAB WASHER
5 11-8M0041651 NUT, (.875-14)
6 88404 TAB WASHER
7 10-38601 SCREW, (.250-28 x 1.250)
8 17729A1 BRACKET
9 10-62055 SCREW, (.312-24 x 1.250)
10 17728 TAB WASHER
11 10-140001 SCREW, (.375-24 x 1.38)
12 11-8M0204726 NUT, (.375-24)
13 8M0026167 STEERING EYE
14 23-23651 SLEEVE, (1.625)
15 97931 TUBING, (4.00 Inches)
16 8M0026098 COUPLER, (15.00 Inches)
17 11-42099 NUT, (.562-18)
18 22-821169 COUPLING
19 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel
20 10-94319 SCREW, (.375-24 x 1.5)
▶Dual Engine Tie Bar Kit (21 parts) Dual Engine Tie Bar Kit
Ref OEM Part # Part Name
- 92876A9 EXTENSION KIT, Dual Engine
1 71565A2 TUBE ASSEMBLY
2 25-48462 O-RING, (.614 x .070)
3 41055 MOUNT
4 14-42100 TAB WASHER
5 11-8M0041651 NUT, (.875-14)
6 88404 TAB WASHER
7 10-38601 SCREW, (.250-28 x 1.250)
8 17729A1 BRACKET
9 10-62055 SCREW, (.312-24 x 1.250)
10 17728 TAB WASHER
11 10-140001 SCREW, (.375-24 x 1.38)
12 11-8M0204726 NUT, (.375-24)
13 8M0026167 STEERING EYE
14 23-23651 SLEEVE, (1.625)
15 97931 TUBING, (4.00 Inches)
16 8M0026098 COUPLER, (15.00 Inches)
17 11-42099 NUT, (.562-18)
18 22-821169 COUPLING
19 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel
20 10-94319 SCREW, (.375-24 x 1.5)
▶E.C.U. ASSEMBLY (20 parts) E.C.U. ASSEMBLY
Ref OEM Part # Part Name
1 824003T26 ECU, Engine Control Unit Comment: (200)
2 23-34948 SPACER
3 54-146951 CLIP
4 90435 MOUNT
5 12-21249 WASHER
6 11-8267089 NUT, (.250-28)
7 84-88807A19 CABLE ASSEMBLY
8 14637 GROMMET
9 23-14636 BUSHING
10 10-28667 SCREW, (.250-20 x 1.00) Stainless Steel
11 13-26992 LOCKWASHER, (.250) Stainless Steel
12 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
13 13202A4 MODULE ASSEMBLY, Water Sensor
14 84-88807A18 CABLE ASSEMBLY (BLACK)
15 10-37571 SCREW, (.190-32 x .500)
16 12-89302 WASHER, (.203 x .406 x .040)
17 84-98866A25 HARNESS ASSEMBLY, ECU And Injectors
18 84-87895A4 CABLE ASSEMBLY Comment: (150/175)
19 832948A1 CONNECTOR ASSEMBLY
20 54-816311T TIE STRAP, (8.00 Inches)
▶EXHAUST MANIFOLD AND EXHAUST PLATE (43 parts) EXHAUST MANIFOLD AND EXHAUST PLATE
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 27-190503 GASKET
2 827323A2 DIVIDER PLATE
3 26-814754 SEAL, (12.50 Inches)
4 54-814634 CLAMP
5 10-8263561 SCREW AND WASHER, (.312-18 x 1.500)
6 22-8144301 FITTING, (.500-14)
7 22-920071 FITTING, (.250-18) (90 DEGREES)
8 32-8M0108355 HOSE, (57.00 Inches Bulk), Cut to 23-1/2 Inches
9 54-816311T TIE STRAP, (8.00 Inches)
10 8M0039767 COVER
11 10-74824 SCREW, (.312-18 x 1.250)
12 27-78690002 GASKET
13 10-69570 SCREW, (#10-16 x .750)
14 12-76451 WASHER
15 144791 DIAPHRAGM
16 16496 DEFLECTOR, Water
17 16497A1 PLATE
18 24-64878 SPRING
19 12-85303 WASHER
20 14480 POPPET
21 25-64872 GROMMET
22 65848 CARRIER
23 27-991764 GASKET
24 18260T2 PLATE ASSEMBLY, Exhaust
25 22-89772Q1 CONNECTOR, (.125-27) (STRAIGHT)
26 17-43044 PIN, Dowel - Without Hole (.375 x .625)
27 8M0043164 SEAL
28 680101 BRACKET
29 10-878608 SCREW, (#10-16 x .500)
30 12-20553 WASHER, (.406 x .734 x .063)
31 11-69254 NUT
32 23-27132 BUSHING
33 25-8M0179867 GROMMET
34 25-19565002 GROMMET
35 10-66727 SCREW, (.312-18 x 1.250)
36 10-68783 SCREW, (.312-18 x 2.50)
37 10-898833 SCREW, (.375-16 x 3.50)
38 812905T BRACKET ASSEMBLY, Front
39 10-8055571 SCREW, (.3125-18 x .50)
40 12-187031 WASHER
41 25-18778001 GROMMET
42 18578T09 BRACKET ASSEMBLY, Rear
▶Electrical Components (58 parts) Electrical Components
Ref OEM Part # Part Name
1 850295T4 PLATE
2 339-856991A1 COIL KIT
3 84-821945A63 CABLE ASSEMBLY, Hi Tension
4 85-63709A1 BOOT/TERMINAL KIT
5 33-858409 SPARK PLUG Comment: (MED/LT DUTY-CH#RC12MC4)
6 10-82129130 SCREW, (M6 x 30)
7 8M6000628 SENSOR
8 22-856594 FITTING, Barbed
9 856600 RETAINER
10 84-856567A1 HARNESS ASSEMBLY, Adaptor
11 54-816311T TIE STRAP, (8.00 Inches)
12 32-9912878 HOSE, (.187) (26.00 Inches Bulk), Cut to 15 Inches - To Block
13 825762 SENSOR, MAP
14 10-82129114 SCREW, (M6 x 14)
15 32-8M0054152 TUBING, (36.00 Inches Bulk), Cut to 28-1/2 Inches - to Air Handler
16 10-81893435 SCREW, (M8 x 35)
17 12-49436 WASHER
18 25-833155 GROMMET
19 23-8502341 BUSHING
20 10-82129114 SCREW, (M6 x 14)
21 84-819514A14 HARNESS ASSEMBLY, Trim
22 8M0207773 RELAY ASSEMBLY
23 NSS NOT SOLD SEPARATE, Decal-Trim Relay
24 828102 BRACKET
25 23-8M0214955 BUSHING
26 25-818967 GROMMET
27 10-82129125 SCREW, (M6 x 25)
28 54-816311T TIE STRAP, (8.00 Inches)
29 84-850385T7 HARNESS ASSEMBLY, Engine
30 84-856624A2 HARNESS ASSEMBLY (ALTERNATOR)
31 879346A49 HARNESS ASSEMBLY (DIRECT INJECTOR)
32 879346A50 HARNESS ASSEMBLY (FUEL INJECTOR)
33 88-812619 FUSE, Yellow - 20 Ampere
34 8289471 BRACKET, Fuse Holder
35 10-855634 SCREW (M4 X .7)
36 858891A22 ECU, Engine Control Unit Comment: (200)
37 830897 PAD
38 10-82130025 SCREW, (M6 x 25)
39 23-8318701 BUSHING
40 25-8M0190980 GROMMET
41 10-82130012 SCREW, (M6 x 12)
42 54-833136 CLIP
43 8331371 PLATE, Solenoid Mounting
44 10-82130012 SCREW, (M6 x 12)
45 84-88439A26 CABLE ASSEMBLY, Battery - Negative
46 10-82129114 SCREW, (M6 x 14)
47 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
48 25-822179 GROMMET
49 10-82129125 SCREW, (M6 x 25)
50 84-93388A14 CABLE ASSEMBLY, Yellow/Black
51 23-8M0214955 BUSHING
52 84-88439A25 CABLE ASSEMBLY, Battery - Positive
53 13-53166 LOCKWASHER, (.312)
54 11-8M0204668 NUT, (.312-18)
55 10-32,11-45076 NUT, Brass
56 10-32,11-813938 CAP NUT,
57 10-81893412 SCREW, (M8 x 12)
58 85-830233 BOOT, Insulator - Red
▶Exhaust Plate (40 parts) Exhaust Plate
Ref OEM Part # Part Name
- 27-832934A98 GASKET SET
1 832935A6 PLATE ASSEMBLY, Exhaust
2 27-8329335 GASKET
3 27-8329344 GASKET (LOWER)
4 8M0043157 SEAL
5 22-856963 CONNECTOR
6 22-8320761 ELBOW, Cylinder Block
7 22-36382 FITTING, (.250-18 x .62) Brass
8 21-817519A1 CHECK VALVE ASSEMBLY, Drain
9 17-43044 PIN, Dowel - Without Hole (.375 x .625)
10 22-8M0214961 FITTING
11 65663A2 COVER ASSEMBLY
12 10-81893435 SCREW, (M8 x 35)
13 814190 CARRIER
14 25-814191 GROMMET
15 814189 POPPET
16 24-64878 SPRING
17 65664A1 PLATE ASSEMBLY
18 27-88907003 GASKET
19 648771 DIAPHRAGM
20 12-76451 WASHER
21 10-69570 SCREW, (#10-16 x .750)
22 10-81893435 SCREW, (M8 x 35)
23 850306A04 BOOT, Idle Exhaust
24 54-850896 CLAMP, (28.6)
25 22-8M0077650 FITTING, Tell-Tale
26 19-821908 PLUG
27 12-821915 WASHER
28 22-821952 FITTING
29 8219631 CHECK VALVE
30 25-30641 O-RING, (.299 x .103)
31 11-401386 NUT, (M6)
32 8539682 SLIDE
33 11-401386 NUT, (M6)
34 883142A03 SHIFT LINK
35 23-42994 BUSHING
36 8240703 SHIFT SHAFT, Upper Comment: (XX-LONG)
37 23-48237 BUSHING
38 43585 COUPLING
39 32-859626A1 HOSE (INLET)
▶FLYWHEEL/STARTER MOTOR (24 parts) FLYWHEEL/STARTER MOTOR
Ref OEM Part # Part Name
1 18896A1 COVER KIT
2 79022 MARKER
3 10-37572 SCREW, (.190-32 x .380)
4 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
5 19-45907 PLUG, Yellow
6 11-52901 NUT, (.625-18)
7 12-33001 WASHER, (.641 x 1.250 x .190)
8 271-859238T16 FLYWHEEL
9 398-9610A19 STATOR
10 10-90045 SCREW, (#10-32 x 1.375)
11 10,13-26996 LOCKWASHER, Stainless Steel
12 96455A9 PLATE ASSEMBLY, Trigger
13 50-893893 STARTER MOTOR ASSEMBLY
14 23-8M0034918 COLLAR
15 8M0043376 STOP, Rubber
16 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
17 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
18 84-93388A14 CABLE ASSEMBLY (BLACK)
19 13-26992 LOCKWASHER, (.250) Stainless Steel
20 11-94330 NUT, (.250-20) Brass
21 NSS NOT SOLD SEPARATE, Decal-Timing
22 NSS NOT SOLD SEPARATE, Decal-In Gear Idle
23 37-8272822 DECAL, Warning, High Voltage
24 37-881865 DECAL, Caution, Start In Gear
▶FUEL LINES (26 parts) FUEL LINES
Ref OEM Part # Part Name
- 27-815791A92 GASKET SET, Engine
1 32-82381335 TUBING, (15.00 Inches Bulk) (4-1/2 IN.)
2 54-816311T TIE STRAP, (8.00 Inches)
3 22-818993 CONNECTOR, Tee
4 32-830760 HOSE
5 22-8189941 CHECK VALVE
6 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (2 IN.)
7 32-830762 HOSE
8 35-816296Q2 FILTER, Fuel
9 32-8M0108355 HOSE, (57.00 Inches Bulk) (11 IN.)
10 32-8M0108355 HOSE, (57.00 Inches Bulk) (4-1/2 IN.)
11 27-828292 GASKET
12 16-270372 STUD, (.250-28 x 1.125)
13 13-26992 LOCKWASHER, (.250) Stainless Steel
14 11-8267089 NUT, (.250-28)
15 10-55715 SCREW, (.250-20 x .880)
16 32-892024122 TUBING, (20.00 Feet Bulk) (9 IN.)
17 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (4-1/4 IN.)
18 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (26 IN.)
19 42859A2 VALVE ASSEMBLY, Enrichner
20 54-633003 CLAMP
21 10-73286 SCREW, (.250-20 x .500) Stainless Steel
22 32-9912688 TUBING, (36.00 Inches Bulk) (4-1/2 IN.)
23 32-9912688 TUBING, (36.00 Inches Bulk) (3-3/4 IN.)
24 86-45915 TERMINAL BLOCK
25 10-878607 SCREW, (#10-16 x .380)
▶FUEL MANAGEMENT SYSTEM (30 parts) FUEL MANAGEMENT SYSTEM
Ref OEM Part # Part Name
- 14817A31 MANAGEMENT ASSEMBLY, Fuel
1 8140111 BODY KIT
2 809086 O-RING
3 809092A1 SCREW KIT, Mounting
4 23-809078 COLLAR
5 25-88033 GROMMET
6 12-8090622 WASHER
7 12-8090621 WASHER
8 13-400256 LOCKWASHER
9 10-8090611 SCREW
10 10-809091 SCREW KIT
11 21-424811 VALVE
12 15445 FLOAT KIT
13 15446 VALVE KIT, Float
14 10-8140762 SCREW KIT
15 8140102 COVER KIT
16 22-8090851 ELBOW KIT
17 809087 ATTACHING KIT
18 8140122 REGULATOR KIT, Fuel Pressure
19 814233A02 SCHRADER VALVE KIT
20 32-8276943 TUBING KIT
21 809089 FITTING KIT, Fuel Pump
22 15029 O-RING AND SEAL KIT
23 809088T1 PUMP KIT, Fuel
24 808504T1 STRAINER KIT, Fuel
25 8090901 CONNECTION KIT
26 11-8237515 NUT, (M4)
27 8,13-26995 LOCKWASHER, Stainless Steel
28 11-400211 NUT, (M5) Stainless Steel
29 37-856985A11 DECAL, EPA Label Information Comment: (1999)
▶FUEL PUMP (31 parts) FUEL PUMP
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 NSS NOT SOLD SEPARATE, Fuel Pump Assembly
2 21-857005A1 DIAPHAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Check Valve-Rubber
5 NSS NOT SOLD SEPARATE, Retainer
6 NSS NOT SOLD SEPARATE, Spring
7 NSS NOT SOLD SEPARATE, Cap
8 NSS NOT SOLD SEPARATE, Spring
9 NSS NOT SOLD SEPARATE, Cap
10 NSS NOT SOLD SEPARATE, Diaphragm
11 27-8M0204705 GASKET, Base
12 NSS NOT SOLD SEPARATE, Gasket-Boost
13 NSS NOT SOLD SEPARATE, Gasket-Pulse
14 987752 PLATE
15 22-996642 ELBOW
16 10-82130050 SCREW, (M6 x 50), Pump to Crankcase
17 10-82104540 SCREW, (M5 x 40), Fuel Pump
18 144303 BASE
19 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk), Cut to 6 Inches
20 54-816311T TIE STRAP, (8.00 Inches)
21 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk), Cut to 10-1/2 Inches
22 22-822769 CONNECTOR
23 32-1350385 TUBING, (33.00 Inches Bulk), Cut to 15-1/2 Inches
24 32-1350385 TUBING, (33.00 Inches Bulk), Cut to 19 Inches
25 35-18458Q4 FILTER KIT
26 8M0204710 PROBE
27 13170A3 BASE
28 22-89771Q2 CONNECTOR, (.250-18) (STRAIGHT)
29 22-136071 ELBOW
30 10-455611 SCREW, (.250-20 x 1.120)
▶Flywheel/Alternator (16 parts) Flywheel/Alternator
Ref OEM Part # Part Name
1 8M6013461 ALTERNATOR
2 24-8523742 SPRING
3 23-42139 BUSHING
4 850291T3 BELT TENSIONER
5 23-8525622 BUSHING
6 10-4007180 SCREW, (M10 x 45)
7 8M6005030 PULLEY
8 10-4010835 SCREW, (M10 x 35) Hex Flange - Stainless Steel
9 57-828507Q01 BELT
10 283-850293T2 FLYWHEEL
11 11-42979 NUT, (M16)
12 12-33001 WASHER, (.641 x 1.250 x .190)
13 19-45907 PLUG, Yellow
14 12-4002319 WASHER
15 11-401386 NUT, (M6)
16 84-88807A45 CABLE ASSEMBLY
▶Fuel Management System (22 parts) Fuel Management System
Ref OEM Part # Part Name
- 14817A31 MANAGEMENT ASSEMBLY, Fuel
1 8276922 COVER
2 84-15443 HARNESS KIT
3 26-18792 SEAL
4 15029 O-RING AND SEAL KIT
5 827699T2 FUEL RAIL
6 18715T INJECTOR, Fuel
7 35-17422 FILTER
8 827696 RETAINER KIT
9 8276933 THROTTLE BODY
10 8090572 JOINT KIT
11 8276891 LINK KIT
12 827697 LEVER KIT, Link
13 10-827698 SCREW KIT
14 10-8276981 SCREW KIT
15 22-8090851 ELBOW KIT
16 814233A02 SCHRADER VALVE KIT
17 8142332 FMA JOINT KIT
18 32-827694A01 HOSE KIT
19 67748 ROLLER
20 10-845674 SCREW, (.250-20 x 4)
21 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
▶Fuel Pump (25 parts) Fuel Pump
Ref OEM Part # Part Name
- 27-832934A98 GASKET SET
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Check Valve
5 NSS NOT SOLD SEPARATE, Retainer
6 NSS NOT SOLD SEPARATE, Spring
7 NSS NOT SOLD SEPARATE, Cap
8 NSS NOT SOLD SEPARATE, Spring
9 NSS NOT SOLD SEPARATE, Cap
10 NSS NOT SOLD SEPARATE, Diaphragm
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 27-8M0204705 GASKET
14 987752 PLATE
15 22-856827 FITTING, To Block
16 10-82130050 SCREW, (M6 x 50)
17 144303 BASE
18 54-816311T TIE STRAP, (8.00 Inches)
19 32-856818 HOSE, To Vapor Separator Fuel Inlet Fitting
20 23-85686953 SLEEVE, (27.00 Inches Bulk) (10-1/2 IN.)
21 32-8M0064778 HOSE
22 54-8M0214964 CLAMP, Hose (15.3)
23 22-822769 CONNECTOR
24 54-8589016 CLAMP
▶Fuel Rail Components (21 parts) Fuel Rail Components
Ref OEM Part # Part Name
1 852395T5 FUEL RAIL (STARBOARD) W/OUT INJECTORS
2 852394T5 FUEL RAIL (PORT) W/OUT INJECTORS
3 804521 SCHRADER VALVE KIT (AIR AND FUEL)
4 804516 FITTING (AIR INLET)
5 804515 FITTING (FUEL INLET)
6 804524 CLAMP (FITTING RETAINER)
7 10-804525001 SCREW PACKAGE, (M5 x 8) (2 Per)
8 804526 SCREW PACKAGE, (M5 x 16) (2 Per)
9 804535001 COVER (TRACKER VALVE)
10 24-804534 SPRING (TRACKER VALVE)
11 804533 DIAPHRAGM ASSEMBLY (TRACKER VALVE)
12 25-804536 O-RING (TRACKER COVER)
13 804520 FITTING (AIR/FUEL) STARBOARD
14 804522 CLAMP (INJECTOR)
15 8M0222157 INJECTOR (FUEL)
16 25-804530 O-RING KIT (LARGE) 6 PER KIT
17 25-804529 O-RING KIT (SMALL) 6 PER KIT
18 804518 FITTING (AIR BYPASS)
19 804517 FITTING (FUEL BYPASS)
20 25-804531 O-RING (2 PER KIT)
21 804532 O-RING KIT (16 PER KIT)
▶Fuel Rails (33 parts) Fuel Rails
Ref OEM Part # Part Name
- 854199A99 POWERHEAD ASSEMBLY Comment: (225)
1 8M0063279 COMPRESSOR ASSEMBLY, Air Comment: SN# 0G911720 & Up
2 10-85593912 SCREW, (M6 x 12)
3 8M0175171 PULLEY
4 10-81893450 SCREW, (M8 x 50)
5 852394T5 FUEL RAIL (PORT)
6 8M6001743 INJECTOR
7 12-828694A1 WASHER ASSEMBLY, Cupped
8 54-816311T TIE STRAP, (8.00 Inches)
9 32-8M0064785 HOSE, FUEL/AIR BALANCE
10 23-85686953 SLEEVE, (27.00 Inches Bulk)
11 852395T5 FUEL RAIL (STARBOARD)
12 32-8M0108355 HOSE, (57.00 Inches Bulk) (4-1/2 IN.) To Air Handler
13 21-826810 CHECK VALVE
14 32-85682931 TUBING (9 IN.)
15 54-816311T TIE STRAP, (8.00 Inches)
16 32-856839 TUBING, To Tell Tale
17 10-82104510 SCREW, (M5 x 10)
18 54-46997 CLAMP
19 16-8M0063255 STUD, (M10 x 91)
20 11-826292 NUT, (M10) Brass/Nickel Plated
21 32-8M0064781 HOSE, Fuel Supply - To Vapor Separator
22 23-85686953 SLEEVE, (27.00 Inches Bulk)
23 32-85466755 HOSE (2 IN.) Fuel Return - To Fuel Cooler
24 32-8568201 HOSE, To Strainer in top of Block Comment: SN# 0G911719 & Below
25 32-85833939 TUBING, (15.00 Inches Bulk), To Fuel Cooler Comment: SN# 0G911720 & Up
26 32-856952 TUBING, Air Dump - To Adaptor Plate
27 54-850241 CLAMP (14.0)
28 54-8M0204696 CLAMP
29 54-8M0214964 CLAMP, Hose (15.3)
30 32-8567631 HOSE ASSEMBLY
31 23-85687631 SLEEVE, (16.00 Inches)
32 22-8567411 FITTING
▶GEAR HOUSING CHART (1 parts) GEAR HOUSING CHART
Ref OEM Part # Part Name
- 1647-9148T86 GEAR HOUSING ASSEMBLY, Complete (4.75 Inch/120.65 mm Torpedo Diameter) Comment: (X-LONG)(BLACK) COUNTER ROTATION
▶GEAR HOUSING(DRIVESHAFT)(STANDARD/COUNTER ROTATION) (49 parts) GEAR HOUSING(DRIVESHAFT)(STANDARD/COUNTER ROTATION)
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
1 1647-9148T93 GEAR HOUSING ASSEMBLY, Basic
2 22-85822A10 CONNECTOR ASSEMBLY
3 17-43044 PIN, Dowel - Without Hole (.375 x .625)
4 16-8M0034464 STUD, (.438 x 3.82 Inches)
5 16-8M0133358 STUD, (.437-14/.437-20 x 2.060)
6 16-8M0034463 STUD, (.312-18/.324-24 x 3.380)
7 16-306671 STUD, (.250-20/.250-28 x 3.125)
8 8M0039169 FILLER BLOCK
9 31-42647A1 BEARING ASSEMBLY, Roller
10 97-826134Q ANODE
11 10-4000333 SCREW, (M6 x 40)
12 11-401386 NUT, (M6)
13 NSS NOT SOLD SEPARATE, Pinion Gear (Part of 43-828174A2 or 43-828701A1) Comment: (1.87:1 GEAR RATIO-15TEETH)
14 12-92721 WASHER Comment: (Included With Forward Gear Set)
15 11-35921 NUT, (.625-18) Comment: (Included With Forward Gear Set)
16 15-42637A1 SHIM SET Comment: (Included With Forward Gear Set)
17 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain
18 10-79953Q04 SCREW KIT, (.375-16 x .250)
19 12-191833 WASHER, Fiber
20 56762 TIE STRAP, (4.00 Inches)
21 789022 SHIFT SHAFT
22 25-25439 O-RING, (.862 x .103)
23 23-77631A2 BUSHING ASSEMBLY
24 26-8M0204708 SEAL, Oil
25 12-77674 WASHER
26 45-897625T DRIVESHAFT Comment: (X-LONG)
27 31-8M0146566 BEARING, Roller
28 NSS NOT SOLD SEPARATE, Cup
29 8245191 RETAINER
30 46-8M0077147 BASE ASSEMBLY, Water Pump
31 27-8M0204678 GASKET
32 25-8M0142854 O-RING, (2.175 x .175)
33 26-89238 SEAL, Oil
34 26-16977 SEAL, Oil
35 27-8M0090319 GASKET
36 27-858524 GASKET
37 8M0204677 FACE PLATE
38 46-96148T1 BODY ASSEMBLY, Water Pump
39 48752T INSERT
40 26-38970 SEAL
41 47-89984T3 IMPELLER
42 28-8M0214992 KEY
43 10-8M0215009 SCREW, (#14-8 x 2.25)
44 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
45 11-8267119 NUT, (.250-28)
46 12-36001 WASHER
47 11-13436 NUT
48 23-29804T SLEEVE
▶GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION) (40 parts) GEAR HOUSING(PROP SHAFT)(COUNTER ROTATION)
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
1 1647-9148T93 GEAR HOUSING ASSEMBLY, Basic
49 89594A1 FOLLOWER ASSEMBLY
50 789562 SHIFT CAM
51 828287 ROD
52 15-44491A1 SHIM SET
53 828830A2 ADAPTOR ASSEMBLY, Bearing
54 31-814653T BEARING ASSEMBLY, Needle Rollers
55 12-815481 THRUST WASHER
56 31-815480 BEARING, Thrust
57 43-828702A2 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1)
58 31-15844 BEARING ASSEMBLY, Roller
59 24-30893 SPRING
60 52-859340T CLUTCH, Sliding
61 17-8M0100263 PIN, Cross
62 17-828356 PIN, Detent
63 44-828951 PROPELLER SHAFT
64 43-828701A1 GEAR ASSEMBLY, Forward - 15/28 Comment: (1.87:1)
65 23-1761526 SPACER SHIM, (.230)
66 31-815480 BEARING, Thrust
67 12-815481 THRUST WASHER
68 828831A3 ADAPTOR ASSEMBLY, Bearing
69 31-814653T BEARING ASSEMBLY, Needle Rollers
70 12-18448 THRUST WASHER
71 31-15842 BEARING, Thrust
72 8182911 RACE, Thrust
73 814605 KEEPER
74 25-8M0214920 O-RING
75 818290A4 CARRIER ASSEMBLY, Bearing
76 31-30956T BEARING, Needle
77 26-14077 SEAL, Oil (INSIDE)
78 26-8M0204670 SEAL (OUTSIDE)
79 14-183231 TAB WASHER
80 28-30281 KEY
81 8M2011027 RETAINER
82 97-76214Q5 ANODE KIT Comment: (TRACKER/XR6/MAG III/175 /200 LONG)
83 10-8M0204686 SCREW, (.437-14 x 1.750)
84 10-65210 SCREW, (.375-16 x 1.00)
85 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
86 11-8M0204653 NUT, (.437-20) Stainless Steel
▶GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION) (31 parts) GEAR HOUSING(PROP SHAFT)(STANDARD ROTATION)
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
1 1647-9148T93 GEAR HOUSING ASSEMBLY, Basic
49 89594A1 FOLLOWER ASSEMBLY
50 789562 SHIFT CAM
51 828287 ROD
52 43-878613A2 GEAR SET Comment: (1.87:1 - 15/28)
53 15-44491A1 SHIM SET (.006-7-9-10-20)
54 31-30894A1 BEARING SET, Cup And Cone
55 31-30895T BEARING, Needle
56 52-859340T CLUTCH, Sliding
57 17-8M0100263 PIN, Cross
58 17-828356 PIN, Detent
59 24-30893 SPRING
60 44-94148 PROPELLER SHAFT
61 43-828175A1 GEAR ASSEMBLY, Reverse - 15/28 Comment: (1.87:1)
62 23-824108 SPACER
63 681001 RING, Thrust
64 30-88957T BEARING ASSEMBLY, Ball
65 25-8M0214920 O-RING
66 43567T1 CARRIER ASSEMBLY, Bearing
67 31-30956T BEARING, Needle
68 26-14077 SEAL, Oil (INSIDE)
69 26-8M0204670 SEAL (OUTSIDE)
70 28-30281 KEY
71 14-79447 TAB WASHER
72 8M2011027 RETAINER
73 97-76214Q5 ANODE KIT
74 10-8M0204686 SCREW, (.437-14 x 1.750)
75 10-65210 SCREW, (.375-16 x 1.00)
76 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
77 11-8M0204653 NUT, (.437-20) Stainless Steel
▶Gear Housing Chart (1 parts) Gear Housing Chart
Ref OEM Part # Part Name
- 45-826353A1 EXTENSION KIT, Driveshaft Comment: XX-LONG-30 IN.
▶Gear Housing, Driveshaft - Counter Rotation (47 parts) Gear Housing, Driveshaft - Counter Rotation
Ref OEM Part # Part Name
- 47-8M0100526 REPAIR KIT, Water Pump Impeller
1 1623-859399T18 GEAR HOUSING ASSEMBLY Comment: (BASIC-BLACK)
2 17-379721 PIN
3 821526001 FILLER BLOCK
4 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain
5 12-191833 WASHER, Fiber
6 97-826134Q ANODE
7 10-4000333 SCREW, (M6 x 40)
8 11-401386 NUT, (M6)
9 31-42647A1 BEARING ASSEMBLY, Roller
10 17-43044 PIN, Dowel - Without Hole (.375 x .625)
11 10-79953Q04 SCREW KIT, (.375-16 x .250)
12 12-191833 WASHER, Fiber
13 22-85822A6 CONNECTOR Comment: (XX-Long)
14 56762 TIE STRAP, (4.00 Inches)
15 NSS NOT SOLD SEPARATE, Pinion Gear (Part of 43-828695A1) Comment: (1.75:1 - 12/21)
16 12-92721 WASHER
17 11-35921 NUT, (.625-18)
18 23-815921A4 BUSHING ASSEMBLY
19 26-8M0204708 SEAL, Oil
20 25-8M0214927 O-RING, (.799)
21 10-1993716 SCREW, (M6 x 16)
22 12-77674 WASHER
23 824145 SHIFT SHAFT (LOWER)
24 45-8M0140442 DRIVESHAFT (LOWER)
25 28-8M0204723 KEY
26 15-42637A1 SHIM SET
27 31-8M0146566 BEARING, Roller
28 NSS NOT SOLD SEPARATE, Cup
29 8245191 RETAINER
30 8M0214948 CARRIER ASSEMBLY
31 25-8M0142854 O-RING, (2.175 x .175)
32 26-8M0214939 SEAL, Oil
33 26-8M0214939 SEAL, Oil
34 817275A1 PUMP ASSEMBLY, Water
35 26-816575A2 SEAL KIT
36 27-430331 GASKET
37 27-8172771 GASKET
38 8M0204709 FACEPLATE
39 47-43026T2 IMPELLER
40 10-1993716 SCREW, (M6 x 16)
41 832942A1 COUPLING ASSEMBLY
42 25-8M0204645 O-RING, (.796 x .139)
43 25-8M0204654 O-RING, (1.046)
44 45-826353A1 EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) SEE NOTE
45 823902 COUPLING
46 NSS NOT SOLD SEPARATE, Decal-Counter Rotation
▶Gear Housing, Driveshaft - Standard Rotation (46 parts) Gear Housing, Driveshaft - Standard Rotation
Ref OEM Part # Part Name
- 47-8M0100526 REPAIR KIT, Water Pump Impeller
1 1623-859399T18 GEAR HOUSING ASSEMBLY Comment: (BASIC-BLACK)
2 17-379721 PIN
3 821526001 FILLER BLOCK
4 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain
5 12-191833 WASHER, Fiber
6 97-826134Q ANODE
7 10-4000333 SCREW, (M6 x 40)
8 11-401386 NUT, (M6)
9 31-42647A1 BEARING ASSEMBLY, Roller
10 17-43044 PIN, Dowel - Without Hole (.375 x .625)
11 10-79953Q04 SCREW KIT, (.375-16 x .250)
12 12-191833 WASHER, Fiber
13 22-85822A6 CONNECTOR Comment: (XX-LONG)
14 56762 TIE STRAP, (4.00 Inches)
15 NSS NOT SOLD SEPARATE, Pinion Gear (Part of 43-828168A2) Comment: (1.75:1 - 12/21)
16 12-92721 WASHER
17 11-35921 NUT, (.625-18)
18 23-815921A4 BUSHING ASSEMBLY
19 26-8M0204708 SEAL, Oil
20 25-8M0214927 O-RING, (.799)
21 10-1993716 SCREW, (M6 x 16)
22 12-77674 WASHER
23 824145 SHIFT SHAFT (LOWER)
24 45-8M0140442 DRIVESHAFT (LOWER)
25 28-8M0204723 KEY
26 15-42637A1 SHIM SET
27 31-8M0146566 BEARING, Roller
28 NSS NOT SOLD SEPARATE, Cup
29 8245191 RETAINER
30 8M0214948 CARRIER ASSEMBLY
31 25-8M0142854 O-RING, (2.175 x .175)
32 26-8M0214939 SEAL, Oil
33 26-8M0214939 SEAL, Oil
34 817275A1 PUMP ASSEMBLY, Water
35 26-816575A2 SEAL KIT
36 27-430331 GASKET
37 27-8172771 GASKET
38 8M0204709 FACEPLATE
39 47-43026T2 IMPELLER
40 10-1993716 SCREW, (M6 x 16)
41 832942A1 COUPLING ASSEMBLY
42 25-8M0204645 O-RING, (.796 x .139)
43 25-8M0204654 O-RING, (1.046)
44 45-826353A1 EXTENSION KIT, Driveshaft Comment: (XX-LONG-30 IN.) SEE NOTE
45 823902 COUPLING
▶Gear Housing, Propeller Shaft - Counter Rotation (38 parts) Gear Housing, Propeller Shaft - Counter Rotation
Ref OEM Part # Part Name
- 26-816575A4 SEAL KIT, Gear Housing
1 1623-859399T18 GEAR HOUSING ASSEMBLY Comment: (BASIC-BLACK)
47 8M0226861 SHIFT CRANK
48 8M0235940 SPOOL ASSEMBLY
49 NSS NOT SOLD SEPARATE, Spool
50 NSS NOT SOLD SEPARATE, Sleeve
51 NSS NOT SOLD SEPARATE, Cotter Pin
52 15-44491A1 SHIM SET
53 828830A2 ADAPTOR ASSEMBLY, Bearing
54 31-814653T BEARING ASSEMBLY, Needle Rollers
55 12-815481 THRUST WASHER
56 31-815480 BEARING, Thrust
57 43-828696T2 GEAR ASSEMBLY, Reverse Comment: (1.75:1 - 12/21)
58 31-15844 BEARING ASSEMBLY, Roller
59 24-30893 SPRING
60 52-859340T CLUTCH, Sliding
61 17-8M0100263 PIN, Cross
62 17-828356 PIN, Detent
63 44-8M0140448 PROPELLER SHAFT
64 43-828695A1 GEAR SET, Forward/Pinion (12/21) Comment: (1.75:1)
65 23-1761526 SPACER SHIM, (.230)
66 31-815480 BEARING, Thrust
67 12-815481 THRUST WASHER
68 828831A3 ADAPTOR ASSEMBLY, Bearing
69 31-814653T BEARING ASSEMBLY, Needle Rollers
70 12-18448 THRUST WASHER
71 31-15842 BEARING, Thrust
72 8182911 RACE, Thrust
73 814605 KEEPER
74 25-8M0214920 O-RING
75 818290T8 CARRIER ASSEMBLY, Bearing
76 31-30956T BEARING, Needle
77 26-14077 SEAL, Oil (INSIDE)
78 26-8M0204670 SEAL (OUTSIDE)
79 14-18323 TAB WASHER
80 8M2011027 RETAINER
81 97-76214Q5 ANODE KIT
82 10-8M0204686 SCREW, (.437-14 x 1.750)
▶Gear Housing, Propeller Shaft - Standard Rotation (31 parts) Gear Housing, Propeller Shaft - Standard Rotation
Ref OEM Part # Part Name
- 26-816575A4 SEAL KIT, Gear Housing
1 1623-859399T18 GEAR HOUSING ASSEMBLY Comment: (BASIC-BLACK)
46 8M0226861 SHIFT CRANK
47 8M0235940 SPOOL ASSEMBLY
48 NSS NOT SOLD SEPARATE, Shift Spool
49 NSS NOT SOLD SEPARATE, Cotter Pin
50 NSS NOT SOLD SEPARATE, Sleeve
51 43-859321A3 GEAR ASSEMBLY, Forward Comment: (1.75:1 - 12/21)
52 15-44491A1 SHIM SET
53 31-30894A1 BEARING SET, Cup And Cone
54 NSS NOT SOLD SEPARATE, Cup
55 53-856823 RING, Retaining
56 31-30895T BEARING, Needle
57 24-30893 SPRING
58 52-859340T CLUTCH, Sliding
59 17-828356 PIN, Detent
60 17-8M0100263 PIN, Cross
61 44-8M0140440 PROPELLER SHAFT
62 43-859322A1 GEAR ASSEMBLY, Reverse Comment: (1.75:1 - 12/21)
63 23-824108 SPACER
64 681001 RING, Thrust
65 30-88957T BEARING ASSEMBLY, Ball
66 25-8M0214920 O-RING
67 818763T11 CARRIER ASSEMBLY, Bearing
68 31-30956T BEARING, Needle
69 26-14077 SEAL, Oil (INSIDE)
70 26-8M0204670 SEAL (OUTSIDE)
71 14-18323 TAB WASHER
72 8M2011027 RETAINER
73 97-76214Q5 ANODE KIT
74 10-8M0204686 SCREW, (.437-14 x 1.750)
▶IGNITION COIL/VOLTAGE REGULATOR (31 parts) IGNITION COIL/VOLTAGE REGULATOR
Ref OEM Part # Part Name
1 195872 MOUNTING PLATE
2 16-33778 STUD
3 23-19661 BUSHING
4 13-26992 LOCKWASHER, (.250) Stainless Steel
5 11-8267119 NUT, (.250-28)
6 84-88807A35 CABLE ASSEMBLY
7 8M0084173 REGULATOR, Voltage
8 13541 PLUG, Male
9 84-69739A7 HARNESS ASSEMBLY (#2,4 & 6)
10 54-816311T TIE STRAP, (8.00 Inches)
11 43542 COVER
12 10-90048 SCREW, (#10-32 x 2.125)
13 10-32,11-90078 NUT,
14 84-88807A13 CABLE ASSEMBLY
15 10-69022 SCREW, (#10-32 x .500) Stainless Steel
16 339-832757A4 COIL KIT
17 10-32,11-45076 NUT, Brass
18 84-813715A9 CABLE ASSEMBLY, High Tension
19 85-63709A1 BOOT/TERMINAL KIT
20 33-896329885 SPARK PLUG (NGK #BUZ8H -CANADA/BELGIUM)
21 84-824912A8 CABLE ASSEMBLY (BLACK- 6-1/2 IN.)
22 84-826802A4 HARNESS ASSEMBLY
23 8M0207773 RELAY ASSEMBLY
24 828102 BRACKET
25 23-8M0214955 BUSHING
26 25-818967 GROMMET
27 NSS NOT SOLD SEPARATE, Decal-Trim Relay
28 12-35950 WASHER, (.273 x .437 x .031) Stainless Steel
29 11-13855A1 NUT/SCREW KIT
30 10-F2030 SCREW, (.250-20 x 1.250) Stainless Steel
31 NSS NOT SOLD SEPARATE, Decal-Assembled in Mexico
▶INSTRUMENTATION (12 parts) INSTRUMENTATION
Ref OEM Part # Part Name
1 87-19674A1 SWITCH ASSEMBLY, Lanyard
2 10-18303 SCREW, (.190-16 x 1.750) Stainless Steel
3 813679 ADAPTER
4 15920Q54 LANYARD ASSEMBLY
5 10-32866 SCREW, (#10-32 x 2.00) Stainless Steel
6 18321 CLAMP, Mounting
7 12-24676 WASHER, (.200 x .440 x .032)
8 10-32,11-68219 NUT, Stainless Steel
9 79146 RETAINER
10 54-816311T TIE STRAP, (8.00 Inches)
11 812497A2 DIODE ASSEMBLY
12 84-11149A2 CABLE ASSEMBLY, (6.00 Inches)
▶Instrumentation (19 parts) Instrumentation
Ref OEM Part # Part Name
1 87-19674A1 SWITCH ASSEMBLY, Lanyard
2 10-18303 SCREW, (.190-16 x 1.750) Stainless Steel
3 813679 ADAPTER
4 15920Q54 LANYARD ASSEMBLY
5 10-32866 SCREW, (#10-32 x 2.00) Stainless Steel
6 18321 CLAMP, Mounting
7 12-24676 WASHER, (.200 x .440 x .032)
8 10-32,11-68219 NUT, Stainless Steel
9 79146 RETAINER
10 54-816311T TIE STRAP, (8.00 Inches)
11 812497A2 DIODE ASSEMBLY
12 84-11149A2 CABLE ASSEMBLY, (6.00 Inches)
13 79-859699A1 WARNING GAUGE KIT
14 850020 CLAMP
15 8,13-825361 LOCKWASHER, Star
16 8-32,11-26419 NUT, Brass
17 88-15163 LAMP
18 88-79888 SOCKET, Light Bulb
19 84-835359A1 CABLE ASSEMBLY, (20.00 Feet)
▶JET COMPONENTS (25 parts) JET COMPONENTS
Ref OEM Part # Part Name
- 26-89238A2 SEAL KIT
1 10-88447 SCREW, (.190-32 x 1.62)
2 12-38833 WASHER
3 23-94304 SPACER
4 13381 PLATE
5 821889A30 REV LIMITER
6 84-823147A5 HARNESS ASSEMBLY, Adaptor - Rev Limiter
7 46-8M0077147 BASE ASSEMBLY, Water Pump
8 27-8M0204678 GASKET
9 26-89238 SEAL, Oil
10 26-16977 SEAL, Oil
11 27-8M0090319 GASKET
12 27-858524 GASKET
13 8M0204677 FACE PLATE
14 46-96148T1 BODY ASSEMBLY, Water Pump
15 48752T INSERT
16 26-38970 SEAL
17 47-89984T3 IMPELLER
18 28-8M0214992 KEY
19 10-8M0215009 SCREW, (#14-8 x 2.25)
20 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
21 11-8267119 NUT, (.250-28)
22 10-19924275 SCREW, (.312-18 x 2.75)
23 12-36001 WASHER
24 23-29804T SLEEVE
▶JET PUMP ASSEMBLY (29 parts) JET PUMP ASSEMBLY
Ref OEM Part # Part Name
- 856143A3 JET PUMP ASSEMBLY
1 803145T HOUSING, Pump
2 32-827490 HOSE, Lube
3 10-848497 SCREW, (.312-18 x 1.00)
4 16-855840 STUD, (.312-18 x 1.81)
5 11-82670910 NUT, (.312-18)
6 85576890 HOUSING, Intake
7 855771 LINER
8 45-8M0084524 SHAFT, Drive
9 23-8271891 SLEEVE
10 11-8271901 NUT
11 47-803985T IMPELLER
12 12-36001 WASHER
13 28-801405875 KEY
14 15-801404875 SHIM, Impeller
15 14-801403875 TAB WASHER
16 10-19923062 SCREW, (.250-20 x .625)
17 10-60411 SCREW, (.312-18 x 1.250)
18 801410 BRACKET, Cable Support
19 11-82670910 NUT, (.312-18)
20 17-801407 PIN, Dowel
21 16-786382 STUD, (.437-14/.437-20 x 3.120)
22 16-8M0133358 STUD, (.437-14/.437-20 x 2.060)
23 11-8M0204653 NUT, (.437-20) Stainless Steel
24 12-48926 WASHER
25 12-45176 WASHER, (.453 x .812 x .105) Stainless Steel
26 16-306671 STUD, (.250-20/.250-28 x 3.125)
27 10-68299 SCREW, (.375-16 x 3.00) Stainless Steel
28 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
▶MISCELLANEOUS INFORMATION (1 parts) MISCELLANEOUS INFORMATION
Ref OEM Part # Part Name
0 37-856985A11 DECAL, EPA Label Information Comment: (1999)
▶OIL INJECTION COMPONENTS (36 parts) OIL INJECTION COMPONENTS
Ref OEM Part # Part Name
1 12430A4 SENSOR ASSEMBLY
2 10-878609 SCREW, (#10-16 x .600)
3 56762 TIE STRAP, (4.00 Inches)
4 12335A1 BRACKET KIT
5 12323A1 CORD/HOOK KIT
6 1257-87421 TANK
7 36-43298A2 CAP ASSEMBLY
8 25-11332 O-RING, (2.225 x .210)
9 816190A4 HOUSING ASSEMBLY, Adapter
10 25-11332 O-RING, (2.225 x .210)
11 32-99802 TUBE
12 32-99439 HOSE, (114.00 Inches)
13 815699T PUMP ASSEMBLY, Oil
14 8141032 BUSHING, Worm
15 25-11379 O-RING
16 23-41429A2 BEARING ASSEMBLY
17 43-14563 GEAR, Driven
18 10-41507 SCREW, (#10-32 x 1.120)
19 1938512 LINK ASSEMBLY
20 32-82381335 TUBING, (15.00 Inches Bulk), Cut to 7 Inches
21 22-8M0207780 FITTING
22 NSS NOT SOLD SEPARATE, Plug
23 32-8M0108355 HOSE, (57.00 Inches Bulk), Cut to 6 Inches
24 994436 RESERVOIR
25 10-690201 SCREW, (#10-32 x .875)
26 12-42118 WASHER
27 25-42117 GROMMET
28 23-42116 BUSHING
29 32-82381455 TUBING, (25.00 Inches Bulk), Cut to 4-3/4 Inches
30 54-816311T TIE STRAP, (8.00 Inches)
31 36-43300A9 CAP ASSEMBLY
32 8M0187298 FLOAT ASSEMBLY
33 11-99265 PUSH NUT
34 27-43307T GASKET
35 NSS NOT SOLD SEPARATE, Decal-Reservoir Warning
36 NSS NOT SOLD SEPARATE, Decal-reservoir Warning
▶Oil Injection Components (33 parts) Oil Injection Components
Ref OEM Part # Part Name
1 1270-830889A1 TANK ASSEMBLY, Oil
2 NSS NOT SOLD SEPARATE, Decal-Reservoir
3 23-8260841 SPACER
4 10-58376 SCREW, (.164-18 x .375)
5 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
6 36-814449A3 CAP ASSEMBLY
7 27-42999T GASKET
8 87-12886A7 SWITCH ASSEMBLY
9 10-81893435 SCREW, (M8 x 35)
10 12-49436 WASHER
11 25-855362001 GROMMET
12 23-855364 BUSHING
13 32-8M0108355 HOSE, (57.00 Inches Bulk) (8 IN.)
14 22-8M0207780 FITTING
15 12335A1 BRACKET KIT
16 12323A1 CORD/HOOK KIT
17 1257-87421 TANK
18 36-43298A2 CAP ASSEMBLY
19 NSS NOT SOLD SEPARATE, Insert
20 25-11332 O-RING, (2.225 x .210)
21 816190A4 HOUSING ASSEMBLY, Adapter
22 25-11332 O-RING, (2.225 x .210)
23 32-99802 TUBE
24 32-99439 HOSE, (114.00 Inches)
25 54-816311T TIE STRAP, (8.00 Inches)
26 NSS NOT SOLD SEPARATE, Decal-Caution Remote Tank
27 10-81893445 SCREW (M8 X 45)
28 855841T2 COOLER, Fuel
29 23-8502341 BUSHING
30 25-833155 GROMMET
31 32-85466755 HOSE (25 IN.)
32 32-856819 HOSE Comment: SN# 0G911719 & Below
33 54-8M0214964 CLAMP, Hose (15.3) Comment: SN# 0G911719 & Below
▶POWER TRIM COMPONENTS (41 parts) POWER TRIM COMPONENTS
Ref OEM Part # Part Name
- 855998A11 POWER TRIM ASSEMBLY, Complete
1 811604F MANIFOLD ASSEMBLY
2 22-56800 PLUG, Pipe (.0625-27)
3 880952A03 CYLINDER ASSEMBLY
4 823553T ROD KIT, Trim Piston
5 878239A02 GUIDE KIT
6 811607A1 REPAIR KIT
7 811610A1 CHECK VALVE KIT
8 1100-8M0021648 GUIDE ASSEMBLY
9 878414T01 PISTON/ROD ASSEMBLY, Power Trim Comment: (STBD.)
10 35-12184A1 TRIM FILTER ASSEMBLY
11 893929A01 MANUAL RELEASE ASSEMBLY
12 53-815949001 E RING
13 811612A3 O-RING KIT
14 811617T1 PUMP
15 19-811613 PLUG ASSEMBLY
16 10-4000327 SCREW, (M6 x 14)
17 12-4002315 WASHER
18 811611 COVER
19 828710 DRIVE JOINT
20 878265A4 MOTOR ASSEMBLY Comment: (BREAKDOWN ON POWER TRIM MOTOR)
21 10-811616 SCREW Comment: (SHORT)
22 8M0142997 SHAFT ASSEMBLY
23 22-56800 PLUG, Pipe (.0625-27)
24 17-878267 PIN, Groove
25 17-821539 PIN, Trilobe
26 99625002 SHAFT
27 97-818298Q1 ANODE KIT
28 10-8M0204707 SCREW, (M6 x 25)
29 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
30 10-4000377 SCREW, (M10 x 30)
31 12-4002319 WASHER
32 54-26550 CLAMP
33 10-878609 SCREW, (#10-16 x .600)
34 8M0084613 C WASHER
35 8M0045383 STRIKER PLATE
36 13-58643 LOCKWASHER, (.375)
37 11-46335 NUT, (.375-24)
38 NSS NOT SOLD SEPARATE, Decal-Power Trim
39 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
40 54-816311T TIE STRAP, (8.00 Inches)
▶POWER TRIM MOTOR (4 parts) POWER TRIM MOTOR
Ref OEM Part # Part Name
- 878265A4 MOTOR ASSEMBLY
1 828714A1 BRUSH AND SEAL KIT
2 828713T1 ARMATURE KIT
3 828715A1 END FRAME (COMPLETE)
▶Power Trim Components (38 parts) Power Trim Components
Ref OEM Part # Part Name
- 855998A11 POWER TRIM ASSEMBLY, Complete
1 811604F MANIFOLD ASSEMBLY
2 22-56800 PLUG, Pipe (.0625-27)
3 880952A03 CYLINDER ASSEMBLY
4 823553T ROD, Trim Piston
5 878239A02 GUIDE KIT
6 811607A1 REPAIR KIT
7 811610A1 CHECK VALVE KIT
8 1100-8M0021648 GUIDE ASSEMBLY
9 878414T01 PISTON ASSEMBLY, Power Trim Comment: (STBD.)
10 35-12184A1 TRIM FILTER ASSEMBLY
11 893929A01 MANUAL RELEASE ASSEMBLY
12 53-815949001 E RING
13 811612A3 O-RING KIT
14 811617T1 PUMP
15 19-811613 PLUG ASSEMBLY
16 10-4000327 SCREW, (M6 x 14)
17 12-4002315 WASHER
18 811611 COVER
19 828710 DRIVE JOINT
20 878265A4 MOTOR ASSEMBLY Comment: (BREAKDOWN ON POWER TRIM MOTOR)
21 10-811616 SCREW Comment: (SHORT)
22 8M0142997 SHAFT ASSEMBLY
23 22-56800 PLUG, Pipe (.0625-27)
24 17-878267 PIN, Groove
25 17-821539 PIN, Trilobe
26 99625002 SHAFT
27 97-818298Q1 ANODE KIT
28 10-8M0204707 SCREW, (M6 x 25)
29 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
30 10-4000377 SCREW, (M10 x 30)
31 12-4002319 WASHER
32 54-26550 CLAMP
33 10-878609 SCREW, (#10-16 x .600)
34 8M0084613 C WASHER
35 37-435301 DECAL, Caution-Power Trim
36 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
37 54-816311T TIE STRAP, (8.00 Inches)
▶Power Trim Motor (4 parts) Power Trim Motor
Ref OEM Part # Part Name
- 878265A4 MOTOR ASSEMBLY
1 828714A1 BRUSH AND SEAL KIT
2 828713T1 ARMATURE KIT
3 828715A1 END FRAME (COMPLETE)
▶REED BLOCK AND CYLINDER HEAD (31 parts) REED BLOCK AND CYLINDER HEAD
Ref OEM Part # Part Name
- 813043T97 POWERHEAD ASSEMBLY Comment: (200)
1 900-8M0143213 CYLINDER HEAD
2 27-822844T05 GASKET
3 10-827426 SCREW Comment: (200)
4 17-63779 PIN, Dowel (.250 x .625)
5 27-8M0204714 GASKET
6 90390A1 COVER KIT
7 75692 THERMOSTAT
8 10-35386 SCREW, (.312-18 x 1.00)
9 22-687271 FITTING, (.250-18) 90 Degree - Brass
10 32-77653101 TUBING, (25.00 Inches), Cut to 12-3/4 Inches
11 22-68728 FITTING
12 54-816311T TIE STRAP, (8.00 Inches)
13 32-77653101 TUBING, (25.00 Inches), Cut to 11-1/2 Inches
14 32-77653101 TUBING, (25.00 Inches), Cut to 7-1/2 Inches
15 97465 SENDER, Temperature, Starboard
16 22-815914 T-FITTING
17 13536A6 SENSOR ASSEMBLY, Temperature, Port
18 137151 RETAINER
19 10-98257 SCREW, (.312-18 x .500)
20 826858 SENSOR, Knock (200)
21 10-32,11-45076 NUT, Brass
22 17735A2 ADAPTOR PLATE ASSEMBLY
23 10-28668 SCREW, (.250-20 x .875) Stainless Steel
24 27-146972 GASKET
25 855952T3 REED BLOCK
26 54-8M0024808 J CLIP
27 10-55715 SCREW, (.250-20 x .880)
28 10-90197 SCREW, (.250-20 x 1.125)
29 27-167371 GASKET
30 10-96529 SCREW, (.250-20 x 2.00)
▶STARTER MOTOR (11 parts) STARTER MOTOR
Ref OEM Part # Part Name
- 50-893893 STARTER MOTOR ASSEMBLY
1 90645 DRIVE KIT
2 13310T1 PINION ASSEMBLY, Drive
3 75660 PLATE
4 10-749681 THRU BOLT
5 NSS NOT SOLD SEPARATE, Washer (AMERICAN BOSCH #WA3122)
6 79216 ARMATURE
7 898265016 BRUSH/SPRING KIT
8 898265014 HOLDER
9 NSS NOT SOLD SEPARATE, Screw (AMERICAN BOSCH #02441-22-SC-30SM)
10 15386001 END CAP
▶SWIVEL BRACKET AND STEERING ARM (27 parts) SWIVEL BRACKET AND STEERING ARM
Ref OEM Part # Part Name
1 1499-8M0102865 SWIVEL BRACKET ASSEMBLY, Black
2 26-87735 SEAL, Oil (LOWER)
3 23-818764 BUSHING
4 23-816039 SPACER
5 25-8M0214926 O-RING
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 12-816432 THRUST WASHER
9 10-8M0176309 SCREW, (.437-20 x 7.50)
10 77326 MOUNT
11 12-66921 WASHER
12 12-78688 WASHER
13 11-8M0204653 NUT, (.437-20) Stainless Steel
14 92876A12 LINK ASSEMBLY, Steering
15 10-849838 SCREW, (.375-24 x 1.25)
16 11-8M0204726 NUT, (.375-24)
17 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
18 17-67706A55 SWIVEL PIN ASSEMBLY, Steering Arm
19 86580A1 YOKE ASSEMBLY, Bottom
20 53-67684 RING, Retaining
21 8M0000516 BUMPER
22 10-64014 SCREW, (.250-28 x .500)
23 8M0074846 SENDER ASSEMBLY, Trim
24 10-852368 SCREW, (#10-24 x .750)
25 10,13-26996 LOCKWASHER, Stainless Steel
26 12-89302 WASHER, (.203 x .406 x .040)
27 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
0 37-856985A14 DECAL, EPA Label Information
▶Starter Motor (17 parts) Starter Motor
Ref OEM Part # Part Name
1 50-898265008 STARTER MOTOR ASSEMBLY
2 8236392 DRIVE CAP
3 10-8236411 THRU BOLT
4 8236401 DRIVE KIT
5 898265015 PINION
6 8236381 ARMATURE
7 898265016 BRUSH/SPRING KIT
8 898265014 HOLDER
9 8119011 CAP, Commutator
10 F15158 SCREW
11 37-8272822 DECAL, Warning, High Voltage
12 13-26992 LOCKWASHER, (.250) Stainless Steel
13 11-94330 NUT, (.250-20) Brass
14 13-26992 LOCKWASHER, (.250) Stainless Steel
15 11-20890 NUT, (.250-20)
16 10-81893450 SCREW, (M8 x 50)
17 23-824921 SPACER Comment: (USE WHERE APPLICABLE)
▶Steering Attaching Kit (12 parts) Steering Attaching Kit
Ref OEM Part # Part Name
- 92876A8 ATTACHING KIT, Steering (SINGLE)
1 41055A1 BRACKET ASSEMBLY
2 71565A2 TUBE ASSEMBLY
3 25-48462 O-RING, (.614 x .070)
4 13-821203 LOCKWASHER
5 11-8M0041651 NUT, (.875-14)
6 10-38601 SCREW, (.250-28 x 1.250)
7 13-78968 LOCKWASHER, Internal (.250)
8 850791T COUPLER
9 10-73732 SCREW, (.375-24 x 1.120)
10 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
11 11-8M0204726 NUT, (.375-24)
▶Swivel Bracket and Steering Arm (32 parts) Swivel Bracket and Steering Arm
Ref OEM Part # Part Name
1 1499-8M0102865 SWIVEL BRACKET ASSEMBLY, Black
2 25-8M0214926 O-RING
3 23-818764 BUSHING
4 23-816039 SPACER
5 26-87735 SEAL, Oil (LOWER)
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 12-816432 THRUST WASHER
9 826364T YOKE, Bottom Comment: (BLACK-XL-STAINLESS STEEL)
10 53-67684 RING, Retaining
11 8M0045383 STRIKER PLATE
12 13-58643 LOCKWASHER, (.375)
13 11-46335 NUT, (.375-24)
14 10-64014 SCREW, (.250-28 x .500)
15 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
16 8M0074846 SENDER ASSEMBLY, Trim
17 10-852368 SCREW, (#10-24 x .750)
18 10,13-26996 LOCKWASHER, Stainless Steel
19 12-89302 WASHER, (.203 x .406 x .040)
20 17-8M0132731 SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (BLACK-XL-STAINLESS STEEL)
21 10-8M0141069 SCREW, (M12 x 190)
22 824998001 BUMPER
23 8163851 MOUNT, Upper
24 12-8154371 WASHER
25 12-815436 WASHER
26 11-896963 NUT, (M12)
27 8M0036783 CLAMP
28 10-81893435 SCREW, (M8 x 35)
29 92876A12 LINK ROD ASSEMBLY
30 10-849838 SCREW, (.375-24 x 1.25)
31 11-8M0204726 NUT, (.375-24)
32 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
▶THROTTLE LEVER AND SHIFT SHAFT (54 parts) THROTTLE LEVER AND SHIFT SHAFT
Ref OEM Part # Part Name
1 41094A3 LEVER ASSEMBLY
2 10-64022 SCREW, (.250-20 x 2.125)
3 11-64015 NUT, (.250-20)
4 26852 CAP, Nylon
5 10-13627 SCREW, (.190-32 x 1.250)
6 10-32,11-68219 NUT, Stainless Steel
7 48039 CAP
8 12-46765 WASHER, (.390 x 1.50 x .120)
9 10-32,11-46438 NUT,
10 76035 ROD
11 10-32,11-45076 NUT, Brass
12 62459T BALL JOINT ASSEMBLY
13 74897T PIVOT
14 24-823235 SPRING
15 23-55171 BUSHING
16 410952 LEVER
17 10-818165 SCREW, (.375-16 x 1.75)
18 23-55164 BUSHING
19 10-64022 SCREW, (.250-20 x 2.125)
20 11-64015 NUT, (.250-20)
21 26852 CAP, Nylon
22 39483 LATCH
23 10-69026 SCREW, (.250-28 x .880)
24 24-20099 SPRING
25 11-826709109 NUT, (.250-28)
26 14638 BARREL
27 14634 ROD
28 23-8M0215006 BUSHING
29 8142392 CAM
30 23-26856 BUSHING
31 11-826709109 NUT, (.250-28)
32 814283A2 BRACKET ASSEMBLY
33 98889 LATCH
34 10-42975 DRIVE SCREW
35 39519 CUP
36 52100 WEAR PLATE
37 8M0036768 LATCH
38 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
39 11-826709109 NUT, (.250-28)
40 10-53167T SCREW, (.312-18 x .880)
41 814284 GUIDE BLOCK
42 24-20099 SPRING
43 67073A1 LINK ROD ASSEMBLY
44 79932A17 SHIFT SHAFT ASSEMBLY Comment: (X-LONG)
45 NSS NOT SOLD SEPARATE, Roll Pin
46 NSS NOT SOLD SEPARATE, Lever-Shift Shaft-Upper
47 23-26856 BUSHING
48 13-29720 WAVE WASHER
49 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
50 11-826709109 NUT, (.250-28)
51 87-814281A1 IDLE STABILIZING SHIFT KIT Comment: 150/175
52 10-77478 SCREW, (#6-32 x .875) Comment: 150/175
53 12-27882 WASHER Comment: 150/175
54 17461A3 RESISTOR MODULE Comment: 150/175
▶TOOLS, SPECIAL (1 parts) TOOLS, SPECIAL
Ref OEM Part # Part Name
- 91-66274 TORQUE WRENCH, (0-150 lb-in)
▶TOP COWL (25 parts) TOP COWL
Ref OEM Part # Part Name
1 4021-827328T8 TOP COWL ASSEMBLY, Silver Comment: (SILVER)
2 821256T2 INLET, Air Comment: (SILVER)
3 10-82130016 SCREW, (M6 x 16)
4 828344A1 SOUND BLANKET KIT
5 NSS NOT SOLD SEPARATE, Sound Blanket (TOP)
6 19-823865 CAP PLUG
7 831207A15 HANDLE Comment: (SILVER)
8 23-812707 BUSHING
9 23-831214 SPACER
10 13-12134 WASHER, Wave
11 8M0001081 CAM, Latch Shaft
12 12-8M0214930 WASHER
13 13-26992 LOCKWASHER, (.250) Stainless Steel
14 10-28635 SCREW, (.250-20 x .620) Stainless Steel
15 8M0036792 BRACKET, Front
16 815477 BUMPER, Latch
17 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
18 11-401366 NUT, (M6)
19 53-8237951 RING, Retaining
20 8M0207770 ROLLER
21 8155381 PIN, Roll
22 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
23 11-401366 NUT, (M6)
24 47341A11 ROPE AND HANDLE KIT, Manual Starting
25 NSS NOT SOLD SEPARATE, Decal-Starting Procedure
▶Throttle Linkage (35 parts) Throttle Linkage
Ref OEM Part # Part Name
1 8M0040987 LEVER, Throttle Control
2 10-81893435 SCREW, (M8 x 35)
3 12-36042 WASHER
4 23-821113 BUSHING
5 10-40124 SCREW, (M6 x 55)
6 11-400212 NUT, (M6) Stainless Steel
7 42942 CAP
8 42927 INSERT
9 11-401386 NUT, (M6)
10 850382A3 CAM
11 30-856896 BEARING
12 23-856895 BUSHING
13 10-81893440 SCREW, (M8 x 40)
14 8235694 BALL, Threaded
15 23-8M0215006 BUSHING
16 8524353 LINK
17 67748 ROLLER
18 8502861 ROLLER, Throttle
19 53-8237951 RING, Retaining
20 10-40056107 SCREW, (M5 x 16)
21 12-89302 WASHER, (.203 x .406 x .040)
22 10,13-69432 LOCKWASHER, External
23 824010T05 BRACKET
24 824016 LATCH
25 10-42975 DRIVE SCREW
26 824015 CUP, Barrel Retainer
27 10-82155025 SCREW, (M8 x 25) Stainless Steel
28 10-82155025 SCREW, (M8 x 25) Stainless Steel
29 8M0039052 GUIDE, Roller
30 87-8M0052931 SWITCH
31 54-816311T TIE STRAP, (8.00 Inches)
32 10-82470620 SCREW, (M3.5 x 20)
33 8568331 BRACKET
34 856879 BRACKET
35 54-856840 TIE STRAP, (5.20 Inches)
▶Tools, Special (1 parts) Tools, Special
Ref OEM Part # Part Name
- 91-821571A1 GUIDE TOOL, Water Pump Alignment Pins Comment: GEAR HOUSING
▶Top Cowl (22 parts) Top Cowl
Ref OEM Part # Part Name
1 112-850299T2 TOP COWL ASSEMBLY, Silver
2 850300F1 CAP
3 10-82130016 SCREW, (M6 x 16)
4 854371A1 SOUND BLANKET, Top
5 NSS NOT SOLD SEPARATE, Sound Blanket-Side
6 855890 WEDGE
7 19-823865 CAP PLUG
8 850682T4 HOOK ASSEMBLY, Rear Latch
9 53-8237951 RING, Retaining
10 8M0207770 ROLLER
11 10-82130020 SCREW, (M6 x 20)
12 8M0036792 BRACKET, Front
13 10-82130016 SCREW, (M6 x 16)
14 815477 BUMPER, Latch
15 8155381 PIN, Roll
16 11-401366 NUT, (M6)
17 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
18 53-8237951 RING, Retaining
19 8M0207770 ROLLER
20 826639T COVER
21 NSS NOT SOLD SEPARATE, Decal-Counter Rotation
22 NSS NOT SOLD SEPARATE, Decal-Break-In
▶Transom Brackets (18 parts) Transom Brackets
Ref OEM Part # Part Name
1 3426-828334T03 BRACKET ASSEMBLY, Transom-Starboard
2 3425-828333T08 BRACKET ASSEMBLY, Transom-Port
3 22-8M0169588 FITTING, Grease Comment: (PORT)
4 826125A1 TILT TUBE
5 11-826135 NUT, (1.00-14) Brass/Nickel Plate
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14)
9 10-8M0149747 SCREW, (.500-20 x 4.500)
10 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
11 11-91962 NUT, (.500-20)
12 8M0115104 LEVER ASSEMBLY
13 24-830899 SPRING, Tension
14 23-65830 NYLINER
15 24-830900 SPRING, Compression
16 99633 KNOB
17 17-99615 PIN, Groove
18 17-893709 PIN
▶Vapor Separator Components (19 parts) Vapor Separator Components
Ref OEM Part # Part Name
1 855432A2 COVER KIT
2 22-8568431 FITTING, Straight
3 26-8554331 SEAL
4 22-855437A2 FITTING KIT, Pump Outlet
5 NSS NOT SOLD SEPARATE, O-Ring
6 1395-808612 SCREW AND WASHER, (#8-32 x .750)
7 27-855528 GASKET
8 8M6004920 FLOAT KIT
9 F10064 SHAFT
10 8M6004917 VALVE, Needle
11 1395-5902 SCREW, (#6-32 x .187)
12 855427A1 PUMP KIT
13 8M6000589 SLEEVE
14 855434A1 BOWL KIT
15 26-8554331 SEAL
16 19-855435A1 PLUG KIT
17 22-8568421 ELBOW
18 35-18458Q4 FILTER KIT
19 8M0204710 PROBE
▶WIRING HARNESS/STARTER SOLENOID (36 parts) WIRING HARNESS/STARTER SOLENOID
Ref OEM Part # Part Name
1 84-826730A4 HARNESS ASSEMBLY, Engine Wiring
2 88-8M0207796 FUSE, 20 Ampere
3 54-816311T TIE STRAP, (8.00 Inches)
4 86-194372 TERMINAL BLOCK
5 10-38055 SCREW, (.190-32 x .620)
6 12-89302 WASHER, (.203 x .406 x .040)
7 10-32,11-45076 NUT, Brass
8 54-814634 CLAMP
9 434292 IGNITION PLATE
10 332-7778A12 SWITCHBOX ASSEMBLY
11 10-13669 SCREW, (#12-24 x 2.00)
12 23-94453 BUSHING
13 84-62310A2 CABLE ASSEMBLY
14 10-32,11-45076 NUT, Brass
15 84-88528A2 CABLE ASSEMBLY (6 IN. - RED/WHITE)
16 84-60871A10 WIRE ASSEMBLY
17 10-878607 SCREW, (#10-16 x .380)
18 84-65999A3 CABLE ASSEMBLY, Black
19 10-87926 SCREW, (#10-32 x .500)
20 10-60411 SCREW, (.312-18 x 1.250)
21 13-8M0204647 LOCKWASHER, (.312)
22 12-36042 WASHER
23 12-67264 WASHER, (Rubber)
24 23-67268 BUSHING
25 84-88439A24 CABLE ASSEMBLY, Negative - Battery
26 10-455611 SCREW, (.250-20 x 1.120)
27 13-26992 LOCKWASHER, (.250) Stainless Steel
28 84-65999A2 CABLE ASSEMBLY, Black
29 85-78866 INSULATOR
30 10-32,11-45076 NUT, Brass
31 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
32 25-822179 GROMMET
33 23-8M0214955 BUSHING
34 10-32,11-45076 NUT, Brass
35 13-53166 LOCKWASHER, (.312)
36 11-8M0204668 NUT, (.312-18)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 200 (DFI) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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