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Fuel Injector – Fits Honda Outboard 115–250 HP (Replaces 16450-ZY6-003)
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Fuel Injector – Fits Honda Outboard 115–250 HP (Replaces 16450-ZY6-003)
This fuel injector is engineered for Honda 4-Stroke outboard engines from 115 to 250 HP (2004 and newer). It serves as a direct replacement for Honda OEM part number 16450-ZY6-003, ensuring proper fit and function.
Constructed from durable metal, this fuel rail-mounted injector is designed to meet or exceed original equipment specifications. The assembly arrives ready for installation to restore fuel efficiency and engine performance.
- Includes new filters, O-rings, and grommets.
- Compatible with standard gasoline fuel systems.
- Designed for a direct-fit installation with no modifications required.
Compatible Engine Models
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Honda | BF115 | 115 | 4-Stroke | 2004+ | 16450-ZY6-003 | |
| Honda | BF135 | 135 | 4-Stroke | 2004+ | 16450-ZY6-003 | |
| Honda | BF150 | 150 | 4-Stroke | 2004+ | 16450-ZY6-003 | |
| Honda | BF175 | 175 | 4-Stroke | 2004+ | 16450-ZY6-003 | |
| Honda | BF200 | 200 | 4-Stroke | 2004+ | 16450-ZY6-003 | |
| Honda | BF225 | 225 | 4-Stroke | 2004+ | 16450-ZY6-003 | |
| Honda | BF250 | 250 | 4-Stroke | 2004+ | 16450-ZY6-003 |
Technical Specifications
| Specification | Value |
|---|---|
| Product Type | Fuel Injector |
| Weight | G |
| Dimensions | 8 x 4.5 x 3.5 cm (Box) |
| Installation | Fuel Rail Mounted |
| Filtration Rating | N/A |
| Fuel Type | Gasoline |
| Connection | Electrical Connector and Fuel Rail Interface |
| Housing Material | Metal |
| Housing Color | Silver/Metallic |
| Fitting Type | Direct Fit with O-rings |
| Other Technical Attributes | Includes new filters, O-rings, and grommets |
Package Contents
1 x Injector Assembly, Fuel (16450-ZY6-003)
Installation Guide
- Safety First: Relieve all pressure from the fuel system and disconnect the negative battery terminal before beginning.
- Access the Fuel Rail: Remove any components blocking access to the fuel rail and injectors.
- Disconnect Injectors: Carefully unplug the electrical connector from each fuel injector you are replacing.
- Remove Fuel Rail: Unbolt the fuel rail from the intake manifold. Gently rock or pull the rail to release the injectors from their ports.
- Remove Old Injectors: Pull the old injectors straight out from the fuel rail. Remove and discard the old O-rings and grommets.
- Prepare for Installation: Clean the injector ports on the intake manifold and the mounting points on the fuel rail to ensure a clean sealing surface.
- Install New Injectors: Lightly lubricate the new O-rings with clean engine oil. Press the new injectors firmly into the fuel rail until they seat correctly.
- Reinstall Fuel Rail: Carefully place the fuel rail and new injectors back into the intake manifold ports. Tighten the mounting bolts to the manufacturer's recommended torque specification.
- Reconnect Components: Reattach the electrical connectors to each new injector.
- Final Checks: Reconnect the battery terminal. Turn the ignition key to the 'On' position (without starting the engine) to prime the fuel system. Inspect for any fuel leaks around the injectors and fuel rail.
- Start Engine: Once you've confirmed there are no leaks, start the engine and check for smooth operation.
Troubleshooting & FAQ
Q: How do I confirm this injector fits my Honda engine?
A: This injector is designed for Honda 4-stroke outboard engines from 115 to 250 HP, manufactured in 2004 or later. Please verify your exact model and year against the compatible models list and confirm the OEM part number is 16450-ZY6-003.
Q: What are the signs of a failing fuel injector?
A: Common symptoms include rough idling, engine misfires, poor acceleration, increased fuel consumption, or difficulty starting the engine.
Q: Does this include the O-rings needed for installation?
A: Yes, this injector comes as a complete assembly with new filters, O-rings, and grommets included for a direct fit.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
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