Carburetor Rebuild Kit – Fits Mercury/Mariner 6-25 HP Outboards (Replaces 1395-97611)

Carburetor Rebuild Kit – Fits Mercury/Mariner 6-25 HP Outboards (Replaces 1395-97611)

This carburetor rebuild kit is compatible with Mercury and Mariner 2-stroke outboards ranging from 6 to 25 horsepower manufactured between 1986 and 2006.

The kit serves as a direct replacement for several Mercury and aftermarket part numbers, providing a reliable option for refurbishing carburetors equipped with primer pumps.

• Includes: float assembly, needle valve assembly, multiple gaskets, O-rings, diaphragms, and jets
• Fuel Type: Gasoline
• Installation: Direct Replacement

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Mercury owners, here’s a guide to help you identify your engine’s serial/model: Mercury Serial Number Guide. You can also review exploded diagrams to verify part numbers: Mercury Parts Diagrams & Catalog.

Technical Specifications

Package Contents

• Float assembly
• Needle valve assembly
• Float-pivot pin
• Multiple gaskets
• Multiple O-rings
• Multiple diaphragms
• Multiple jets
• Note: Exact quantities of smaller components may vary by manufacturer

Installation Guide

1. Ensure the engine is turned off and cool before beginning installation.
2. Drain the fuel and remove the carburetor from the outboard engine.
3. Disassemble the carburetor carefully, noting the position of all parts.
4. Remove old gaskets, O-rings, jets, diaphragms, float assembly, and needle valve assembly.
5. Clean all carburetor components thoroughly to remove debris and varnish.
6. Install the new float assembly and needle valve assembly included in the kit.
7. Replace all gaskets, O-rings, diaphragms, and jets with the new parts provided.
8. Reassemble the carburetor ensuring all parts fit correctly and securely.
9. Reinstall the carburetor onto the engine and reconnect fuel lines.
10. Test the engine for proper operation and check for fuel leaks.
11. If issues persist, consult a professional mechanic or service manual for troubleshooting assistance.

Troubleshooting & FAQ

How do I confirm this fits my engine?

Check your engine's model, year, and serial number against the compatibility table to ensure fitment.

What are the differences between this rebuild kit and the OEM part?

This listing is an aftermarket replacement built to OEM specifications using comparable-grade materials, manufactured in an ISO9002-certified facility.

How often should I replace this carburetor rebuild kit?

Replacement frequency depends on usage and fuel quality, but generally inspect and rebuild carburetors every 1-3 years or as needed.

What are common signs that this rebuild kit needs replacement?

Signs include poor engine performance, stalling, rough idling, or fuel leaking from the carburetor.

OEM vs. Aftermarket?

This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?

We offer fast global shipping15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide20 days worldwide- typically 515 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide15 days worldwide and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?

This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist15 exist15 exist, even if your model is listed, do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 515 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.