{"product_id":"17400-87822-maintenance-kit-for-suzuki-df40-df50-jlm-marine","title":"17400-87822 Maintenance Kit for Suzuki DF40 DF50 | JLM Marine","description":"\u003ch2\u003eMaintenance Kit for Suzuki DF40 DF50 – OEM 17400-87822\u003c\/h2\u003e\n\n\u003cp\u003eThis comprehensive maintenance kit is designed for \u003cstrong\u003eSuzuki DF40 and DF50 outboard engines (2006-2010)\u003c\/strong\u003e. It includes all essential service parts needed for routine maintenance, ensuring your engine runs smoothly and reliably. Whether you're performing seasonal service or regular upkeep, this kit provides everything required in one convenient package.\u003c\/p\u003e\n\n\u003cp\u003eThis aftermarket replacement kit directly replaces OEM part number \u003cstrong\u003e17400-87822\u003c\/strong\u003e, delivering comparable quality and performance at a competitive price point.\u003c\/p\u003e\n\n\u003cul\u003e\n  \u003cli\u003eComplete service kit with \u003cstrong\u003e12 components\u003c\/strong\u003e including impeller, filters, gaskets, and anode\u003c\/li\u003e\n  \u003cli\u003eFits Suzuki 4-stroke outboards: \u003cstrong\u003eDF40 \/ DF50 (2006-2010)\u003c\/strong\u003e\n\u003c\/li\u003e\n  \u003cli\u003eIncludes gear oil pump for convenient fluid changes\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003ePart Number Cross-Reference\u003c\/h2\u003e\n\n\u003cp\u003eUse this table to confirm equivalent part numbers across OEM and aftermarket brands.\u003c\/p\u003e\n\n\u003ctable border=\"1\" cellpadding=\"8\" cellspacing=\"0\" style=\"border-collapse:collapse; width:100%;\"\u003e\n  \u003cthead\u003e\n    \u003ctr\u003e\n      \u003cth\u003eBrand\u003c\/th\u003e\n      \u003cth\u003ePart Number\u003c\/th\u003e\n    \u003c\/tr\u003e\n  \u003c\/thead\u003e\n  \u003ctbody\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eSuzuki OEM\u003c\/td\u003e\n      \u003ctd\u003e17400-87822\u003c\/td\u003e\n    \u003c\/tr\u003e\n  \u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eCompatible Engine Models\u003c\/h2\u003e\n\n\u003cp\u003eConfirm your engine model\/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: \u003ca href=\"https:\/\/jlmmarine.com\/blogs\/serial-number-guide\/suzuki-outboard-parts-diagrams-catalog\" rel=\"nofollow noopener\" target=\"_blank\"\u003eSuzuki Parts Diagrams \u0026amp; Catalog\u003c\/a\u003e.\u003c\/p\u003e\n\n\u003ctable border=\"1\" cellpadding=\"8\" cellspacing=\"0\" style=\"border-collapse:collapse; width:100%;\"\u003e\n  \u003cthead\u003e\n    \u003ctr\u003e\n      \u003cth\u003eBrand\u003c\/th\u003e\n      \u003cth\u003eModel\u003c\/th\u003e\n      \u003cth\u003eRated HP\u003c\/th\u003e\n      \u003cth\u003eStroke\u003c\/th\u003e\n      \u003cth\u003eYears\u003c\/th\u003e\n    \u003c\/tr\u003e\n  \u003c\/thead\u003e\n  \u003ctbody\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eSuzuki\u003c\/td\u003e\n      \u003ctd\u003eDF40\u003c\/td\u003e\n      \u003ctd\u003e40 HP\u003c\/td\u003e\n      \u003ctd\u003e4-Stroke\u003c\/td\u003e\n      \u003ctd\u003e2006-2010\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eSuzuki\u003c\/td\u003e\n      \u003ctd\u003eDF50\u003c\/td\u003e\n      \u003ctd\u003e50 HP\u003c\/td\u003e\n      \u003ctd\u003e4-Stroke\u003c\/td\u003e\n      \u003ctd\u003e2006-2010\u003c\/td\u003e\n    \u003c\/tr\u003e\n  \u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\n\u003ctable border=\"1\" cellpadding=\"8\" cellspacing=\"0\" style=\"border-collapse:collapse; width:100%;\"\u003e\n  \u003cthead\u003e\n    \u003ctr\u003e\n      \u003cth\u003eSpecification\u003c\/th\u003e\n      \u003cth\u003eValue\u003c\/th\u003e\n    \u003c\/tr\u003e\n  \u003c\/thead\u003e\n  \u003ctbody\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eOEM Part Number\u003c\/td\u003e\n      \u003ctd\u003e17400-87822\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eApplication\u003c\/td\u003e\n      \u003ctd\u003eSuzuki DF40 \/ DF50 (2006-2010)\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eKit Type\u003c\/td\u003e\n      \u003ctd\u003eMaintenance Service Kit\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eNumber of Components\u003c\/td\u003e\n      \u003ctd\u003e12 pieces\u003c\/td\u003e\n    \u003c\/tr\u003e\n  \u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003ePackage Contents\u003c\/h2\u003e\n\n\u003cp\u003eThis maintenance kit includes the following \u003cstrong\u003e12 components\u003c\/strong\u003e:\u003c\/p\u003e\n\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003e17471-94401\u003c\/strong\u003e – Plate × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e17472-96302\u003c\/strong\u003e – Gasket × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e09420-04006\u003c\/strong\u003e – Key × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cspan style=\"color:red;\"\u003e\u003cstrong\u003e17461-96301\u003c\/strong\u003e – Impeller × 1\u003c\/span\u003e (critical wear component)\u003c\/li\u003e\n  \u003cli\u003e\u003cspan style=\"color:red;\"\u003e\u003cstrong\u003e15410-87J30\u003c\/strong\u003e – Fuel Filter × 1\u003c\/span\u003e\u003c\/li\u003e\n  \u003cli\u003e\n\u003cspan style=\"color:red;\"\u003e\u003cstrong\u003e55321-87J00\u003c\/strong\u003e – Zinc Anode × 2\u003c\/span\u003e (corrosion protection)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e09280-22019\u003c\/strong\u003e – O-ring × 2\u003c\/li\u003e\n  \u003cli\u003e\u003cspan style=\"color:red;\"\u003e\u003cstrong\u003e16510-87J01\u003c\/strong\u003e – Oil Filter × 1\u003c\/span\u003e\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e09168-12012\u003c\/strong\u003e – Drain Gasket × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e09168-10022\u003c\/strong\u003e – Drain Gasket × 2\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e09204-03003\u003c\/strong\u003e – Cotter Pin × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e24OP149\u003c\/strong\u003e – Gear Oil Pump × 1\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eInstallation Guide\u003c\/h2\u003e\n\n\u003col\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePreparation:\u003c\/strong\u003e Ensure the engine is off and cooled down. Gather necessary tools including wrenches, screwdrivers, and a drain pan.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDrain Fluids:\u003c\/strong\u003e Use the included gear oil pump to drain old engine oil and lower unit gear oil into appropriate containers.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace Oil Filter:\u003c\/strong\u003e Remove the old oil filter (16510-87J01) using an oil filter wrench. Install the new filter hand-tight, then turn an additional 3\/4 turn.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace Fuel Filter:\u003c\/strong\u003e Disconnect fuel lines and remove the old fuel filter. Install the new fuel filter (15410-87J30) ensuring correct flow direction.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eService Water Pump:\u003c\/strong\u003e Remove the lower unit to access the water pump housing. Replace the impeller (17461-96301), plate (17471-94401), and gasket (17472-96302).\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eInstall Key:\u003c\/strong\u003e Ensure the key (09420-04006) is properly seated in the drive shaft before reassembling the water pump.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace O-rings:\u003c\/strong\u003e Install new O-rings (09280-22019) on the water pump housing, lubricating them lightly with marine grease.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace Zinc Anodes:\u003c\/strong\u003e Remove old sacrificial anodes and install the two new zinc anodes (55321-87J00) to prevent corrosion.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDrain Plug Gaskets:\u003c\/strong\u003e Replace all drain plug gaskets (09168-12012 and 09168-10022) before reinstalling drain plugs.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eRefill Fluids:\u003c\/strong\u003e Add fresh engine oil and lower unit gear oil to manufacturer-specified levels using the included gear oil pump.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eSecure Cotter Pin:\u003c\/strong\u003e Install the cotter pin (09204-03003) on the propeller shaft or applicable component as per service manual.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFinal Check:\u003c\/strong\u003e Start the engine and verify proper water flow from the cooling system. Check for any leaks and confirm all components are secure.\u003c\/li\u003e\n\u003c\/ol\u003e\n\n\u003ch2\u003eTroubleshooting \u0026amp; FAQ\u003c\/h2\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: How do I confirm this maintenance kit fits my Suzuki outboard?\u003c\/strong\u003e\u003cbr\u003e\nA: This kit is specifically designed for Suzuki DF40 and DF50 models manufactured between 2006 and 2010. Verify your engine model and year against the compatibility table, and cross-reference the OEM part number 17400-87822 with your service manual or the Suzuki parts diagram.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: How often should I perform maintenance with this kit?\u003c\/strong\u003e\u003cbr\u003e\nA: Suzuki recommends routine maintenance every 100 hours of operation or annually, whichever comes first. The impeller, filters, and anodes are critical wear items that should be inspected and replaced during each service interval to prevent overheating and corrosion damage.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: What are the signs that my impeller or filters need replacement?\u003c\/strong\u003e\u003cbr\u003e\nA: Warning signs include reduced water flow from the cooling system, engine overheating, loss of power, rough idling, or difficulty starting. If you notice any of these symptoms, inspect the impeller for cracked or missing blades and check filters for clogging or contamination.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: Can I install this kit myself or do I need a professional?\u003c\/strong\u003e\u003cbr\u003e\nA: If you have mechanical experience and the proper tools, you can perform this maintenance yourself following the service manual. However, water pump service requires removing the lower unit, so professional installation is recommended if you're unfamiliar with outboard maintenance procedures.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: Does this kit include everything I need for a complete service?\u003c\/strong\u003e\u003cbr\u003e\nA: This kit includes all major service components—impeller, filters, gaskets, anodes, and a gear oil pump. You will need to supply fresh engine oil, lower unit gear oil, and basic hand tools separately.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: What's the difference between OEM and aftermarket maintenance kits?\u003c\/strong\u003e\u003cbr\u003e\nA: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: How fast do you ship and how much does it cost?\u003c\/strong\u003e\u003cbr\u003e\nA: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.\u003c\/p\u003e\n\n\u003cp\u003e\u003cstrong\u003eQ: What is your warranty and return policy?\u003c\/strong\u003e\u003cbr\u003e\nA: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused \u0026amp; in original condition); please see our policy page or reach out for instructions.\u003c\/p\u003e\n\n\u003ch2\u003eImportant Notes\u003c\/h2\u003e\n\n\u003cul\u003e\n  \u003cli\u003eVerify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.\u003c\/li\u003e\n  \u003cli\u003eThis product is an aftermarket replacement part and is not an OEM component.\u003c\/li\u003e\n  \u003cli\u003eProfessional installation is recommended to ensure safety and optimal performance.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eWhy Choose JLM MARINE?\u003c\/h2\u003e\n\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eQuality Assured:\u003c\/strong\u003e As a trusted manufacturer for over 20 years, we supply top marine brands globally.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFast Global Shipping:\u003c\/strong\u003e Free delivery worldwide in 5–15 days.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDirect from Manufacturer:\u003c\/strong\u003e Competitive pricing without compromising quality.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"JLM Marine","offers":[{"title":"Default Title","offer_id":52511618761017,"sku":"23KS738-4N","price":72.5,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0885\/0433\/6697\/files\/kit-23KS738-4N.png?v=1776257204","url":"https:\/\/jlmmarine.com\/es\/products\/17400-87822-maintenance-kit-for-suzuki-df40-df50-jlm-marine","provider":"JLM Marine Boat Parts Limited","version":"1.0","type":"link"}