{"product_id":"06211-zz5-505-maintenance-kit-for-honda-bf40d-bf50d-jlm-marine","title":"06211-ZZ5-505 Maintenance Kit for Honda BF40D BF50D | JLM Marine","description":"\u003ch2\u003e06211-ZZ5-505 Maintenance Kit for Honda BF40D \/ BF50D\u003c\/h2\u003e\n\u003cp\u003eThis aftermarket maintenance kit is designed as a replacement for Honda outboard engines in the \u003cstrong\u003eBF40D\u003c\/strong\u003e and \u003cstrong\u003eBF50D\u003c\/strong\u003e series. The kit consolidates the most commonly serviced components—cooling, lubrication, fuel, and drive systems—into a single package, simplifying scheduled maintenance intervals.\u003c\/p\u003e\n\u003cp\u003eIt is engineered to replace OEM reference \u003cstrong\u003e06211-ZZ5-505\u003c\/strong\u003e and includes all critical service items needed for a comprehensive tune-up on compatible Honda 4-stroke outboards. All components are manufactured to OEM-equivalent specifications.\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003eIncludes 12 distinct components covering cooling, fuel, oil, and drivetrain service needs.\u003c\/li\u003e\n  \u003cli\u003eCompatible with Honda \u003cstrong\u003eBF40D\u003c\/strong\u003e and \u003cstrong\u003eBF50D\u003c\/strong\u003e outboard engines.\u003c\/li\u003e\n  \u003cli\u003eAftermarket replacement — not an OEM part; built to OEM-equivalent specifications.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003ePart Number Cross-Reference\u003c\/h2\u003e\n\u003cp\u003eUse this table to confirm equivalent part numbers across OEM and aftermarket references.\u003c\/p\u003e\n\u003cdiv style=\"overflow-x:auto;\"\u003e\n\u003ctable border=\"1\" cellpadding=\"6\" cellspacing=\"0\"\u003e\n  \u003cthead\u003e\n    \u003ctr\u003e\n      \u003cth\u003eBrand\u003c\/th\u003e\n      \u003cth\u003ePart Number\u003c\/th\u003e\n      \u003cth\u003eNotes\u003c\/th\u003e\n    \u003c\/tr\u003e\n  \u003c\/thead\u003e\n  \u003ctbody\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eHonda (OEM)\u003c\/td\u003e\n      \u003ctd\u003e06211-ZZ5-505\u003c\/td\u003e\n      \u003ctd\u003eOEM maintenance kit reference\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eJLM Marine (Aftermarket)\u003c\/td\u003e\n      \u003ctd\u003e06211-ZZ5-505\u003c\/td\u003e\n      \u003ctd\u003eAftermarket replacement kit\u003c\/td\u003e\n    \u003c\/tr\u003e\n  \u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\n\u003ch2\u003eCompatible Engine Models\u003c\/h2\u003e\n\u003cp\u003eConfirm your engine model\/year in the table below.\u003c\/p\u003e\n\u003cdiv style=\"overflow-x:auto;\"\u003e\n\u003ctable border=\"1\" cellpadding=\"6\" cellspacing=\"0\"\u003e\n  \u003cthead\u003e\n    \u003ctr\u003e\n      \u003cth\u003eBrand\u003c\/th\u003e\n      \u003cth\u003eModel\u003c\/th\u003e\n      \u003cth\u003eRated HP\u003c\/th\u003e\n      \u003cth\u003eStroke\u003c\/th\u003e\n      \u003cth\u003eOEM Part No.\u003c\/th\u003e\n    \u003c\/tr\u003e\n  \u003c\/thead\u003e\n  \u003ctbody\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eHonda\u003c\/td\u003e\n      \u003ctd\u003eBF40D\u003c\/td\u003e\n      \u003ctd\u003e40 HP\u003c\/td\u003e\n      \u003ctd\u003e4-Stroke\u003c\/td\u003e\n      \u003ctd\u003e06211-ZZ5-505\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eHonda\u003c\/td\u003e\n      \u003ctd\u003eBF50D\u003c\/td\u003e\n      \u003ctd\u003e50 HP\u003c\/td\u003e\n      \u003ctd\u003e4-Stroke\u003c\/td\u003e\n      \u003ctd\u003e06211-ZZ5-505\u003c\/td\u003e\n    \u003c\/tr\u003e\n  \u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\n\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\n\u003ctable border=\"1\" cellpadding=\"6\" cellspacing=\"0\"\u003e\n  \u003cthead\u003e\n    \u003ctr\u003e\n      \u003cth\u003eSpecification\u003c\/th\u003e\n      \u003cth\u003eValue\u003c\/th\u003e\n    \u003c\/tr\u003e\n  \u003c\/thead\u003e\n  \u003ctbody\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eOEM Part Number\u003c\/td\u003e\n      \u003ctd\u003e06211-ZZ5-505\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eCompatible Models\u003c\/td\u003e\n      \u003ctd\u003eHonda BF40D, BF50D\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eEngine Type\u003c\/td\u003e\n      \u003ctd\u003e4-Stroke Outboard\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003ePart Type\u003c\/td\u003e\n      \u003ctd\u003eMaintenance \/ Service Kit\u003c\/td\u003e\n    \u003c\/tr\u003e\n    \u003ctr\u003e\n      \u003ctd\u003eNumber of Components\u003c\/td\u003e\n      \u003ctd\u003e12\u003c\/td\u003e\n    \u003c\/tr\u003e\n  \u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch2\u003ePackage Contents\u003c\/h2\u003e\n\u003cp\u003eThe following items are included in this maintenance kit:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003e19233-ZV5-000\u003c\/strong\u003e — Gasket × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e90752-ZV5-000\u003c\/strong\u003e — Key × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e91356-ZV5-000\u003c\/strong\u003e — O-ring × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e19210-ZV5-003\u003c\/strong\u003e — \u003cspan style=\"color:red;\"\u003eImpeller × 1\u003c\/span\u003e\n\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e19300-ZV5-043\u003c\/strong\u003e — \u003cspan style=\"color:red;\"\u003eThermostat × 1\u003c\/span\u003e\n\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e15400-PFB-014\u003c\/strong\u003e — \u003cspan style=\"color:red;\"\u003eOil Filter × 1\u003c\/span\u003e\n\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e16911-ZZ5-003\u003c\/strong\u003e — \u003cspan style=\"color:red;\"\u003eFuel Filter × 1\u003c\/span\u003e\n\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e16073-ZZ5-003\u003c\/strong\u003e — O-ring × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e12-191833\u003c\/strong\u003e — Drain Gasket × 3\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e91301-ZW4-003\u003c\/strong\u003e — O-ring × 3\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e90758-ZV5-000\u003c\/strong\u003e — Cotter Pin × 1\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e24OP149\u003c\/strong\u003e — \u003cspan style=\"color:red;\"\u003eGear Oil Pump × 1\u003c\/span\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eInstallation Guide\u003c\/h2\u003e\n\u003col\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePrepare the engine:\u003c\/strong\u003e Flush the engine with fresh water after its last use and allow it to cool completely before beginning any service work.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eGather tools:\u003c\/strong\u003e Collect all necessary tools (socket set, torque wrench, pliers, drain pan) and lay out all kit components before starting.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDrain engine oil:\u003c\/strong\u003e Remove the drain plug and drain the old engine oil into a suitable container. Replace the \u003cstrong\u003eDrain Gasket (12-191833)\u003c\/strong\u003e before reinstalling the drain plug.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace the oil filter:\u003c\/strong\u003e Remove the old oil filter and install the new \u003cstrong\u003eOil Filter (15400-PFB-014)\u003c\/strong\u003e, applying a thin film of clean oil to the gasket before threading it on.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace the fuel filter:\u003c\/strong\u003e Disconnect the fuel line, remove the old fuel filter, and install the new \u003cstrong\u003eFuel Filter (16911-ZZ5-003)\u003c\/strong\u003e along with the new \u003cstrong\u003eO-ring (16073-ZZ5-003)\u003c\/strong\u003e.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eService the water pump (impeller):\u003c\/strong\u003e Remove the lower unit, disassemble the water pump housing, and replace the \u003cstrong\u003eImpeller (19210-ZV5-003)\u003c\/strong\u003e and \u003cstrong\u003eGasket (19233-ZV5-000)\u003c\/strong\u003e. Inspect and replace the \u003cstrong\u003eKey (90752-ZV5-000)\u003c\/strong\u003e if worn.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace the thermostat:\u003c\/strong\u003e Remove the thermostat housing, discard the old thermostat, and install the new \u003cstrong\u003eThermostat (19300-ZV5-043)\u003c\/strong\u003e with the appropriate O-ring.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eInstall O-rings:\u003c\/strong\u003e Replace all O-rings (\u003cstrong\u003e91356-ZV5-000\u003c\/strong\u003e, \u003cstrong\u003e91301-ZW4-003\u003c\/strong\u003e) at their respective locations, ensuring seating surfaces are clean and undamaged.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eService the gear oil pump:\u003c\/strong\u003e Remove the old gear oil pump and install the new \u003cstrong\u003eGear Oil Pump (24OP149)\u003c\/strong\u003e, taking care to align it correctly per the service manual.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReplace the cotter pin:\u003c\/strong\u003e Install the new \u003cstrong\u003eCotter Pin (90758-ZV5-000)\u003c\/strong\u003e to secure the propeller nut; never reuse an old cotter pin.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReassemble and refill:\u003c\/strong\u003e Reassemble the lower unit, refill with the specified grade of engine oil and gear oil to the correct levels, and reinstall the drain plug with the new drain gasket.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eTest run:\u003c\/strong\u003e Start the engine and run it at idle for several minutes. Check for leaks at all service points—fuel, oil, and cooling—and verify water pump output before returning the engine to service.\u003c\/li\u003e\n\u003c\/ol\u003e\n\n\u003ch2\u003eTroubleshooting \u0026amp; FAQ\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eHow do I confirm this kit fits my Honda outboard?\u003c\/strong\u003e\u003cbr\u003e\nThis kit is designed for the Honda \u003cstrong\u003eBF40D\u003c\/strong\u003e and \u003cstrong\u003eBF50D\u003c\/strong\u003e series. Verify your engine's model designation on the engine label and cross-reference the OEM part number \u003cstrong\u003e06211-ZZ5-505\u003c\/strong\u003e with your service manual before ordering.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHow often should I replace the impeller and other kit components?\u003c\/strong\u003e\u003cbr\u003e\nHonda generally recommends replacing the water pump impeller every 100 hours or annually, whichever comes first. Oil and fuel filters should be replaced at each seasonal service or per your engine's maintenance schedule.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhat are the signs that the impeller needs replacement?\u003c\/strong\u003e\u003cbr\u003e\nWarning signs include reduced or no water flow from the tell-tale (pee hole), engine overheating, or visible wear\/cracking on the impeller vanes. Do not run the engine if the cooling water output appears weak.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eCan I use this kit if my engine shows a different sub-variant of BF40 or BF50?\u003c\/strong\u003e\u003cbr\u003e\nThis kit is specifically validated for the \u003cstrong\u003eBF40D\u003c\/strong\u003e and \u003cstrong\u003eBF50D\u003c\/strong\u003e variants. If your engine is a different sub-variant (e.g., BF40A, BF50A), verify the OEM part number against your engine's parts diagram before purchasing.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eIs this an OEM part or an aftermarket replacement?\u003c\/strong\u003e\u003cbr\u003e\nThis listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eHow fast do you ship and how much does it cost?\u003c\/strong\u003e\u003cbr\u003e\nWe offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eWhat is your warranty and return policy?\u003c\/strong\u003e\u003cbr\u003e\nThis product includes a \u003cstrong\u003e1-year warranty\u003c\/strong\u003e against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused \u0026amp; in original condition); please see our policy page or reach out for instructions.\u003c\/p\u003e\n\n\n\u003ch2\u003eImportant Notes\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003eVerify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.\u003c\/li\u003e\n  \u003cli\u003eThis product is an \u003cstrong\u003eaftermarket replacement part\u003c\/strong\u003e and is not an OEM component.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eProfessional installation is recommended\u003c\/strong\u003e to ensure safety and optimal performance.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch2\u003eWhy Choose JLM MARINE?\u003c\/h2\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eQuality Assured:\u003c\/strong\u003e As a trusted manufacturer for over 20 years, we supply top marine brands globally.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFast Global Shipping:\u003c\/strong\u003e Free delivery worldwide in 5–15 days.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDirect from Manufacturer:\u003c\/strong\u003e Competitive pricing without compromising quality.\u003c\/li\u003e\n\u003c\/ul\u003e","brand":"JLM Marine","offers":[{"title":"Default Title","offer_id":52299526701369,"sku":"23KH756-4N","price":64.5,"currency_code":"USD","in_stock":false}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0885\/0433\/6697\/files\/kit-23KH756-4N.png?v=1776256002","url":"https:\/\/jlmmarine.com\/es\/products\/06211-zz5-505-maintenance-kit-for-honda-bf40d-bf50d-jlm-marine","provider":"JLM Marine Boat Parts Limited","version":"1.0","type":"link"}